Related Manuals for Konecranes SMV 32-1200B
Summarization of Contents
Your Machine From Konecranes Lifttrucks
Technical Remark
Information for technical questions and ordering spare parts.
Delivery Inspection
Procedure for inspecting the machine upon delivery to ensure good condition.
Safety Regulations
Safety Rules
General safety rules for operating the machine and its components.
Warning Texts and Important Information
Explanation of warning symbols and their meaning for safety and operation.
Before Driving
Instructions and prerequisites for drivers before operating the machine.
Norms
List of norms and directives the machine is built in accordance with.
Presentation of the Machine
Technical Description
Detailed description of the machine's design, components, and systems.
Overview of the Machine
Diagram and list identifying major components of the machine.
ID-Plates and Serial Number
Identification of various plates and serial numbers on the machine.
Cabin Controls and Indicators
Identification and explanation of controls and indicators within the driver's cabin.
Warning Indicators and Gauges
Explanation of various warning lights and gauges on the instrument panel.
Description of Drive Monitor IQAN MD3
Explanation of the drive monitor system and its functions.
Engine Page
Details about the engine page display on the drive monitor.
Eco Driving Page
Information on fuel consumption and driving efficiency displayed on the monitor.
Transmission Page Dana
Details about the transmission page display for Dana transmissions.
Transmission Page ZF (Optional, Replaces DANA)
Details about the transmission page display for ZF transmissions.
Hydraulics Page (Optional)
Information on hydraulic system status displayed on the monitor.
Information Page
Overview of machine information displayed on the drive monitor.
Adjustment and Measuring Page
Page for adjusting and measuring system parameters on the drive monitor.
Settings Page
Page for configuring various settings on the drive monitor.
Display Settings Page
Page for adjusting display parameters like brightness and screen saver.
Language Adjustment Page
Page for selecting the display language on the drive monitor.
Presentation of Error Messages
Explanation of how error messages are displayed and what they indicate.
Driver Seat
Instructions for adjusting the driver's seat for comfort and safety.
Steering
Description of the power-assisted steering system and its operation.
Declutch Function
Explanation of the declutch function and its operation via foot switch.
Parking Brake Switch
Location and function of the parking brake switch and its indicator.
Emergency Stop
Operation of the emergency stop button and its effect on the machine.
Ventilation
Explanation of ventilation system controls and settings for different weather conditions.
Cabin Tilting
Procedure and safety precautions for tilting the cabin.
Electrical System
Overview of the electrical system and fuse layout.
Fuses Under the Instrument Panel
Detailed list of fuses under the instrument panel and their functions.
Fuses in the Battery Compartment
Location and list of fuses found in the battery compartment.
Relay List
List of relays in the electrical system and their functions.
Driving and Manoeuvring of Load
Start the Engine
Step-by-step instructions for starting the engine safely.
Stop the Engine
Procedure for stopping the engine and securing the machine.
Driving
General safety warnings and guidelines for driving the machine.
Driving Forwards
Instructions for moving the machine forwards, including gear selection.
Driving Forward, Changing Driving Direction
How to change driving direction safely after stopping.
Manoeuvring of Load
Safety warnings and instructions for manoeuvring loads.
Capacity Plate
Importance and reading of the load capacity plate.
Manoeuvring of Mast
Instructions for operating mast and fork carriage controls.
Emergency Lowering
Procedure for emergency lowering of the mast and carriage.
Driving with Load
Safety warnings and tips for driving with a load.
Lifting of Load
Step-by-step guide for lifting a load safely.
Unloading
Instructions for safely unloading a load from the forks.
Lifting and Transporting the Machine
Towing
Safety precautions and procedures for towing the machine.
Lifting the Machine
Safety guidelines for lifting the machine using appropriate equipment.
Unloading the Machine SMV 28-60
Specific instructions for unloading SMV 28-60 models.
Unloading the Machine Without a Mast
Procedure for lifting the machine when the mast is removed.
Transport
Safety measures for transporting the machine.
Service and Maintenance
General
General safety and preparation guidelines for maintenance work.
Prior to Maintenance Work
Essential checks and precautions before starting any maintenance.
Measures When Performing Electrical Welding
Safety instructions for welding on the machine.
Correct Procedure for Jump-Starting
Safe method for jump-starting the machine's engine.
Daily Inspection and Service Prior to Start
Daily checks required before operating the machine.
Check Engine Oil Level
Procedure for checking the engine oil level using the dipstick.
Check Oil Level in Transmission ZF
Procedure for checking the transmission oil level for ZF transmissions.
Check Oil Level in Transmission DANA
Procedure for checking the transmission oil level for DANA transmissions.
Inspection of Hydraulic Oil Level
How to check the hydraulic oil level using the indicator.
