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TECHNICAL MANUAL
OPERATION AND MAINTENANCE INSTRUCTIONS
DUSTMASTER™
VACUUM SANDING SYSTEMS
660-DM-1000
670-DM-1535-0
670-DM-1535-4
DM-100
DM-104
DM-300
DM-304
682-A100 Cyclone Separator
This manual is intended as a complete operator's manual for owners and users of the Clayton DustMaster™ Vacuum
Systems. Although this manual details maintenance and operation of Clayton pneumatic tools in conjunction with the
vacuum, these tools are sold separately or as part of a kit. Purchasers of the DustMaster™ vacuum systems may choose
to purchase pneumatic tools, hoses, or accessories from Clayton Associates, Inc.
Clayton Associates, Inc.
www.VacuumSanding.com
1650 Oak Street Lakewood, NJ 08701
www.DustlessMadeSimple.com
Phone (732) 363-2100 Fax (732) 364-6084
www.JClayton.com
800-248-8650
Sales@JClayton.com
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Summarization of Contents
Preparation
Preparation for Use
Prepare the system for use by removing packaging, straps, and ties from the pallet.
Preparation for Storage
No special preparation is needed for short-term storage; perform Safe-Filter-Change for long-term storage.
Preparation for Shipping
Securely strap the vacuum to a pallet, supporting it on blocks to prevent caster damage.
Operations
Electric Powered Vacuum Operational Procedures
Connect the vacuum to a properly grounded electrical outlet and ensure proper grounding of the supply.
Air Powered Vacuum Operational Procedures
Connect the vacuum to an appropriate air supply and ensure proper grounding via a grounding jack or clamp.
Filter Change Procedures
Cyclone Collection Bag Filter Change
Procedure for safely changing the cyclone collection bag, emphasizing dust containment and operator safety.
Main Filter Bag Filter Change
Guidance on changing the main filter bag when it is approximately half to three-quarters full for optimal performance.
Prefilter Change
Steps for changing the prefilter based on minihelic gauge readings, ensuring proper installation and direction.
ULPA Filter Change
Detailed steps for performing an ULPA filter change, including safety precautions and component removal.
Maintenance
Vacuum Maintenance
Regularly check air pressure, ensure hoses are connected, and keep the unit dry.
Tool Maintenance
Check tool condition, oil regularly, and replace backup pads as needed.
Hose Maintenance
Visually inspect air lines and disconnect plugs, and never use hoses for liquids.
Troubleshooting
Troubleshooting Electric DM-100/300
Diagnose and resolve common issues like the vacuum not starting or low performance in electric models.
Troubleshooting Air Powered DM-104/304
Diagnose and resolve common issues like auto system not responding or low performance in air powered models.
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