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Clayton DUSTMASTER DM-100 Technical Manual

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TECHNICAL MANUAL
OPERATION AND MAINTENANCE INSTRUCTIONS
DUSTMASTER™
VACUUM SANDING SYSTEMS
660-DM-1000
670-DM-1535-0
670-DM-1535-4
DM-100
DM-104
DM-300
DM-304
682-A100 Cyclone Separator
This manual is intended as a complete operator's manual for owners and users of the Clayton DustMaster™ Vacuum
Systems. Although this manual details maintenance and operation of Clayton pneumatic tools in conjunction with the
vacuum, these tools are sold separately or as part of a kit. Purchasers of the DustMaster™ vacuum systems may choose
to purchase pneumatic tools, hoses, or accessories from Clayton Associates, Inc.
Clayton Associates, Inc.
www.VacuumSanding.com
1650 Oak Street  Lakewood, NJ 08701
www.DustlessMadeSimple.com
Phone (732) 363-2100  Fax (732) 364-6084
www.JClayton.com
800-248-8650 
Sales@JClayton.com

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Summary of Contents for Clayton DUSTMASTER DM-100

  • Page 1 DM-304 682-A100 Cyclone Separator This manual is intended as a complete operator’s manual for owners and users of the Clayton DustMaster™ Vacuum Systems. Although this manual details maintenance and operation of Clayton pneumatic tools in conjunction with the vacuum, these tools are sold separately or as part of a kit. Purchasers of the DustMaster™ vacuum systems may choose to purchase pneumatic tools, hoses, or accessories from Clayton Associates, Inc.
  • Page 2 This page intentionally left blank Copyright © 2012 Clayton Associates Inc.

  • Page 3: Table Of Contents

     Table of Contents Introduction ........................1 Warnings & Cautions....................... 2 Preparations........................3 DM-100/300 Operations ....................4 DM-104/304 Operations ....................5 Filter Change........................6 Vacuum Maintenance....................16 Troubleshooting ......................17 Warranty........................19 Copyright © 2012 Clayton Associates Inc.

  • Page 4: Introduction

     Introduction Clayton Vacuums have been engineered specifically for use in environments where hazardous dust and debris is present. All operators of this equipment should read this manual thoroughly and understand proper use and maintenance of the system. The procedures herein provide a method for performing dust and debris collection while minimizing the particulate contamination of hazardous dust into the air, ground, and water.

  • Page 5: Warnings & Cautions

    Never attempt to lift the vacuum system without assistance. If the vacuum is used with a Clayton Tool Caddy (Model CTK-1 Part No 650-201), always ensure that the CTK-1 is positioned properly atop the vacuum before moving the system. If the CTK-1 is not properly seated on the vacuum, it can topple and cause personal injury or property damage.
  • Page 6 System is shipped complete on a pallet. Remove packaging material from around system, and remove any straps or ties holding the system to the pallet. If the vacuum is shipped with the optional Clayton CTK-1 (650-201): Lift the CTK-1 up from the vacuum base, and set it down on the floor.
  • Page 7 If two or three technicians will be operating the system at once, follow the same procedure above using the two remaining couplers and ports. The air manifold can support up to three airlines. Additional airlines should be hooked directly to the shop air supply. Copyright © 2012 Clayton Associates Inc.
  • Page 8 If two or three technicians will be operating the system at once, follow the same procedure above using the two remaining couplers and ports. The air manifold can support up to three airlines. Additional airlines should be hooked directly to the shop air supply. Copyright © 2012 Clayton Associates Inc.