Filling Up Hydraulic Oil
Procedure for adding hydraulic oil, including safety warnings.
Radiator Coolant Level
Checking and filling the radiator coolant, with pressure warning.
Inspection of Fuel Level
How to check the fuel level and warnings about running dry.
Check the Windscreen Washer Liquid Level
Procedure for checking and filling the washer fluid.
Inspection of the Air Filter Indicator
How to inspect and interpret the air filter indicator.
Cleaning the Coarse Cleaner for the Air Filter
Steps to clean the coarse cleaner of the air filter.
Main Power Switch
Location and operation of the main power switch, with safety warnings.
Control of the Conditions and Pressure of the Tyres
Checks for tyre condition, pressure, and manufacturer recommendations.
Cleaning
General instructions for cleaning the machine, with safety warnings.
Change the Cabin Filter
Procedure for replacing the cabin air filter for climate control.
Pressure Draining of the Hydraulic System
Procedure to drain pressure from the hydraulic system for maintenance.
Wheel Replacement
Instructions and safety precautions for replacing a wheel.
DANGER! High Pressure Tyres
Warnings about high-pressure tires and safe handling during maintenance.
Deflating the Tyres
Detailed instructions and warnings for deflating high-pressure tires.
Inflating of Tyres
Detailed instructions and warnings for inflating high-pressure tires.
Removal of the Outside Driving Wheel
Steps to remove the outer driving wheel, with safety warnings.
Removal of the Inside Driving Wheel
Steps to remove the inside driving wheel.
Fitting of the Inside Driving Wheel
Steps to fit the inside driving wheel.
Fitting of the Outside Driving Wheel
Steps to fit the outside driving wheel.
Steering Wheel Removal
Procedure for removing the steering wheel, with tire pressure warnings.
Fitting of Steering Wheel
Procedure for fitting the steering wheel.
Retightening of Bolt Joints, Torque
Importance of checking bolt torque and a chart of torque values.
Tightening of Wheel Nuts
Procedure for tightening wheel nuts with correct torque.
Engine Mounts
Checking engine mount rubber condition and replacement.
Transmission
Checking transmission mount rubber condition and replacement.
Prop Shaft
Torque values for prop shaft bolts for different models.
Differential Bolts
Torque value for differential bolts.
Drive Axle Mounting
Torque values for drive axle mounting bolts.
Hydraulic Pumps
Torque values for hydraulic pump mounting bolts.
Cabin Bracket
Torque value for cabin bracket mounting.
Counter Weights
Torque values for counter weight mounting bolts.
Steering Axle
Torque values for steering axle mounting bolts.
Mast Suspense
Torque value for mast suspension bolts.
Overview Lubrication Schedule
Diagram showing lubrication points on the machine.
General Rules Applicable to Lubrication
General guidelines and best practices for lubricating machine parts.
Engine, Oil, Oil Filter and Oil Cleaner, Scania
Procedures for engine oil and filter service for Scania engines.
Emptying of Engine Oil
Steps to drain engine oil, including safety warnings.
Replacement of Engine Oil Filter
How to replace the engine oil filter for Scania engines.
Filling Up Engine Oil
Procedure for filling engine oil after service, with checks.
Fuel System, Scania
Maintenance procedures for the Scania fuel system.
Replacement of Fuel Filter
Steps to replace the fuel filter for Scania engines.
Replacement of Water Separator
Procedure to drain and replace the water separator.
Bleeding of Fuel System
How to bleed the fuel system to remove air.
Engine, Oil, and Oil Filter, Volvo
Procedures for engine oil and filter service for Volvo engines.
Filling Up Engine Oil
Procedure for filling engine oil for Volvo engines after service.
Fuel System, Volvo
Maintenance procedures for the Volvo fuel system.
Replacement of Fuel Filter, Water Separator, and Fuel Prefilter
Steps for replacing Volvo fuel filter, water separator, and prefilter.
Replace the Fuel Pre-filter
Specific steps to replace the Volvo fuel pre-filter.
Empty the Fuel Pre-filter of Water
Procedure to drain water from the fuel pre-filter.
Bleeding the Fuel System
Method to bleed the Volvo fuel system if it runs dry.
Air Intake System
Inspection and maintenance of the engine's air intake system.
Cleaning/Replacement of Air Filter
Instructions for cleaning or replacing the air filter, with warnings.
Cleaning/Replacement of Main Filter
Procedure for cleaning or replacing the main air filter element.
Safety Cartridge
Information on the safety cartridge for the air intake system.
Transmission DANA, Oil, Oil Filter and Breathing Valve
Procedures for DANA transmission oil, filter, and breathing valve service.
