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| R E C OU R C E L I B R A R Y G e n i e S - 8 5 S E R V I C E MA N U A L A l e x a n d e r E q u i p m e n t S a l e s a n d R e n t a l We b T e l e p h o n e 1 5 1 1 C o m m e r c e D r i v e , B o u r b o n n a i s , I L 6 0 9 1 4...
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Technical Publications S-80 ® S-85 ® Service Manual S-85 S-80 Second Edition, First Printing Part No. 52270...
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Genie S-80 & Genie S-85 Operator's Manual Fax (425) 556-8649 before attempting any maintenance or repair procedure. Genie Europe This service manual covers the Genie S-80 and Office Telephone (44) 01636-605030 Genie S-85 2WD and 4WD models. Office FaxFax (44) 01636-611090 This manual provides detailed scheduled...
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Section 1 - Safety Rules Safety Rules Danger Failure to obey the instructions and safety rules in this manual, and the appropriate Genie S-80 & Genie S-85 Operator's Manual will result in death or serious injury. Many of the hazards identified in the operator's manual are also safety hazards when maintenance and repair procedures are performed.
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Be sure to properly dispose of old oil or such as moving parts, free swinging or other fluids. Use an approved container. unsecured components, and lifting or Please be environmentally safe. placing loads. Always wear approved steel-toed shoes. Genie S-80 & Genie S-85 Part No. 52270...
Check the Engine Coolant Level - Gasoline/LPG Models ....... 4 - 3 Check for Fuel Leaks ..................4 - 3 Check the Hydraulic Oil Level ................. 4 - 4 Check for Hydraulic Leaks ................4 - 4 Part No. 52270 Genie S-80 & Genie S-85...
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B-20 Test the Fuel Select Operation - Gasoline/LPG Models ........ 4 - 24 B-21 Test the Drive Enable System ............... 4 - 25 B-22 Test the Drive Brakes ................... 4 - 26 B-23 Test the Drive Speed - Stowed Position ............4 - 26 Genie S-80 & Genie S-85 Part No. 52270...
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Check the Toothed Belt - Deutz Diesel Models ..........4 - 45 Replace the Timing Belt - Gasoline/LPG Models .......... 4 - 45 D-10 Grease the Steer Axle Wheel Bearings, 2WD Models ........4 - 45 Part No. 52270 Genie S-80 & Genie S-85...
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Platform Level Down Function Inoperative ............ 5 - 55 Platform Rotate Left Function Inoperative ............. 5 - 57 Platform Rotate Right Function Inoperative ........... 5 - 60 Jib Boom Up Inoperative, S-85 Models ............5 - 63 Genie S-80 & Genie S-85 Part No. 52270 viii...
150 lbs 150 lbs side force (ANSI and CSA) 68 kg 68 kg Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice. Part No. 52270 Genie S-80 & Genie S-85 2 - 1...
0.042 to 0.046 inches 1.07 to 1.18 mm Use oils meeting API classification SG (labeled SG/CC or SG/CD) as they offer improved wear protection. Units ship with 10W-40 SG/CC. 2 - 4 Genie S-80 & Genie S-85 Part No. 52270...
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(M-8) Oil pressure sending unit to block 8 to 18 11 to 24 Oil pan drain plug to pan (M-14) 15 to 25 20 to 34 Part No. 52270 Genie S-80 & Genie S-85 2 - 5...
(M-8 x 50 Torx, 8.8) Units ship with 10W-40 SG/CC. V-belt pulley bolts 28 to 34 38 to 46 Injection system (M-10 x 16, 8.8) Injection pump make OMAP 2 - 6 Genie S-80 & Genie S-85 Part No. 52270...
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Crankshaft/central bolt 210° (M-12 x 28, 8.8) Oil pan bolts 15 to 18 20 to 24 (M-8 x 16 Torx, 8.8) Oil drain bolts 37 to 44 50 to 60 Part No. 52270 Genie S-80 & Genie S-85 2 - 7...
6 Operate all machine functions and inspect the O-ring field service kit hoses and fittings and related components to (Genie part no. 49612). be sure that there are no leaks. 2 Lubricate the O-ring before installation. 2 - 8 Genie S-80 & Genie S-85 Part No. 52270...
Torque specifications for lubricated bolts are 25% less than dry torque specifications for each bolt size. These bolt torque specifications are for general use only. Specification may vary depending on application of bolt. Part No. 52270 Genie S-80 & Genie S-85 2 - 9...