  • Page 9: Filter Change

     Also applies to DM-100 & 104 vacuums retrofitted with a cyclone separator PN 682-A100 Clayton recommends the use of HEXOFF Surface Decontamination Cleaner to wipe down vacuums and tools to remove traces of Hexavalent Chromium and heavy metals. Hexoff is manufactured under license from the Center for Disease Control, and has been proven to remove hexavalent chromium at the microscopic level.
  • Page 10 Close and secure the door. After fifteen (15) changes of the cyclone waste bag it’s time to inspect the main filter bag in the vacuum using the procedure for the main filter bag that follows. Copyright © 2012 Clayton Associates Inc.
  • Page 11 With the vacuum still running, grasp the metal sleeve at the end of the hose and remove it from the vacuum port. A gentle twisting action will help loosen the sleeve. Copyright © 2012 Clayton Associates Inc.
  • Page 12 Allow the cyclone section to move away from the hose/tool cabinet until the top lies on the floor. From this point onward, follow the instructions for all DM- Series Vacuums. Copyright © 2012 Clayton Associates Inc.
  • Page 13 If the bag is ¼ to ½ full, perform the filter change. Do not wait for the bag to be full - a full filter bag can be heavy and unwieldy. Copyright © 2012 Clayton Associates Inc.
  • Page 14 Tape or tie the end of the disposal bag shut. Place a new filter over the intake port, and dispose of the used bag in accordance with all regulations. Use ONLY Clayton DustMaster™ Filter Bags. Reorder part number 600-313A. Close the vacuum cover.
  • Page 15 Turn a DustMaster™ disposal bag inside out and use it like a mitten to grasp and remove the Prefilter. The Prefilter can be removed by pulling it gently upwards and out of the Prefilter frame. Copyright © 2012 Clayton Associates Inc.
  • Page 16 The minihelic gauge should be read with the vacuum running and one or more hoses connected. Change the ULPA filter if the gauge still indicates 5 or higher with a new Prefilter installed. Contact Clayton for technical support before attempting to change this filter. Copyright © 2012 Clayton Associates Inc.
  • Page 17 The prefilter holder is held in place by two metal straps. Use a 5/32” Allen key to loosen the set screws visible at the center of each strap. Once loose, the straps and the prefilter holder can be removed by hand. Copyright © 2012 Clayton Associates Inc.
  • Page 18 Be sure to discard filters and contaminated PPE in accordance with appropriate HAZMAT regulations. Clayton recommends the use of HEXOFF Surface Decontamination Cleaner to wipe down vacuums and tools to remove traces of Hexavalent Chromium and heavy metals. Hexoff is manufactured under license from the Center for Disease Control, and has been proven to remove hexavalent chromium at the microscopic level.
  • Page 19 Cyclone Clear Collection Bag 10 pack 610-313A Cyclone Collection Bag Cloth 10 pack 600-313A Filter Bag 5 pack 600-115 Pre Filter 3 pack 600-116 HEPA / ULPA Filter 1 pack 600-114DM Waste Disposal Bag 25 pack Copyright © 2012 Clayton Associates Inc.

  • Page 20: Vacuum Maintenance

    Keep the unit away from moisture or harsh environments whenever possible. Store unit in a dry location. Never use the Clayton Vacuum for wet vacuuming. The Clayton System is designed to extract dry dust, and is not equipped for fluid extraction. Vacuuming wet material can ruin the filter system, and void the warranty.

  • Page 21: Troubleshooting

    ULPA filter needs to be Check minihelic reading. With a new DustMaster replaced. filter bag and prefilter in place, the minihelic should read below 5. Copyright © 2012 Clayton Associates Inc.
  • Page 22 ULPA filter needs to be replaced. Check minihelic reading. With a new DustMaster filter bag and prefilter in place, the minihelic should read below 5. Copyright © 2012 Clayton Associates Inc.

  • Page 23: Warranty

    Within the continental U.S.: During the first 90 days of the warranty period, Clayton will at no charge to the customer, provide parts and labor at the customer’s site. From day 91 onward, Clayton will provide parts to the customer’s site at no charge and will perform labor at no charge for products returned to its factory at the...
  • Page 24 EC DECLARATION OF CONFORMITY Clayton Associates, Inc. of 1650 Oak Street, Lakewood New Jersey 08701 U.S.A. declare on our own responsibility that the following equipment: Industrial ULPA Filtered, Pneumatically Powered Vacuum Cleaners and Accessories for Dry Recovery • Vacuum Model: DM-104, DM-104CTK, DM-304 •...
  • Page 25 Clayton products are proudly made in the USA Copyright © 2012 Clayton Associates Inc.