Draining of the Transmission Oil
Steps to drain DANA transmission oil, with heat warning.
Replacing of the Transmission Oil Filter (Rough Filter)
How to replace the rough transmission oil filter for DANA.
Filling of Oil in the Transmission
Procedure for filling DANA transmission oil after service.
Inspection of the Transmission Breathing Valve
How to inspect and maintain the transmission breathing valve.
Transmission ZF, Oil, Oil Filter and Breathing Valve
Procedures for ZF transmission oil, filter, and breathing valve service.
Draining the Transmission Oil
Steps to drain ZF transmission oil, with heat warning.
Replacing of the Transmission Oil Filter (Rough Filter)
How to replace the rough transmission oil filter for ZF.
Replacing the Transmission Oil Filter (Fine Filter)
How to replace the fine transmission oil filter for ZF.
Filling Oil in the Transmission
Procedure for filling ZF transmission oil after service.
Inspection of the Transmission Breathing Valve
How to inspect and maintain the transmission breathing valve.
Driving Shaft, Inspection and Replacement of Oil
Procedures for inspecting and replacing oil in the driving shaft hubs.
Oil Replacement in the Driving Shaft
Detailed steps for replacing oil in the driving shaft, including banjo cover.
Hydraulic System
Procedures for servicing the hydraulic system.
Replacement of Return Filter Hydraulic Oil
Steps to replace return filters in the hydraulic system.
Replacing of Hydraulic Oil
Procedure for replacing hydraulic oil, often done with filter changes.
Start of Hydraulic Pump
Procedures for starting the hydraulic pump after maintenance.
Lubrication
General lubrication information.
Greasing of the Mast
Lubrication points and procedures for the mast assembly.
SMV 18-60
Lubrication points specific to SMV 18-60 mast types.
Greasing of Forks and Blades
Lubrication points for forks and blades.
Greasing of the Steering Axle
Lubrication points for the steering axle components.
Greasing of the Hinges
Lubrication of cabin door, battery cover, and tilting lid hinges.
Inspection of the Cooling System
How to inspect hoses, radiator, and cabin heater for the cooling system.
Replacing Coolant
Procedure for replacing coolant, including safety warnings.
Drive Belt
Inspection and replacement of drive belts and tensioners.
Engine
Engine-specific maintenance items.
Valve Play
How to inspect valve play on the engine.
Fuel Injectors
Inspection and adjustment of fuel injectors, with expert requirement.
Inspection of the Battery
How to inspect and maintain the machine's batteries, with safety warnings.
Control Steering Axle Bearing
Inspecting and adjusting play in steering axle bearings.
Wheel Bearings
Procedure for checking wheel bearings, including torque and play.
Spindle Bearing
Procedure for servicing spindle bearings, including torque and play checks.
Inspection of the Exhaust System for Leaks
How to inspect the exhaust system for leaks and corrosion.
Fuel Tank
How to inspect and drain the fuel tank for dirt and water.
Wiper Blade Replacement
How to replace wiper blades on the machine.
Weld Construction
Inspecting welded components for damage, deformation, and fatigue.
Mast and Fork Carriage
Checking for play between mast and carriage components.
Wear Inspection – Fork Arms
Inspecting fork arms for wear, cracks, and deformation.
Chains, Adjustments and Inspection
Checking chain tension and ensuring proper clearance.
Inspection of Lifting Chains
Procedure for inspecting lifting chains for extension and wear.
Parking Brake
Warnings and general information about the parking brake.
Adjustment of the Parking Brake
Procedure for adjusting the parking brake after repairs or wear.
Releasing the Parking Brake
Manual procedure to release the parking brake if hydraulic pressure is lost.
Bleeding of the Parking Brake
How to bleed the parking brake hydraulic system.
Inspection and Maintenance Schedule
Delivery Inspection and Start-Up
Initial checks required before putting the machine into use.
Service Items
List of general service items to be inspected or performed.
Daily Inspection and Service Prior to Start
Daily checks to be performed before operating the machine.
Service Items for the First 150 Hours
Maintenance tasks to be performed within the first 150 operating hours.
Fluid and Filter Changes
Schedule for changing various fluids and filters.
Inspection and Cleaning
Schedule for routine inspections and cleaning tasks.
Service Schedule Engines
Engine-specific maintenance schedules for different manufacturers.
Liquid Volumes
Table listing liquid capacities for various machine systems and models.
Fuel and Oil Recommendations
The Quality of the Engine Oil
Requirements for engine oil quality and selection based on temperature.
Extended Oil Replacement Intervals
Possibilities for extending engine oil replacement intervals.
Recommended Fuels and Hydraulic Oils
Recommended fuels, transmission oils, drive axle oils, and hydraulic oils.
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