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TABLE OF CONTENTS

1
General information ............................................3
1.1
Safety instructions ..................................................................3
1.2
Accident prevention ................................................................3
1.3
Qualification of employed staff ...........................................3
1.4
Intended use .............................................................................3
1.5
Private use .................................................................................4
1.6
Danger zone ..............................................................................4
2
Transportation/storage ......................................4
2.1
Transportation ..........................................................................4
2.2
Items delivered.........................................................................4
2.3
Packaging ...................................................................................4
2.4
Temporary storage ..................................................................4
2.5
Transportation ..........................................................................4
2.6
Disposal ......................................................................................4
3
Installation ..........................................................5
3.1
Installation site.........................................................................5
3.2
foundation .................................................................................5
3.2.1 Console design .........................................................................5
3.2.2 Flange design ............................................................................5
3.3
Inlet pipe joint connection .....................................................5
3.4
3.5
Removal .....................................................................................6
4
Commissioning ....................................................6
4.1
Safety inspections ...................................................................6
4.2
Initial commissioning .............................................................6
4.2.1 Test run .......................................................................................6
4.2.2 Initial commissioning procedure .........................................7
4.2.3 Adjusting the housing position ............................................7
5
Electrical connection ...........................................7
5.1
Terminal connection diagrams ............................................7
5.2
Cable connections ...................................................................7
5.3
for motor protection ...............................................................8
5.4
Fluctuating power supply .....................................................8
5.5
Connection diagrams .............................................................8
6
Operation .............................................................8
6.1
Decommissioning ....................................................................8
6.2
or repair tasks ...........................................................................9
7
7.1
Standstill ....................................................................................9
7.2
Sporadic fan operation...........................................................9
7.3
Continuous fan operation .................................................. 10
7.4
Malfunctions .......................................................................... 10
7.5
Explanation of symbols ...................................................... 12
8
Copyright .......................................................... 12
9
Emergencies ..................................................... 12
10
Operator's responsibilities .............................. 12
11
Identification plate .......................................... 12
EC declarations of conformity ................................... 13

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Summary of Contents for FUNKEN FRv 110

  • Page 1: Table Of Contents

    TABLE OF CONTENTS General information ..........3 Electrical connection ...........7 Safety instructions ..............3 Terminal connection diagrams ..........7 Accident prevention ..............3 Cable connections ..............7 Thermal contact/PTC thermistor Qualification of employed staff ...........3 Intended use ................3 for motor protection ...............8 Private use .................4 Fluctuating power supply .............8 Danger zone ................4 Connection diagrams .............8...
  • Page 2: General Information

    Weld- 1.1 Safety instructions ing, cutting and grinding tasks may only be conducted after FRv 075–110+ small radial fans comply with the EC Machin- obtaining an appropriate welding permit. ery Directive and have been developed and manufactured...
  • Page 3: Private Use

    2.2 Items delivered The operator must install a protective grille on the outlet side in line with EN 292-1 to prevent injury and to prevent Remove the packaging immediately on delivery. Check the parts from falling in. radial fan for possible transportation damage (report to the forwarding agent immediately) and check that the delivery Ensure that the fan is suitable for use in explosion protection is complete and correct.
  • Page 4: Installation

    The mains power cable and the thermal contact cable must 3.2 Installation on a mounting plane/foundation be of sufficient length. FUNKEN FRv 075–110+ small radial fans are designed for mounting on consoles or flanges. The following options are available: 3.2.1 Console design Follow these instructions step by step: Trace the frame’s hole pitch onto the mounting surface/...
  • Page 5: Inlet Pipe Joint Connection

    4 COMMISSIONING 3.3 Inlet pipe joint connection The media flow must be supplied to the fan through a straight, unobstructed, circular pipe or via an inlet nozzle designed to optimise the flow. Commissioning must only be performed by trained specialist The media flow must be discharged through a straight, staff in compliance with these operating instructions and the circular pipe.
  • Page 6: Initial Commissioning Procedure

    5.1 Terminal connection diagrams Hand over the system according to specifications. Excess grease may leak out of the labyrinth grease filling during Only connect FUNKEN fans in line with valid terminal initial commissioning. diagrams. A plan of the terminal connection diagrams can be found on the plate on the motor cover, and at other locations.
  • Page 7: Thermal Contact/Ptc Thermistor For Motor Protection

    6 OPERATION in the control unit. The decision of whether the cable shield must be applied on both sides can only be made on site (e.g. due to very significant interference). In this case, the applicable regulations must be complied with. The control unit regulates normal operation of the fan If on-site control units are employed, it is not necessary to (switching on and off).
  • Page 8: Re-Initialising The Device After Maintenance Or Repair Tasks

    6.2 Re-initialising the device after maintenance Before conducting maintenance tasks, remove harmful or or repair tasks hazardous residue from the conveyed medium present in the Before re-initialising the device, it is vital to conduct a safety fan using appropriate measures. inspection in line with chapter 4.1 “Safety inspections”.
  • Page 9: Continuous Fan Operation

    7.3 Continuous fan operation Annual routine inspections must take place if the fan is used in continuous operation: Check operational readiness: • Check plastic parts, e.g. for wear, damage, contamination and water-tightness. If wear, damage or leaks are found, shut down the fan for reasons of operational safety and contact the supplier.
  • Page 10 The following table is intended to provide the service team with pointers to possible causes of malfunctions and a guide to rectifying them: Malfunction Possible cause Remedy • Fan not rotating. a) No power output present Establish power output. • on the control unit.
  • Page 11: Explanation Of Symbols

    8 COPYRIGHT 7.5 Explanation of symbols Warning. Dangerous electrical voltage! The content and writings published in these operating and maintenance instructions are subject to German copyright Warning. Explosive law. Any form of reproduction, editing, distribution and any atmosphere! form of exploitation outside that permitted by copyright law requires the written consent of the respective creator or Warning.
  • Page 12: Ec Declarations Of Conformity

    • EC Low-Voltage Directive 2014/35/EU • EC Electromagnetic Compatibility Directive 2014/30/EU, Appendix I and II We hereby declare that the devices in the FUNKEN Kunststoffanlagen GmbH device series: FRv 075 FRv 110 FRv 110+ comply with all relevant fundamental safety and health requirements of the EC/EU directive as separate components within an installation on the basis of their design and construction and in the form which we have brought onto the market.
  • Page 13 In line with the • EC directive – Equipment and protective systems intended for use in potentially explosive atmospheres 2014/34/EU (ATEX) We hereby declare that the devices in the FUNKEN Kunststoffanlagen GmbH device series: FRv 075/2/Ex FRv 075/4/Ex F FRv 110/2/Ex...
  • Page 14 SPACE FOR NOTES...
  • Page 15 K u n s t s t o f f a n l a g e n FUNKEN Kunststoffanlagen GmbH Meysstrasse 1 53773 Hennef, Germany Telephone: ..............+49 2242 92 09 0 Fax: +49 2242 92 09 11 Email: funken@funken.de...

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