Airo XLP5 E Use And Maintenance Manual

Self-propelled work platforms
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PIATTAFORME AEREE SEMOVENTI
SELF-PROPELLED WORK-PLATFORMS
PLATES-FORMES DE TRAVAIL AUTOMOTRICES
SELBSTFAHRENDE HUBARBEITSBÜHNEN
PLATAFORMAS ELEVADORAS AUTOPROPULSADAS
ZELFRIJDENDE HOOGWERKERS
SJÄLVGÅENDE ARBETSPLATTFORMAR
SAMOKRETNE RADNE PLATFORME
SERIES „XP - XLP"
XP4 E - XP5 E - XLP5 E
XP4 E DUAL - XP5 E DUAL - XLP5 E DUAL
USE AND MAINTENANCE MANUAL
- ENGLISH - ORIGINAL INSTRUCTIONS
AIRO is a division of TIGIEFFE SRL
Via Villasuperiore, 82 - 42045 Luzzara (RE) ITALY -
 +39-0522-977365 -  +39-0522-977015
WEB:
www.airo.com
063.20.UEM-EN
2018-01

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Summarization of Contents

Introduction
Legal Aspects
Discusses legal obligations and responsibilities for machine owners and users.
Delivery of the Machine
Details documents included upon machine delivery within the EU.
Declaration of Commissioning and Ownership
Outlines legal requirements for machine use and ownership changes.
Operator Training and Information
Emphasizes employer's duty to ensure adequate operator training for safe use.
Tests Performed Before Delivery
Lists the tests each MEWP undergoes before market release.
Intended Use
Defines the machine's purpose for lifting people and materials for specific tasks.
Leaving at Height
Addresses the risks and conditions for accessing/leaving the platform not in the lowered position.
Description of the Machine
Provides an overview of the machine's components and features like scissor structure.
Control Panels
Describes the location and function of control panels on the platform and ground.
Drive Power
Explains the electro-hydraulic system powering the machine.
Machine Life, Demolition and Decommissioning
Covers the machine's expected lifespan and disposal guidelines.
Identification
Explains how to identify the machine using serial number plates and chassis stamps.
Location of Main Components
Illustrates and lists the key parts of the machine with numbered references.
Technical Features of Standard Machines
Model XP4 E – XP4 E DUAL
Presents detailed technical specifications for this model series.
Model XP5 E – XP5 E DUAL
Presents detailed technical specifications for this model series.
Model XLP5 E – XLP5 E DUAL
Presents detailed technical specifications for this model series.
Vibrations and Noise
Details the noise levels and vibration values for operator safety.
Safety Precautions
Personal Protective Equipment (PPE)
Specifies mandatory and recommended PPE for safe operation.
General Safety Norms
Lists crucial safety rules for operators and employers.
Use Instructions - General
Covers general operational guidelines and safety warnings.
Handling
Describes safe procedures for moving and positioning the machine.
Operating Procedures
Details step-by-step instructions for using the machine's functions.
Wind Speed According to Beaufort Scale
Explains how to assess wind conditions using the Beaufort scale.
Ground Pressure and Load-Bearing Capacity
Details ground pressure calculations and bearing capacity.
High-Voltage Lines
Advises on minimum safe distances from power lines.
Hazardous Situations and/or Accidents
Outlines procedures to follow in case of malfunctions or accidents.
Installation and Preliminary Checks
Becoming Acquainted with the Machine
Stresses the importance of understanding machine differences before use.
Preliminary Operation Checks
Lists essential pre-use checks for safety and functionality.
Use Instructions
Machine Movement
Explains how to safely move the non-motorized machine.
Machine Braking and Start-up
Details how to secure the machine and prepare it for operation.
Platform Access
Describes methods for safely entering the work platform.
Standard Access with Gate
Specifics for platform entry using a gate.
Standard Access with Gravity Rod
Specifics for platform entry using a gravity rod.
Optional Access with Gate “SALOON”
Specifics for platform entry using optional saloon gates.
Adjusting Telescopic Rails for DUAL Models
Explains how to adjust platform size for DUAL models.
Controls
Overviews the platform control panel functions and buttons.
Emergency Stop (A)
Details the function and operation of the emergency stop button.
Platform Lifting/Lowering (B-C)
Explains how to operate the lift and lower functions.
Ground Control Panel
Describes the components and functions of the ground control panel.
Hour-meter / Battery Protection Voltmeter
Explains the hour meter and battery status indicators.
Emergency STOP Button (B)
Details the ground-level emergency stop button.
Instability Danger Audible Alarm (C)
Describes the alarm for machine instability.
Battery Charger Warning Lights (D)
Explains the meaning of battery charger indicator lights.
Battery Charger Socket (E)
Details the socket for connecting the battery charger.
Machine Start-up
Step-by-step guide to starting the machine.
Machine Stop
Instructions for stopping the machine's operations.
Normal Stop
Describes the standard procedure for stopping the machine.
Emergency Stop Button
Details how to use the emergency stop for immediate shutdown.
Manual Emergency Lowering
Explains how to lower the platform in emergencies without power.
Socket for Electric Tool Connection (Optional)
Describes the optional power outlet for tools.
End of Work
Provides instructions for safely concluding work operations.
Handling and Carrying
Handling
Details procedures for moving the machine to its working position.
Carrying
Explains how to transport the machine safely.
Removable Rails
Describes how to remove rails for transport or passage.
Towing the Machine
Clarifies that towing is not allowed and holes are for securing.
Maintenance
Safety Lock for Maintenance Operations
Explains how to activate safety locks before maintenance.
Machine Cleaning
Provides instructions for cleaning the machine safely.
General Maintenance
Outlines routine maintenance tasks and schedules.
Various Adjustments
Details checks and tightening procedures for machine components.
Greasing
Specifies points and frequency for greasing articulated joints.
Hydraulic Circuit Oil Level Check and Change
Guides on checking and changing hydraulic oil.
Biodegradable Hydraulic Oil (Optional)
Information on using environmentally friendly hydraulic oil.
Hydraulic System Maintenance Procedures
Details emptying, filters, washing, filling, and commissioning for bio-oil.
Suction Filter Replacement
Details the procedure for replacing suction filters.
Pressure Relief Valve Operation Check
Explains how to check and calibrate the pressure relief valve.
Braking System Adjustment and Operation Check
Covers inspection and adjustment of the dual brake system.
Pedal Brakes
Specifics on checking and maintaining pedal brakes.
Automatic Brakes
Specifics on checking and maintaining automatic brakes.
Inclinometer Operation Check
Details how to check the inclinometer's function and calibration.
M1 Microswitch Efficiency Check
Explains the function and check of the microswitch.
Battery
General information and recommendations for battery care.
General Warning Instructions
Safety guidelines for battery use and charging.
Battery Maintenance
Procedures for maintaining the GEL battery.
Battery Recharge
Step-by-step instructions for recharging the battery.
Battery Charger: Fault Report
Explains how to interpret battery charger fault indicators.
Battery Replacement
Guidance on safely replacing batteries.

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