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Section 2 - Specifications Service Manual - Second Edition This page intentionally left blank. 2 - 10 Genie S-80 & Genie S-85 Part No. 52270...
The maintenance inspection report contains checklists for each type of scheduled inspection. Make copies of the Maintenance Inspection Report to use for each inspection. Store completed forms for three years. Part No. 52270 Genie S-80 & Genie S-85 3 - 1...
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Check the Tire Pressure A-10 Test the Extendable Axles A-11 Test the Platform and Ground Controls A-12 Test the Auxiliary Power Operation A-13 Test the Tilt Sensor A-14 Test the Limit Switches 3 - 2 Genie S-80 & Genie S-85 Part No. 52270...
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(including lug nut torque) Confirm the Proper Brake Configuration B-10 Check the Oil Level in the Torque Hubs B-11 Check and Adjust the Engine Idle Mixture - Gasoline/LPG Models Part No. 52270 Genie S-80 & Genie S-85 3 - 3...
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Stowed Position B-24 Test the Alarm Package - Optional Equipment B-25 Check the Hydraulic Limit Switch Linkage B-26 Perform Hydraulic Oil Anaysis See D-1 Test or Replace the Hydraulic Oil 3 - 4 Genie S-80 & Genie S-85 Part No. 52270...
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Replace the Diesel Fuel Filter/Water Separator -Deutz Diesel Models C-10 Replace the Gasoline Fuel Filter - Gasoline/LPG Models C-11 Replace the PCV Valve - Gasoline/LPG Models C-12 Replace the Spark Plugs - Gasoline/LPG Models Part No. 52270 Genie S-80 & Genie S-85 3 - 5...
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Check the Fuel Injection Pumps and Injectors - Deutz Diesel Models Check the Toothed Belt - Deutz Diesel Models Replace the Timing Belt - Gasoline/LPG Models D-10 Grease the Steer Axle Wheel Bearings - 2WD Models 3 - 6 Genie S-80 & Genie S-85 Part No. 52270...
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Section 3 - Scheduled Maintenance Inspections Service Manual - Second Edition Warm Cold Dealer Tools are New parts engine engine service required required required required suggested This page intentionally left blank. 3 - 8 Genie S-80 & Genie S-85 Part No. 52270...
· Machine parked on a flat, level surface · Boom in stowed position · Turntable rotated with the boom between the non-steering wheels · Key switch in the position with the key removed · Wheels chocked Part No. 52270 Genie S-80 & Genie S-85 4 - 1...
· Nuts, bolts and other fasteners 1 Refer to the Decals section in the appropriate · Platform entry mid-rail or gate Genie S-80 & Genie S-85 Operator's Manual · Cracks in welds or structural components and use the decal list and illustrations to determine that all decals and placards are in ·...
1 Open the shutoff valve on the liquid petroleum above -4°F / -34°C 15W-40 gas (LPG) tank by turning it counterclockwise. Engine oil should have properties of API classification CC/SE, CD/SE, SF/CC or SF/CD grades. Part No. 52270 Genie S-80 & Genie S-85 4 - 3...
9 Activate the non-steer axle drive chassis lift jack cylinder. 1 Start the engine from the ground controls. Result: The cylinder should extend and the drive chassis should raise smoothly, free of hesitation. Part No. 52270 Genie S-80 & Genie S-85 4 - 5...
2 to 3 seconds. Result: All boom and platform functions should operate through a full cycle. Descent alarm (if equipped) should sound while the boom is lowering. 4 - 6 Genie S-80 & Genie S-85 Part No. 52270...
Select a level test area. The tilt alarm should not be sounding prior Result: All boom functions should operate. to the test. 1 Start the engine from the platform controls. Part No. 52270 Genie S-80 & Genie S-85 4 - 7...
1 Remove the cover from the rear of the turntable to access the drive limit switch. 4 - 8 Genie S-80 & Genie S-85 Part No. 52270...
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10 Slowly move the drive control handle off center. Result: The machine should move at normal drive speeds. 11 Raise the boom to just above horizontal. Part No. 52270 Genie S-80 & Genie S-85 4 - 9...
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4 Start the engine from the platform controls. 9 Raise the boom. Result: The drive enable indicator light should Result: The boom should operate through the be on. complete range of motion. 4 - 10 Genie S-80 & Genie S-85 Part No. 52270...
