FUNKEN FRV 160 Manual

Fadial fans

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2

TABLE OF CONTENTS

1
General information ............................................3
1.1
Safety instructions ..................................................................3
1.2
Accident prevention ................................................................3
1.3
Qualification of employed staff ...........................................3
1.4
Intended use .............................................................................3
1.5
Private use .................................................................................4
1.6
Danger zone ..............................................................................4
2
Transportation/storage ......................................4
2.1
Transportation ..........................................................................4
2.2
Items delivered.........................................................................4
2.3
Packaging ...................................................................................4
2.4
Temporary storage ..................................................................4
2.5
Transportation ..........................................................................4
2.6
Disposal ......................................................................................5
3
Installation ..........................................................5
3.1
Installation site.........................................................................5
3.2
3.3
Inlet pipe joint connection .....................................................5
3.4
3.5
Removal .....................................................................................6
4
Commissioning ....................................................6
4.1
Safety inspections ...................................................................6
4.2
Initial commissioning .............................................................6
4.2.1 Test run .......................................................................................6
4.2.2 Initial commissioning procedure .........................................7
5
Electrical connection ...........................................7
5.1
Terminal connection diagrams ............................................7
5.2
Cable connections ...................................................................7
5.3
for motor protection ..............................................................7
5.4
Fluctuating power supply .....................................................7
5.5
5.6
Connection diagrams .............................................................8
6
Operation .............................................................8
6.1
Decommissioning ....................................................................8
6.2
or repair tasks ...........................................................................8
7
7.1
Standstill ....................................................................................9
7.2
Sporadic fan operation...........................................................9
7.3
Continuous fan operation .....................................................9
7.4
Removing the components ............................................... 10
7.4.1 Removing the drive unit ..................................................... 10
7.4.2 Removing the drive motor ................................................. 10
7.5
Maintenance tasks ............................................................... 10
7.5.1 Cleaning tasks ....................................................................... 10
7.5.2 Topping up the grease filling ............................................. 10
7.5.3 Motor maintenance tasks .................................................. 10
and on suction-side accessories...................................... 11
7.6
Assembly ................................................................................ 11
7.7
Malfunctions .......................................................................... 13
7.8
Explanation of symbols ...................................................... 13
8
Copyright .......................................................... 13
9
Emergencies ..................................................... 13
10
Operator's responsibility ................................. 13
11
Identification plate .......................................... 13
EC declaration of conformity ..................................... 14

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Summary of Contents for FUNKEN FRV 160

  • Page 1: Table Of Contents

    TABLE OF CONTENTS General information ..........3 Operation .............8 Safety instructions ..............3 Decommissioning ..............8 Accident prevention ..............3 Re-initialising the device after maintenance or repair tasks ................8 Qualification of employed staff ...........3 Intended use ................3 Maintenance tasks and troubleshooting ..8 Private use .................4 Standstill ..................9 Danger zone ................4 Sporadic fan operation............9...
  • Page 2: General Information

    • Always wear protective gloves when transporting and FUNKEN fans from the FRv 125–280 product series are installing the device to prevent injuries caused by sharp suitable for extracting dust-free air and other corrosive and/ edges.
  • Page 3: Private Use

    2.2 Items delivered as they are usually connected to a larger system of ducts. The operator must install a protective grille on the outlet Remove the packaging immediately on delivery. Check the side in line with EN 292-1 to prevent injury and to prevent radial fan for possible transportation damage (report to the parts from falling in.
  • Page 4: Disposal

    2.6 Disposal 3.2 Installation on a mounting plane/foundation Ensure that operating and auxiliary materials, packaging materials and scrap parts are disposed of safely and in an Follow these instructions step by step: environmentally friendly manner. Local recycling options and Trace the frame’s hole pitch onto the mounting surface/ regulations must be observed.
  • Page 5: Earthing The Device Via The Lightning Conductor

    4.1 Safety inspections It is vital to install a suction nozzle on free-inlet fans to reduce noise and prevent negative influence on the perfor- mance of the fan. Conduct the following tests before commissioning: 3.4 Earthing the device via the lightning conductor •...
  • Page 6: Initial Commissioning Procedure

    5.1 Terminal connection diagrams attenuation filters or du/dt filters). Only connect FUNKEN fans in line with valid terminal dia- grams. A plan of the terminal connection diagrams can be An all-pole sine filter is the best and most reliable option found on the plate on the motor cover, and at other locations.
  • Page 7: Connection Diagrams

    to phase and phase to protective conductor. If disconnecting in the terminal box, the power Using sine filters prevents high discharge currents, additional supply must be switched off via the control unit noise and damage to the motor insulation. and secured against reactivation before disconnecting the connecting cable of the drive motor.
  • Page 8: Standstill

    7.1 Standstill Tasks that can only be performed during operation whilst observing the applicable safety regulations and accident Standstill or temporary storage of the fan must be avoided. prevention regulations (e.g. checking smooth running) are If this is not avoidable in certain cases, the fan must be run excepted from this rule.
  • Page 9: Removing The Components

    The particularly maintenance-friend- it safely. The edges of the impeller are very sensitive to ly construction of the FUNKEN radial fan allows this rough impacts. Remove the impeller carefully to prevent maintenance task to be performed without any special cracking.
  • Page 10: Maintenance Tasks On The Impeller And On Suction-Side Accessories

    To top up the grease, open the lubricating nipple cap and po- Cleaning tasks: • sition the grease gun on the lubricating nipple. Approx. 20 ml Move the fan into the desired position for performing is usually sufficient for refilling. Excess grease is ejected by cleaning tasks.
  • Page 11 The following table is intended to provide the service team with pointers to possible causes of malfunctions and a guide to rectifying them: Malfunction Possible cause Remedy • Fan not rotating. a) No power output present Establish power output. • on the control unit.
  • Page 12: Malfunctions

    8 COPYRIGHT 7.7 Malfunctions Deviations from normal operating statuses of the fan can indicate possible malfunctions and must be checked immedi- ately by the service team. The content and writings published in these operating and CAUTION! maintenance instructions are subject to German copyright Long-term malfunctions can damage the fan and also cause law.
  • Page 13: Ec Declaration Of Conformity

    EC Machinery Directive 2006/42/EC, Appendix II A • EC Low-Voltage Directive 2014/35/EU • EC Electromagnetic Compatibility Directive 2014/30/EU, Appendix I and II We hereby declare that the devices in the FUNKEN Kunststoffanlagen GmbH device series: FRv 125 FRv 160 FRv 200 FRv 250...
  • Page 14 In line with the • EC directive – Equipment and protective systems intended for use in potentially explosive atmospheres 2014/34/EU (ATEX) We hereby declare that the devices in the FUNKEN Kunststoffanlagen GmbH device series: FRv 125/D/Ex FRv 200/D/Ex FRv 125/R/Ex...
  • Page 15 SPACE FOR NOTES...
  • Page 17 K u n s t s t o f f a n l a g e n FUNKEN Kunststoffanlagen GmbH Meysstrasse 1 53773 Hennef, Germany Telephone:+49 2242 92 09 0 Fax: +49 2242 92 09 11 Email: funken@funken.de www.funken.de...

This manual is also suitable for:

Frv 160/180Frv 250/280Frv 200Frv 125Frv 250Frv 125/140

Table of Contents