Table of Contents
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Table of Contents
Related Manuals for Car-O-Liner BenchRack 5000
Summarization of Contents
Foreword
Warranty Information
Limited guarantee details for Car-O-Liner products.
Manual Usage Guidance
Guidance on the use and purpose of the instruction manual.
Important Safety Notice
Emphasis on carefully reading the manual for safe operation.
Compliance and Standards
Information on the manufacturer's accreditation and standards compliance.
Introduction to BenchRack
General Overview
Overview of BenchRack's function for vehicle alignment.
Critical Vehicle Positioning
Crucial safety note on vehicle positioning during alignment.
Safety Guidelines
General Safety Responsibilities
General safety requirements and user responsibilities for BenchRack.
Safety Signs and Warnings
Explanation of safety signs and crucial warnings for safe operation.
Detailed Safety Signs
Prohibited Actions
Indicates actions that are forbidden due to injury risk.
Weight and Axle Warnings
Highlights risks related to vehicle weight and axle distance.
Lift Maintenance Safety
Safety precaution for lift maintenance in raised position.
Tripping Hazard Warning
Warning about tripping hazards from loose hoses.
Tilting Operation Decal
Decal illustrating the tilting operation procedure.
Safety Sign Placement
Guidelines for proper placement and visibility of safety signs.
Installation Procedures
General Installation Information
General information about the BenchRack installation.
BenchRack with Lift Components
Components and types of side ramps for the BenchRack lift.
Ramp Load Capacity Warning
Critical warning regarding the maximum load capacity of ramps.
Drive-on Ramps
Drive-on Ramps Usage
Information on attaching and using drive-on ramps.
Drive-on Stops B44
Proper fitting of drive-off stops for safety and stability.
Drive-off Stop Fitting Warning
Warning about the correct fitting of drive-off stops.
Bench Supports and Guards
Bench Support for Aligner Height
Function and fitting of bench supports for draw aligner setup.
Crush Guard B58
Purpose and design of the crush guard for tilting operations.
Crush Guard Operation Warning
Warning about the crush guard's proper operation to prevent injury.
Vehicle Setup Accessories
Loading Trolley/Roll Stop B57
Usage of loading trolley as a roll stop for vehicle safety.
Bench Mounting Details
Details on fitting and adjusting bench mountings.
Cam Locks B626
Application of cam locks for securing components.
Pillar Jack B633
Description of pillar jacks for lifting vehicles during setup.
Vehicle Clamping Systems
Chassis Clamp B106
Description of chassis clamps for securing vehicle sills.
Sill Support B23
Purpose of sill supports to protect vehicle sill edges.
Lift Unit Details
Lift Applications
Primary uses of the scissors lift for vehicle systems.
Lift Unit Components
Components and operation of the hydraulic lift unit.
Power Unit Compatibility
Requirement to use only specific Car-O-Liner Power Units.
Transport and Delivery Inspection
Transport Protection Checks
Checking for transport damage and proper use of protection.
Pre-Use Transport Protection Removal
Instruction to remove transport protection before use.
Storage and Transport Corrosion Prevention
Guidance on preventing corrosion during storage or transport.
In-Shop Installation
Mains Connection Checks
Ensuring correct voltage and direction for the electric motor.
General Installation Space
Recommended space requirements for installing the lift.
Floor Anchoring Warning
Mandatory instruction to bolt the lift to the floor to prevent tipping.
Pre-Use Inspection Responsibility
Owner's responsibility for ensuring pre-use inspection compliance.
Installation Steps
Bench and Lever Installation
Steps for installing the bench and control lever.
Electrical and Hydraulic Connections
Making electrical and hydraulic connections to the lift and drive unit.
Installation Safety Procedures
Warnings regarding electrical work, vehicle weight, service safety, and proximity.
Final Installation Checks
Ensuring proper cable protection and crush guard operation.
Anchoring to the Floor
Floor Anchoring Requirement
Procedure and requirements for anchoring the lift to the floor.
Anchoring Stability Warning
Critical warning: The lift must be bolted to the floor to prevent tipping.
Anchoring Inspection Responsibility
Owner's responsibility for pre-use inspection and compliance.
Vehicle Operation
General Vehicle Setup
General guidelines for vehicle setup on the BenchRack.
Vehicle Setup Caution
Caution during vehicle setup to prevent rolling or sliding.
Recommended Lifting Points
Recommendation for lifting at two points for stability.
Pillar Jack Placement Guidance
Using pillar jacks with sill supports for specific damage types.
Operating the Lift
Operator Proximity Warning
Caution for personnel in the vicinity during lift operation.
Safety Latch Release Procedure
Procedure for releasing the lift from safety latches for further lowering.
Tilting the Bench
Bench Leg Alignment Warning
Ensuring bench legs hang straight during tilting.
Control Lever Engagement Warning
Warning regarding the control lever's correct engagement.
Vehicle Setup on BenchRack
Driving onto BenchRack
Procedure for driving a vehicle onto the BenchRack.
Vehicle Setup Stability Caution
Caution during vehicle setup to prevent rolling or sliding.
Pillar Jack Stability Warning
Safety warning against lifting with pillar jacks at the center of gravity.
Cam Lock Tightening Warning
Ensuring cam locks are fully twisted before tightening pillar jacks.
Vehicle Lifting Point Identification
Identifying suitable lifting points on the vehicle.
Chassis Clamp Setup
Fitting Chassis Clamps
Steps for fitting chassis clamps to the vehicle.
Clamp Plate Tightening Note
Instruction on tightening clamp plates after all clamps are in position.
Chassis Clamp Tightening Procedure
Procedure for tightening chassis clamps.
Final Chassis Clamp Tightening
Instruction to tighten all four chassis clamps.
Bolt Torque Specification
Torque specification for tightening nuts and bolts.
Bolt Maintenance Reminder
Regular cleaning and greasing of nuts and bolts.
Vehicle Setup Without Wheels
T48 Ramp Usage Warning
Warning against using T48 on drive-on ramps.
Roll Stop Usage
Using a roll stop to prevent vehicle movement.
Clamp Plate Tightening Note
Instruction on tightening clamp plates before all clamps are positioned.
Chassis Clamp Tightening Procedure
Procedure for tightening chassis clamps.
Bench Mounting Adjustments
Bolt Torque Specification
Torque specification for tightening nuts and bolts.
Bolt Maintenance
Regular cleaning and greasing of nuts and bolts.
Service and Maintenance
General Service Warnings
General safety warnings during service and maintenance operations.
Qualified Personnel for Electrical Work
Requirement for qualified personnel for electrical work.
Hydraulic System Cleanliness Warning
Importance of cleanliness in hydraulic system maintenance.
Monthly Bolt Maintenance
Mandatory monthly cleaning and greasing of nuts and bolts.
Troubleshooting Guide
General Troubleshooting
Introduction to troubleshooting common faults with the Power unit.
Electrical Connection Safety
Safety notice for electrical connections during troubleshooting.
Hydraulic System Cleanliness
Emphasis on cleanliness to prevent hydraulic system issues.
Dismantling and Salvage
Mechanical Component Oil Drainage
Procedure for emptying oil from mechanical components.
Component Sorting for Recycling
Guidelines for sorting electrical, plastic, steel, and aluminium components.
Spare Parts
Lift Spare Parts
List of spare parts for the BenchRack lift unit.
Genuine Spare Parts Recommendation
Recommendation to use only genuine Car-O-Liner spare parts.
Detailed Lift Parts List
Detailed breakdown of lift components and their part numbers.
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