See capacity specifications above. 10 Start the engine from the ground controls. Allow the engine to run for 30 seconds, then turn the engine off. Part No. 52270 Genie S-80 & Genie S-85 4 - 11...
1 Loosen the drain plug located at the bottom of the filter. Allow the water to drain into a suitable container until fuel starts to come out. Immediately tighten the drain plug. fuel filter drain plug 4 - 12 Genie S-80 & Genie S-85 Part No. 52270...
6 Replace the end cap on the canister, then replace the retaining ring. Air filters - Genie part numbers Ford LRG-423 Engine 27916 Deutz F4L 1011F Engine 27916 Part No. 52270 Genie S-80 & Genie S-85 4 - 13...
2 Remove the front engine access cover mounting fasteners. 3 All models: Inspect the engine belt for: · Cracking · Glazing · Separation · Breaks 4 Replace belt if any damage is found. 4 - 14 Genie S-80 & Genie S-85 Part No. 52270...
3 Clean the radiator fins of debris and foreign materials. oil cooler cylinder head cooling fins fan blower fins 3 Clean the oil cooler of debris and foreign material. Part No. 52270 Genie S-80 & Genie S-85 4 - 15...
Beware of hot engine components. Contact with hot 3 Inspect all welds for cracks. engine components may cause 4 Inspect for exhaust leaks; i.e., carbon buildup severe burns. around seams and joints. 4 - 16 Genie S-80 & Genie S-85 Part No. 52270...
If the display shows the plunger in the red area, this indicates that the hydraulic filter is being bypassed and the filter should be replaced. See C-7, Replace the Hydraulic Tank Filter. Part No. 52270 Genie S-80 & Genie S-85 4 - 17...
Complete information to perform this procedure is be 1600 rpm. available in the Ford LRG-423 2.3 Liter Industrial Engine Service Manual (Ford number: PPD-194- 287). Genie part number 33907. 4 - 20 Genie S-80 & Genie S-85 Part No. 52270...
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If high idle rpm is correct, disregard Gasoline/LPG models adjustment step 4. Low idle - carburetor 900 rpm Low idle - electronic governor 1600 rpm High idle 2500 rpm Part No. 52270 Genie S-80 & Genie S-85 4 - 21...
Result: The machine functions should not machine functions should operate. operate. The ground Emergency Stop button will stop all machine operation, even if the key switch is switched to platform control. 4 - 22 Genie S-80 & Genie S-85 Part No. 52270...
Emergency Stop button to the a full cycle. position at both the ground and platform controls. Result: The platform should remain level at all times to within ±5 degrees. Part No. 52270 Genie S-80 & Genie S-85 4 - 23...
(rabbit symbol) position and hold in the switch activated high idle (rabbit and foot switch position. symbol). Result: The engine should change to high idle. 4 - 24 Genie S-80 & Genie S-85 Part No. 52270...
An improperly functioning drive enable system may allow the machine to be moved into an unsafe position. 1 Start the engine from the platform controls. Part No. 52270 Genie S-80 & Genie S-85 4 - 25...
12.2 m/8.3 sec 12.2 m/9.1 sec 0.9 to 1.5 m 0.6 to 0.9 m The brakes must be able to hold the machine on any slope it is able to climb. 4 - 26 Genie S-80 & Genie S-85 Part No. 52270...
Result: The descent alarm should sound when B-26 the control handle is held down. Perform Hydraulic Oil Analysis See D-1, Test or Replace the Hydraulic Oil. Part No. 52270 Genie S-80 & Genie S-85 4 - 27...
5W-30 -10°F to 90°F / -23°C to 32°C 10W-40 Temperature above -4°F / -34°C 15W-40 Engine oil should have properties of API classification CC/SE, CD/SE, CC/SF or CD/SF grades. 4 - 28 Genie S-80 & Genie S-85 Part No. 52270...
Extendable axle wear pad specifications boom tubes. Bottom and side wear pads inch 11 mm Boom wear pad specifications Upper and lower wear pads inch 14.3 mm Side wear pads inch 17.5 mm Part No. 52270 Genie S-80 & Genie S-85 4 - 29...
(20,000 lbs/9072 kg) under the drive chassis between the non-steer tires. 3 Lift the wheels off the ground and then place jack stands under the drive chassis for support. 4 - 30 Genie S-80 & Genie S-85 Part No. 52270...
