Advertisement
Table of Contents
OPERATING MANUAL
(GB)
KOLBE – Meat Mincer
Model TW/SW 98
TW/SW 100
KOLBE GmbH – Nirotechnik-Maschinenbau
Gewerbestraße 5
D-89275 Elchingen
Telefon +49 (0) 73 08/ 96 10 – 0
Telefax + 49 (0) 73 08 / 96 10 – 98
www.kolbe-maschinenbau.com
e-mail
info@kolbe-maschinenbau.com
Machine no. .................................
1
Advertisement
Table of Contents
Related Manuals for Kolbe SW 98
Summarization of Contents
Safety Instructions
Personnel Qualification and Responsibility
Ensure only trained personnel operate, maintain, and service the machine, with clearly defined responsibilities for safety.
Operational Safety and Machine Condition
Familiarize with equipment, follow shutdown procedures, maintain safety, prevent unauthorized use, report changes, and ensure machine is in perfect condition.
Prohibited Actions and Modifications
Do not modify the machine, reach into moving parts, adjust during operation, or remove safety equipment.
Maintenance and Repair Safety
Disconnect power before maintenance/repair, use authorized specialists, and verify guards are refitted.
List of Dangers (residual risks)
Mechanical Dangers
Risks include cuts from cutting edges, squashing, impacts, and severance from moving parts or improper fitting/removal.
Risk due to instability
Risk of bodily injury if the machine, especially the mobile version, falls over.
Electrical dangers
Risks from direct/indirect contact with electricity or defective components.
Risks from noise
Risk of hearing damage from noise emissions exceeding 85 d(BA); operators must use personal sound protection.
Danger to Health
Health risks from low environmental temperatures (use heat-insulating clothing below 7°C).
Danger to Health due to Hygiene Principles
Health risks and food contamination from improper cleaning, residual cleaning agents, or foreign bodies.
Technical Data
Manufacturer and Designation
Manufacturer details: KOLBE GmbH, address, and machine model designation (e.g., TW/SW 100, TW/SW 98).
Product Numbers
Lists product numbers for various models like TW 100, SW 100, TW 98, SW 98, and their H variants.
Specifications and Dimensions
Details cutting systems, capacities, speeds, motor ratings, dimensions, and weights for different models.
Delivery of the Machine
Machine Packaging and Inspection
Machine is shipped on a pallet, shrink-wrapped; check contents against pack list and notify supplier of damage.
Installation of the Machine
Installation Instructions
Instructions for removing from pallet, attaching anti-vibration feet or rollers, and general installation advice.
Electrical Connection
Connect via an authorized electrician, ensuring correct voltage and anti-clockwise worm rotation.
Commissioning
General Information
For TW/SW 100 (Enterprise) and TW/SW 98 (Unger) mincers, detailing meat preparation and processing.
Switching On the Machine
Instructions on using ON/OFF switches and running the mincer only when full to prevent damage.
Feeding Material
Emphasizes using the original KOLBE feeding device for safety and proper operation.
Cutting Set and Worm Removal
Steps to safely remove the cutting set and worm using the provided hook wrench after disconnecting power.
Mincer Casing Removal
Procedure for removing the mincer casing using securing nuts and the hook wrench for cleaning access.
Inserting the Cutting Set
Proper sequence for inserting the cross knife and perforated disc, and tightening the sealing nut.
Thermal Motor Guard
Explains the motor guard's function to shut down the machine on overload or excessive temperature.
Transportable Mincer Handling
Advice for moving transportable versions, including using support rollers and brakes, and ensuring cable safety.
Cleaning Instructions
Cleaning Schedule Compliance
Daily cleaning is essential for maintaining function and hygiene, following the schedule and using approved food-use products.
Cleaning Procedures
Steps for cleaning: switch off, remove plug, wear gloves, remove parts, clean, and apply grease.
