Table of Contents
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Manual
Plate heat exchanger
ID number:
Order number:
thermowave
Gesellschaft für Wärmetechnik mbH
Eichenweg 4
06536 Berga
BA EN 12.2019 Modification 02 from 01.12.19. Copies are not subject to the change service.
Type:
Position:
Project:
Telefon:
+49 34651 418 0
Fax:
+49 34651 418 13
E-mail:
info@thermowave.de
Web:
www.thermowave.de
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Table of Contents
Related Manuals for Thermowave TL250
Summarization of Contents
Important Basic Information
Following Operating Instructions
Ensures users read and understand operating instructions for safe and proper use.
Apparatus Limits and Responsibilities
Defines operational limits, environmental conditions, and duties of manufacturer and operator.
Important Basic Information
Following Operating Instructions
Ensures users read and understand operating instructions for safe and proper use.
Apparatus Limits and Conditions
Defines operational limits, spatial/temporal constraints, and environmental conditions.
Responsibilities and Other Limits
Covers work responsibilities, interfaces, and end-of-life disposal requirements.
Important Basic Information
Responsibilities
Details manufacturer's and operator's duties for safe operation and maintenance.
Other Limits and Interfaces
Covers material disposal and connection point information.
Legal Information and Service Address
Outlines warranty claims, usage restrictions, and provides service contact details.
Important Basic Information
Legal Information
Outlines warranty claims, usage restrictions, and copyright for operating instructions.
Service Address
Provides contact information and office timings for thermowave's customer service.
Safety
Depiction of Information and Warning Notices
Explains warning symbols (DANGER, WARNING, CAUTION, NOTICE) and their meanings.
Further Information and Writing Styles
Provides tips and explains the writing styles used in the manual.
Safety
Diagrams and Figures
Notes that diagrams are exemplary and refers to order-related documents for binding views.
Intended Use of the PHE
Specifies the designed use of the PHE and refers to name plate/data sheet for conditions.
Personnel Requirements
Defines required personnel qualifications for PHE handling.
Safety-Relevant Environmental Conditions
Advises operating the PHE in hazard-free surroundings to prevent gasket damage and leaks.
Safety
Safety-Relevant Instructions for Life Phases
Provides safety guidance for transport, installation, operation, and disassembly.
Possible Misuse
Warns against using the PHE outside specified parameters or with unauthorized personnel.
Technical Data
Apparatus Type and ID Number
References order-related documents for apparatus type, ID, order, and project numbers.
Permissible Parameters and Weight
Refers to order-related documents for maximum temperature, pressure, volume, test pressure, and weight.
Structure and Function
Main Components Overview
Depicts and lists the main components and fundamental structure of the PHE.
Structure and Function
Marking on the Apparatus (PED)
Explains the information provided on the name plate, including PED requirements.
Structure and Function
Medium Signs and Screw Locking Varnish
Describes medium identification signs and the purpose of screw locking varnish.
Nomenclature and Plate Size
Explains the nomenclature system and details plate sizes and frame designs.
Structure and Function
Frame Designs Overview
Presents various frame designs (Eco, L, K, T, H, N, F) for the plate heat exchanger.
Structure and Function
PHE Function and Circuit Types
Explains how the PHE works and illustrates different circuit configurations.
Structure and Function
Heat Exchanger Plates and Welded Modules
Describes gasketed plates and welded modules, including their construction and advantages.
Delivery, Transport, Installation
Delivery and Transport Variants
Guides on checking delivery, handling complaints, and describes transport variants.
Transport Safety Precautions
Highlights dangers and safety measures for lifting and transporting the PHE.
Delivery, Transport, Installation
Installing the Apparatus at the Site
Provides safety warnings and instructions for erecting the PHE at its installation site.
Delivery, Transport, Installation
Horizontal Delivery - On the Side
Details procedures for safely unloading and positioning the PHE delivered horizontally on its side.
Delivery, Transport, Installation
Horizontal Delivery - On the Head Plate
Details procedures for safely unloading and positioning the PHE delivered horizontally on its head plate.
Delivery, Transport, Installation
Vertical Delivery Procedures
Provides safety instructions for vertical delivery, including handling tipping and falling hazards.
Delivery, Transport, Installation
Vertical Delivery with Base
Details procedures for vertical delivery of PHEs with apparatus bases, including safety warnings.
Connection, Activation and Shutdown
Connection Procedures and Warnings
Provides instructions and safety warnings for connecting the PHE, including pipe forces.
Connection, Activation and Shutdown
Activation Procedures and Safety
Details activation steps, safety devices for dangerous mediums, and tensioning dimension.
Connection, Activation and Shutdown
Shutdown and Reactivation
Outlines safe shutdown procedures, corrosion warnings, and reactivation steps.
Operations
Operational Safety and Guidelines
Highlights risks from mediums, pressure, temperature, and general operational advice.
Troubleshooting
Safety During Troubleshooting
Emphasizes safety and notification to customer service for faults during operations/maintenance.
Service Address
Provides contact information and office timings for thermowave's customer service.
Troubleshooting
Performance Loss Issues
Lists causes and remedies for reduced heat transfer and heightened loss of pressure.
Troubleshooting
Lack of Leak-Tightness
Identifies causes and solutions for leaks from the plate packet and damaged heat exchanger plates.
Maintenance, Servicing and Cleaning
Maintenance Safety and Service Address
Details injury risks during maintenance and provides customer service contact information.
Maintenance, Servicing and Cleaning
Maintenance Schedule and Servicing Work
Recommends a maintenance schedule and contact for servicing work.
Replacing Gaskets
Explains gasket replacement using the clip-on system and warns against incorrect seating.
Maintenance, Servicing and Cleaning
Repairing Leakages
Guides on how to handle and repair leakages, emphasizing expert intervention and PHE deactivation.
Opening the Plate Packet
Details the procedure for safely opening the plate packet, noting warranty considerations and risks.
Maintenance, Servicing and Cleaning
Opening the Tensioning Screws
Details the sequence and procedure for disengaging tensioning screws to open the plate packet.
Maintenance, Servicing and Cleaning
Closing the Plate Packet
Explains the sequence for tightening tensioning screws to close the plate packet and perform leak tests.
Maintenance, Servicing and Cleaning
Removal of Heat Exchanger Plates (Various Frames)
Details procedures for removing plates from K, L, T, F, H, N frames.
Maintenance, Servicing and Cleaning
Installation of Heat Exchanger Plates
Provides steps for installing heat exchanger plates, including cleaning and sequence.
Cleaning Procedures and Warnings
Covers general cleaning, risks of abrasive agents, and damage from incorrect tools.
Maintenance, Servicing and Cleaning
Cleaning Laser-Welded Modules
Provides guidance on cleaning laser-welded modules, preventing contamination.
CIP Cleaning (Cleaning in Place)
Details CIP cleaning procedures, including warnings about cleaning agents and prerequisites.
Maintenance, Servicing and Cleaning
Manual Cleaning Procedure
Explains manual cleaning of plates, gasket removal/reinsertion, and packet re-closing.
Disassembly and Disposal
Disassembly Safety and Procedure
Outlines safety risks and procedures for disassembling the PHE.
Disposal Guidelines
Guides on proper disposal of the PHE at the end of its service life.
Annexe
Reference Documents
Includes parts list, technical data sheet, diagrams, and declaration of conformity.
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