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10 Disengage the torque hubs by turning over the torque hub disconnect caps on each steer wheel hub. disengage position engage position 11 Manually rotate each steer wheel. Result: Each steer wheel should rotate with minimum effort. Part No. 52270 Genie S-80 & Genie S-85 4 - 31...
1.48 liters non-steer (inside) 4 fl oz 0.11 liters steer end (4WD models) 44 fl oz 1.3 liters Type: SAE 90 multipurpose hypoid gear oil - API service classification GL5 4 - 32 Genie S-80 & Genie S-85 Part No. 52270...
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3 Remove the torque hub mounting bolts, and then use a lifting device to remove the torque hub from the machine. Part No. 52270 Genie S-80 & Genie S-85 4 - 33...
6 Start the engine from the ground controls. 7 Inspect the filter assembly to be sure that there are no leaks. 8 Clean up any oil that may have spilled. 4 - 34 Genie S-80 & Genie S-85 Part No. 52270...
3 Fill the new filter (Genie part no. 29560) with fresh diesel fuel and apply a thin layer of oil or diesel fuel to the new fuel filter gasket. Part No. 52270 Genie S-80 & Genie S-85 4 - 35...
2 Blow out any debris around spark plugs. 3 Remove all the spark plugs from the engine. 4 Adjust the gap on each new spark plug. Part No. 52270 Genie S-80 & Genie S-85 4 - 37...
The engine should be warmed to normal operating temperature before performing this procedure. 1 Move the fuel select switch to LPG fuel and start the engine from the ground controls. 4 - 38 Genie S-80 & Genie S-85 Part No. 52270...
Timing - Gasoline/LPG Models Complete information to perform this procedure is available in the Ford LRG-423 2.3 Liter Industrial Engine Service Manual (Ford number: PPD-194- 287). Genie part number 33907. Part No. 52270 Genie S-80 & Genie S-85 4 - 39...
CLOSED damage will occur. If the tank valves are closed, remove the key from the key switch and tag the machine to inform personnel of the condition. 4 - 40 Genie S-80 & Genie S-85 Part No. 52270...
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16 Allow engine to cool and check the fluid level in the coolant recovery tank. Add water if needed. Ford Engine 11.5 quarts Coolant capacity 10.9 liters Part No. 52270 Genie S-80 & Genie S-85 4 - 41...
If a fuel leak is discovered, keep any additional personnel from entering the area and do not operate the machine. Repair the leak immediately. Part No. 52270 Genie S-80 & Genie S-85 4 - 43...
Models engine pivot plate Complete information to perform this procedure is available in the Deutz FL 1011F Workshop Manual (Deutz number: 0297 7195). Genie part number 52229. 4 - 44 Genie S-80 & Genie S-85 Part No. 52270...
Always replace the bearing grease blocks under the drive chassis for support. seal when removing the hub. 4 Remove the lug nuts, then remove the tire and wheel assembly. Part No. 52270 Genie S-80 & Genie S-85 4 - 45...
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21 Install a new cotter pin. Bend the cotter pin to lock it in. 22 Install the dust cap, then the tire and wheel assembly. Torque the wheel lug nuts to 420 foot-pounds (569.5 Nm). 4 - 46 Genie S-80 & Genie S-85 Part No. 52270...
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Before Troubleshooting: Read, understand and obey the safety rules and operating instructions printed in the Genie S-80 & Genie S-85 Operator’s Manual. Be sure that all necessary tools and test equipment are available and ready for use. Observe and Obey: Read each appropiate flow chart thoroughly.
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When a function will not operate with the same speed or power as a machine in good working condition, refer to the flow chart which most closely describes the problem. 5 - 2 Genie S-80 & Genie S-85 Part No. 52270...
Be sure the free-wheel valve is closed on the drive pump. Be sure the drive speed select switch is on high range (machine on level surface symbol). Part No. 52270 Genie S-80 & Genie S-85 5 - 79...
Be sure the wiring to VuqyÆ uÆv Æx limit switches is intact yuÆqÆX@&"Æ Ætyu and show no sign of yyÆysxuÆPW#Æqt damage or corrosion. PW$ÆxuÆv Ær w tÆyuÆ Æw t 5 - 80 Genie S-80 & Genie S-85 Part No. 52270...
Do not allow oil to squirt Read, understand and obey the safety rules or spray. and operating instructions printed in the appropriate Genie S-80 and Genie S-85 General Repair Process Operator's Manual. Be sure that all necessary tools and test...