Zone-Specific Cleaning
Special cleaning procedures for mincer casing, worm, cutting set, stand, and inspection cover using prescribed methods.
Guarantee Claims and Deficiencies
Guarantee Period and Conditions
24-month guarantee for single-shift operation, subject to maintenance compliance and initial service within 12 months.
Guarantee Coverage and Exclusions
Covers defects due to material/workmanship, excluding wear parts and improper handling; no liability for unauthorized repairs.
EC Compliance
Products comply with EC-Machine Directives.
Maintenance and Servicing
General Maintenance Information
Disconnect power before maintenance. Regular maintenance is essential for reliability and lifespan.
Maintenance and Servicing Schedule
Provides a schedule for daily, monthly, yearly, and 2-3 year inspections and maintenance tasks.
Troubleshooting
Mincer Not Switching On
Remedies for mincer not switching on, including checking plug, fuses, and cooling down the motor.
Motor Overload or Blockage
Solutions for thermal contacts tripping or motor hums, including cooling and removing blockages.
Cutting Quality or Noise Issues
Addresses poor cutting quality or loud noises by regrinding/replacing parts or fitting new components.
Table mincer TW 100 and TW 98
Product Range Overview
Describes TW 100 (Enterprise) for gentle chopped meat and TW 98 (Unger) for handmade meat/sausage products.
Stand-alone meat mincer SW 100 and SW 98
Features and Specifications
Details movable stand-alone mincers with placing trays, bowl options, and 600 mm discharge height.
Stand-alone meat mincer SW 100 H and SW 98 H
Higher Casing Model
Describes SW 100H/SW 98H models with higher mincer casing for mixing/ball basins and 800 mm discharge height.
Feeding the materials to be minced
Safe Feeding Procedure
Emphasizes using the original KOLBE feeding device for safety and proper operation.
Cutting system Enterprise Size E 32
System Components and Benefits
Explains Enterprise system (knife, disc, hub) for gentle processing and homogeneous results with double processing.
Cutting system Unger Size B 98
System Components and Hygiene
Details Unger system (knives, discs, ring) for gentle processing, hygiene, and non-rusting parts.
Loosening the sealing nut
Tool Usage
Instructions on using the combination hook wrench (19) to loosen the sealing nut (7).
Removing the cutting set
Removal Procedure
Steps to unhook the bore hole and pull out the mincer worm and cutting set using the hook wrench.
Removing the mincer casing
Casing Removal Steps
How to loosen securing nuts, swing, and pull off the mincer casing for cleaning using the hook wrench.
The removable placing tray
Functionality and Placement
Optional tray for storing containers during mincing, and spray protection plate (21) to divert product.
Accessories for the meat mincer TW/SW 100/98
Available Accessories List
Lists available accessories such as combination hook wrench, feeding device, and spray protection plate.
Electrical Circuit Diagrams
Wiring Diagram 1 (57.47.4)
Electrical circuit diagram for 400/230 V three-phase current with thermal contacts.
Wiring Diagram 2 (68.75.4)
Circuit diagram for 400/230 V three-phase without neutral conductor with detachable bowl and thermal contacts.
Wiring Diagram 3 (68.85.4)
Circuit diagram for 400/230 V three-phase with control transformer and thermal contacts.
Component Legend
Legend for electrical symbols used in the circuit diagrams, explaining components like switches, contacts, and motors.
DECLARATION OF CONFORMITY TO EEC
Manufacturer Declaration
Declaration by Kolbe GmbH that the TW/SW 98/100 mixer grinder construction complies with EEC regulations.
Applicable Regulations and Norms
Lists relevant EEC directives (98/37/EWG, 73/23/EWG, 89/336/EEC) and harmonized norms (ISO, EN).
Technical Specifications and Testing
Outlines national technical specifications, safety rules, and registered testing office with EEC-type test certification numbers.
Need help?
Do you have a question about the SW 98 and is the answer not in the manual?
Questions and answers