GAS GAS EC - 2004 Service Manual page 57

TROUBLE
10 Clutch not disengaging properly
11 Jumps out of gear
12 Clutch slipping
13
Stability Unsatisfactory
14 Shock absorption too hard
15
Shock absorption too soft
16
Abnormal train noise
CAUSE
- Clutch hub or housing unevenly worn.
- Shift fork worn, gear worn.
- Gear dogs and/or dog holes worn.
- Shift drum groove worn.
- Gear positioning.
- Lever spring weak or broken.
- No clutch lever play, maladjusted.
- Friction plate worn or warped.
- Steel plate worn or warped.
- Clutch spring broken or weak.
- Clutch disc unevenly worn.
- Control cable routing incorrect.
- Wiring routing incorrect.
- Steering stem locknut too tight.
- Steering stem bent.
- Front fork oil excessive.
- Front fork oil viscosity too hight.
- Front fork leg bent.
- Tire air pressure too high.
- Rear shock absorber maladjusted.
- Front fork oil insufficient and/ or leaking.
- Front fork oil viscosity too low.
- Front fork leg bent.
- Tire air pressure too small.
- Rear shock absorber maladjusted.
- Drive chain adjusted improperly.
- Chain worn.
EC 2004 -
- Change clutch hub.
- Change it and go to specialized garage.
- Change it and go to specialized garage.
- Change it and go to specialized garage.
- Change it and go to specialized garage.
- Change it and go to specialized garage.
- Go to specialized garage.
- Change friction plate and go to specialized garage.
- Change steel plate.
- Check or change clutch spring.
- Change clutch disc. Go to specialized garage.
- Move control cable or unscrew.
- Unscrew wiring routing.
- Change steering stem locknut.
- Change and go to specialized garage.
- Empty and review level oil.
- Empty oil from fork and go to specialized garage.
- Change it. Go to a specialized garage.
- Check tire air pressure.
- Check rear shock absorber.
- Fill up until correct level.
- Empty oil from fork and fill up with suitable viscosity oil.
- Change front fork. Go to specialized garage.
- Check tire air pressure.
- Check rear shock absorber.
- Adjust chain.
- Change chain and rear engine sprocket.
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REMEDY