Service Manual Section 6 - Schematics 4WD Hydraulic Schematic Part No. 52270 Genie S-80 & Genie S-85 6 - 22...
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Read, understand and obey the safety rules and operating instructions in the appropriate Return to Inspect Perform Genie S-80 & Genie S-85 Operator’s Manual. service and test repair problem solved Be sure that all necessary tools and parts are available and ready for use.
Electrocution hazard. Contact decrease the voltage. with electrically charged circuits may result in death or serious injury. Remove all rings, watches and other jewelry. 7 - 2 Genie S-80 & Genie S-85 Part No. 52270...
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2 Turn the key switch to platform control and pull out the Emergency Stop button to 15 Start the engine. position at both the ground and platform controls. Do not start the engine. Part No. 52270 Genie S-80 & Genie S-85 7 - 3...
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Record the maximum voltage reading. Adjust the voltage to 3.5V DC. Turn the threshold trimpot adjustment screw clockwise to 15 Start the engine. increase the voltage or counterclockwise to decrease the voltage. 7 - 4 Genie S-80 & Genie S-85 Part No. 52270...
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2 Turn the key switch to platform control and counterclockwise to decrease the voltage. pull out the Emergency Stop button to the position at both the ground and platform controls. Do not start the engine. Part No. 52270 Genie S-80 & Genie S-85 7 - 5...
17 Set the ramp rate: turn the trimpot to obtain Gasoline/LPG models: Perform a 3 second ramp speed. Turn the trimpot clockwise to increase the time or this procedure in gasoline mode. counterclockwise to decrease the time. 7 - 6 Genie S-80 & Genie S-85 Part No. 52270...
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12 Disconnect the volt meter. "C" potentiometer reaction rate or how fast the voltage output reacts to the change in engine rpm Part No. 52270 Genie S-80 & Genie S-85 7 - 7...
1 Turn the key switch to the position and red to white no continuity separate the wiring quick disconnect plug from the platform toe board. black to white continuity (zero W) 7 - 8 Genie S-80 & Genie S-85 Part No. 52270...
2 Connect the leads of an ohmmeter to the switch terminals in the following combinations listed terminal 4 to 6 no continuity below to check for continuity. terminal 5 to 6 no continuity Part No. 52270 Genie S-80 & Genie S-85 7 - 9...
86, then test the following terminal combinations. Test Desired result terminal 87 to 87a & 30 no continuity (infinite W) terminal 87 to 30 continuity (zero W) 7 - 10 Genie S-80 & Genie S-85 Part No. 52270...
3 Lower the boom until the platform is resting on the blocks just enough to support the platform. Do not rest the entire weight of the boom on the blocks. Part No. 52270 Genie S-80 & Genie S-85 7 - 11...
1 Raise the boom to a horizontal position. 2 Move the platform level switch up and down through two platform leveling cycles to remove any air that might be in the system. 7 - 12 Genie S-80 & Genie S-85 Part No. 52270...
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Service Manual - Second Edition Section 7 - Repair Procedures PLATFORM COMPONENTS 2 S-80 models: Tag, disconnect and plug the 8 Use a soft metal drift to drive both pins out, then hydraulic hoses from the platform rotator remove the platform rotator from the machine.
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Crushing hazard. Keep clear of the platform during rotation. 5 Connect the clear hose to the bottom bleed valve and open the valve. Do not remove the bleed valve. 7 - 14 Genie S-80 & Genie S-85 Part No. 52270...
7 Remove the pin retaining fastener from the jib boom lift cylinder barrel-end pivot pin. 8 Use a soft metal drift to remove the pin and lay the cylinder onto the ground. Part No. 52270 Genie S-80 & Genie S-85 7 - 15...
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Remove the cylinder from the machine. Crushing hazard. The jib boom lift cylinder may become unbalanced and fall when it is removed from the machine if it is not properly supported. 7 - 16 Genie S-80 & Genie S-85 Part No. 52270...
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2 Connect the leads from an ohmmeter to the valve coil terminals. Valve coil specification 2 position 3 way valve 5.9W (schematic item AP) Part No. 52270 Genie S-80 & Genie S-85 7 - 17...
Crushing hazard. If the upper and lower cable tracks are not properly secured together, the cable track may become unbalanced and fall when it is removed from the machine. 7 - 18 Genie S-80 & Genie S-85 Part No. 52270...
