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Manuals
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Sym Manuals
Scooter
JD05W
Service manual
Sym JD05W Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Mechanism Illustrations
General Information/Trouble Diagnosis
Symbols and Marks
General Safety
Carbon Monoxide
Gasoline
Battery
Service Precautions
Specifications
Lubrication System
Torque Values (Engine)
Standard Torque Values for Reference
Torque Values (Frame)
Engine Hard to Start or Can Not be Started
Troubles Diagnosis
Engine Run Sluggish (Speed Does Not Pick Up, Lack of Power)
Engine Runs Sluggish (Especially in Low Speed and Idling)
Engine Runs Sluggish (High Speed)
Clutch, Driving and Driving Pulley
Lubrication Points
Crankcase/Crankshaft
Engine Noise
Maintenance Information
Torque Values
Troubleshooting
Crankcase Disassembly
Crankshaft Removal
Crankshaft Inspection
Crankcase Installation
Body Cover
Body Covers Disassemble Sequence
Handle Cover
Front Cover
Front Inner Box
Body Cover/Rear Center Cover/Rear Fender
Floor Panel
Front Center Cover
Luggage Box
Side Cover
Under Cover
Brake System
Disc Brake System
Rear Drum Brake System
Precautions in Operation
Brake Noise
Hard Operation of Brake
Soft Brake Lever
Tight Brake
Hydraulic Disc Brake
Recommended Brake Fluid
Disc Brake -Air Bleed
Brake Pad Replacement
Disc Brake - Caliper
Front Brake
Brake Disc
Disc Brake - Master Cylinder
Master Cylinder Removal
Master Cylinder Assembly
Master Cylinder Inspection
Rear Drum Brake
Steering / Front Wheel / Front Cushion
Hard to Steer
Soft Cushion
The Front Wheel Wobbling
The Steering Handle Is Tilted
Steering Handle
Front Wheel
Bearings Replacement
Inner Bearing Puller
Front Cushion
Steering Stem
Rear Wheel / Rear Cushion
Cushion too Soft
Poor Brake Performance
Rear Wheel Wobbling
Rear Wheel
Brake Disc Removal / Install
Rear Cushion
Electrical Equipment
Charging System
Ignition System
Precautions in Operation
Starting System
Intermittent Power Supply
Low Voltage
No Power Supply
Trouble Diagnosis
Charging System
Charging Wire Diagram
Current Leakage Inspection
Voltage Check
Charging Voltage/Current Inspection
Control Charging Voltage
Specified Charging Current
Main Wire Circuit Inspection
Voltage Regulator Check
Voltage Regulator Inspection
Alternator Charging Coil
Alternator Lighting Coil
Resistor Check
CDI Unit
Ignition System Circuit
Ignition Coil
Spark Plug Confirmation
Pulse Generator
Secondary Coil
Remove the Luggage Box
Starter Magnetic Switch Inspection
Starting Circuit
Starting System
Starter Motor Pinion
Starter Motor Pinion Inspection
Armature Inspection
Starter Motor Re-Assembly/Installation
Starter Motor Removal/Disassembly
Oil Level Switch
Carburetor Heater
Fuel Unit
Lights
Meter
Starting Motor Installation
Starting Motor Removal
Headlight Bulb Replacement
Lights/Bulbs
The Headlight Beam Adjustment
Bulbs Replacement of Tail Light/Brake
Front Turn Signal Lamp Bulb Replacement
Main Switch/Horn
Handle Switch
Headlight Switch
High/Low Beam Switch/ Passing
Starting Switch
Brake Light Switch
Horn
Turn Signal Light Switch
Fuel Unit
Wiring Diagram
Special Tool
Service Maintenance Information
General Information
Periodical Maintenance Schedule
Air Cleaner
Fuel Lines
Fuel Filter
Engine Oil Line
Battery Removal
Oil Pump Control Cable
Tire
Recommended Tire and Tire Pressure
Rear Drum Brake Free Play
Disc Brake System Hose
Brake Fluid
Filling out Brake Fluid
Air Bleed Operation
Brake Lining Wear
Brake Pad Wear
Steering System
Suspension
Front Shock Absorber
Rear Shock Absorber
Recommended Plug
Leak
Spark Plug
Transmission Oil
Control Cable Lubrication
Driver Belt
Ignition Timing
Throttle Valve Operation
Carburetor Idle Speed Adjustment
Cylinder Compression Pressure Test
Compression Pressure
Headlight Adjustment
Nuts, Bolts Tighteness
Lubrication System
Lubrication System Diagram
Piston Seized
Too Much Smoke, Carbon in Spark Plug
Over Heat
Lubricant
Oil Pump Removal
Oil Pump Installation
Oil Pump/Oil Tube Air Bleeding
Oil Tube/Oil Pump
Oil Tube Air Bleeding
Oil Tank
Fuel System
Precautions in Operations
Engine Cannot be Started
Stall after Started
Lean Mixture
Throttle Valve
Auto By-Starter
Carburetor Remove
Auto By-Starter Removal/Installation
Float/Float Valve/Jet
Float Level Inspection
Carburetor Installation
Reed Valve
Engine Removal
Engine Hanger Bracket
Engine Installation
Cylinder Head/Cylinder/Piston
Compression Pressure too Low/Difficult to Start/Rough Idling
Piston Noise
Piston Ring Noise
Compression Pressure too High/Overheat/Knock
Cylinder Head Removal
Cylinder Head Installation
Cleaning Carbon in Combustion Chamber
Cylinder Head Inspection
Cylinder/Piston
Cylinder Removal
Piston Removal
Piston Ring Removal
Piston Ring Inspection
Connecting Rod Inspection
Piston/Cylinder Installation
A.C. Generator
Coil Resistance Value for the A.C. Generator
AC. Generator
Generator Removal
Generator Installation
"V" Type Belt Drive System/Kick-Starter
Engine Can be Started but Motorcycle Cannot be Moved
Shudder or Misfire When Drive
Insufficient Horsepower or Poor High-Speed Performance
Left Crankcase Cover
Left Crankcase Cover Removal
Disassembly of Kick Starter
Inspection of Kick Starter
Reassembly of Kick Starter
Installation of the Left Crankcase Cover
Drive Belt
Movable Drive Face
Drive Face Installation
Clutch/Driven Pulley
Clutch Outer
Driven Pulley Bearing Inspection
Driven Pulley Spring
Driven Pulley
Clutch Weight
Clutch Block Replacement
Replacement of Driven Pulley Bearing
Installation of Clutch/Driven Pulley
Final Driving Mechanism
Engine Can be Started but Scooter Cannot be Moved
Noise
Gear Oil Leaks
Disassembly of Final Driving Mechanism
Special Tool
Inspection of Final Driving Mechanism
Bearing Replacement
Re-Assembly of Final Driving Mechanism
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