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4 link section needs to be replaced. Be sure that the fasteners are installed from the inside out so the nuts are on the outside of the cable track. Part No. 52270 Genie S-80 & Genie S-85 7 - 19...
Loosen hydraulic between the outer and inner boom connections very slowly to allow tubes. the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. 7 - 20 Genie S-80 & Genie S-85 Part No. 52270...
4 Retract the boom until the number 2 boom tube is fully retracted into the number booom 1 tube. The number 3 boom tube will remain extended 6 feet (183 cm). Part No. 52270 Genie S-80 & Genie S-85 7 - 23...
1 Raise the boom until the master cylinder the rod end of the extension cylinder and lift rod-end pivot pin is accessible. slightly to relieve the pressure on the trunnion pins. 7 - 24 Genie S-80 & Genie S-85 Part No. 52270...
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8 Place a rod through the barell-end pivot pin and twist to remove the pin. Crushing hazard. The master cylinder will fall if the overhead crane is not properly attached. Part No. 52270 Genie S-80 & Genie S-85 7 - 25...
If a turntable cover must be replaced, be sure that all appropriate safety and instructional decals are applied to the new cover. Alignment adjustments may be necessary when a new cover is installed. 7 - 26 Genie S-80 & Genie S-85 Part No. 52270...
Oil pressure will be indicated then remove the flex plate from the flywheel. when the engine is running. Component damage hazard. Do not crank the engine with the low oil pressure light on. Part No. 52270 Genie S-80 & Genie S-85 7 - 27...
3 Loosen the fastener on the actuator arm. Rotate the actuator arm until it is at a 110 degree angle to the linkage rod. Then tighten the actuator arm fastener. 7 - 28 Genie S-80 & Genie S-85 Part No. 52270...
The choke butterfly may be adjusted to a fully closed (rich) position for colder climates and the poppet valve will provide a flow path during LPG fueled operation. rich lean Part No. 52270 Genie S-80 & Genie S-85 7 - 29...
6 Carefully pull the pump away from the engine and secure it from moving. 7 Remove the flex plate mounting fasteners, then remove the flex plate from the fly wheel. 7 - 30 Genie S-80 & Genie S-85 Part No. 52270...
Oil pressure will be indicated when the engine is running. Component damage hazard. Do not crank the engine with the low oil pressure light on. Part No. 52270 Genie S-80 & Genie S-85 7 - 31...
2 Apply mild suction to the vacuum port. Result: The switch should close and show full continuity (zero W). Component damage hazard. Do not short the vacuum switch terminals to ground. 7 - 32 Genie S-80 & Genie S-85 Part No. 52270...
4 Use the small narrow flat blade screwdriver to gently pry up on the tab of the component and remove it. Part No. 52270 Genie S-80 & Genie S-85 7 - 33...
2 small posts 12 to 16W solenoid activate coil terminal (small post) 2 large posts no continuity (infinite W) Any small post to no continuity (infinite W) any large post 7 - 34 Genie S-80 & Genie S-85 Part No. 52270...
1 Disconnect the electrical connection at the the oil pressure to dissipate electronic displacement controller (EDC) gradually. Do not allow oil to located on the drive pump. squirt or spray. Part No. 52270 Genie S-80 & Genie S-85 7 - 35...
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Check for hydraulic leaks. Component damage hazard. Be sure to open the two hydraulic tank valves and prime the pump after installing the pump. 7 - 36 Genie S-80 & Genie S-85 Part No. 52270...
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Service Manual - Second Edition Section 7 - Repair Procedures This page intentionally left blank. Part No. 52270 Genie S-80 & Genie S-85 7 - 37...
Boom down relief valve specifications specified. Pressure 2100 psi 6 Repeat steps 2 through 5 and recheck relief 145 bar valve pressure. System relief valve specifications Pressure 2900 psi 200 bar 7 - 42 Genie S-80 & Genie S-85 Part No. 52270...
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Collision hazard. Impact with moving boom components may cause death or serious injury. Use extreme caution when overriding a machine function. Identify the direction of machine movement before overriding a valve. Part No. 52270 Genie S-80 & Genie S-85 7 - 43...
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(schematic items P, R and U) 3 position 4 way directional valve, 10V 3.2W (schematic items A, B and C) Normally open poppet valve 6.4W (schematic item G, V, X, DD and EE) 7 - 44 Genie S-80 & Genie S-85 Part No. 52270...
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2 Connect the leads from an ohmmeter to the valve coil terminals. Valve coil specifications 3 position 4 way solenoid valve 5.7W (schematic item VV) 7 - 50 Genie S-80 & Genie S-85 Part No. 52270...
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Service Manual - Second Edition Section 7 - Repair Procedures This page intentionally left blank. Part No. 52270 Genie S-80 & Genie S-85 7 - 51...
6 Restart the engine. Drive the machine in either direction and recheck the valve pressure. 7 Turn the engine off, then remove the pressure gauge. Charge Pressure Relief valve specifications Pressure 250 psi 17.2 bar 7 - 54 Genie S-80 & Genie S-85 Part No. 52270...
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Service Manual - Second Edition Section 7 - Repair Procedures MANIFOLDS This page intentionally left blank. Part No. 52270 Genie S-80 & Genie S-85 7 - 55...
6 Restart the engine. Drive the machine in either direction and recheck the valve pressure. 7 Turn the engine off, then remove the pressure gauge. Charge Pressure Relief valve specifications Pressure 250 psi 17.2 bar 7 - 58 Genie S-80 & Genie S-85 Part No. 52270...
Clean the fuel tank and inspect for rust and corrosion before installing. Part No. 52270 Genie S-80 & Genie S-85 7 - 59...
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55 gallons Place one lifting strap at each end of the tank capacity (including tank) 208 liters and attach the lifting straps to an overhead crane. Hydraulic fluid Dexron equivalent 7 - 60 Genie S-80 & Genie S-85 Part No. 52270...
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4 Connect the wiring and start the engine from circuits may cause death or the ground controls. Check for hydraulic leaks. serious injury. Remove all rings, watches and other jewelry. Part No. 52270 Genie S-80 & Genie S-85 7 - 61...
Fitting Torque Specifications. 1 Secure the turntable from rotating with the turntable rotation lock pin. Unlocked position motor/brake mounting bolts motor brake torque hub mounting bolts torque hub plug Locked position 7 - 62 Genie S-80 & Genie S-85 Part No. 52270...
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3 Remove the torque hub mounting bolts, and then use a lifting device to remove the torque hub from the machine. Part No. 52270 Genie S-80 & Genie S-85 7 - 63...
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3 Loosen the lock nut on the adjustment bolt. 4 Turn the adjustment bolt clockwise until it contacts the pivot plate. 5 Turn the adjustment bolt turn counterclockwise. Then tighten the lock nut on the adjustment bolt. 7 - 64 Genie S-80 & Genie S-85 Part No. 52270...
7 Place the hub on a flat surface and gently pry 5 Remove the lug nuts. Then remove the tire the bearing seal out of the hub. Remove the and wheel assembly. rear bearing. Part No. 52270 Genie S-80 & Genie S-85 7 - 65...
3 Remove the pin retaining fasteners from the steer cylinder pivot pins. Then remove the pivot pin from each end of the steering cylinder. 4 Remove the steering cylinder from the machine. 7 - 66 Genie S-80 & Genie S-85 Part No. 52270...
If further adjustment is needed, repeat stowed position. steps 3 through 8. 1 Straighten the steer wheels. Toe-in specification 0 ± inch (6.35 mm) Part No. 52270 Genie S-80 & Genie S-85 7 - 67...
How to Remove the Tie Rod Cylinder. How to Perform the Toe-in Adjustment This procedure is the same as the 2WD procedure. See Repair Procedure 13-3, How to Perform the Toe-in Adjustment. Part No. 52270 Genie S-80 & Genie S-85 7 - 69...
7 Remove the pin retaining fasteners from the rod-end pivot pin of the steer cylinder and the tie rod cylinder. Remove the pins. 8 Remove the steer cylinder mounting lug from the inner axle. 7 - 70 Genie S-80 & Genie S-85 Part No. 52270...
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4 Support the axle extension cylinder with a lifting burn skin. Loosen hydraulic device. connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Part No. 52270 Genie S-80 & Genie S-85 7 - 71...
5 Remove the wheel lug nuts, then the tire and or spray. wheel assembly. 6 Place a second lifting jack under the torque hub for support and secure the torque hub to the lifting jack. Part No. 52270 Genie S-80 & Genie S-85 7 - 73...
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Genie North America 18340 NE 76th Street P.O. Box 97030 Redmond, Washington 98073-9730 Distributed By: Genie Europe Brunel Drive Newark Nottinghamshire NG24 2EG England...
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