Genie Industries Z-30/20 Service Manual
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Genie Industries Z-30/20 Service Manual

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Technical
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Service
Manual
Third Edition, First Printing
Part No. 43063

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Summary of Contents for Genie Industries Z-30/20

  • Page 1 Technical Publications ® Service Manual Third Edition, First Printing Part No. 43063...
  • Page 2 First Printing December, 1997 "Genie" and "Z" are a registered trademark Readers are encouraged to notify Genie of errors of Genie Industries in the U.S.A. and many other and send in suggestions for improvement. All countries communications will be carefully considered for Printed on recycled paper future printings of this and other manuals.
  • Page 3 Service Manual - Third Edition Safety Rules Danger Failure to obey the instructions and safety rules in this manual and the appropriate Genie Z-30/20 Operator’s Manual will result in death or serious injury. Many of the hazards identified in the operator’s manual are also safety hazards...
  • Page 4 Be sure to properly dispose of old oil or such as moving parts, free swinging or other fluids. Use an approved container. unsecured components when lifting or Please be environmentally safe . placing loads. Always wear approved steel-toed shoes. Genie Z-30/20 Part No. 43063...

  • Page 5: Table Of Contents

    Test the Platform and Ground Controls ............4 - 4 Test the Platform Rotation ................4 - 4 Test the Tilt Sensor ..................4 - 5 Test the Manual Controls ................4 - 5 A-10 Test the Limit Switches ................... 4 - 6 Part No. 43063 Genie Z-30/20...
  • Page 6 Grease the Turntable Rotation Bearing and Worm Drive Gear ....4 - 17 Replace the Torque Hub Oil ................. 4 - 17 Replace the Hydraulic Filter ................4 - 18 Test or Replace the Hydraulic Oil ..............4 - 19 Genie Z-30/20 Part No. 43063...
  • Page 7 Drive Reverse Function Inoperative .............. 5 - 56 Machine Will Not Drive At Full Speed ............5 - 57 Machine Drives At Full Speed With Platform Raised ........5 - 58 Remote Brake Release Inoperative .............. 5 - 59 Part No. 43063 Genie Z-30/20...
  • Page 8 Ground Control Panel Legend .................. 6 - 4 Power Panel Legend ....................6 - 5 Platform Control Panel Legend ................6 - 6 Hydraulic Symbols Legend ..................6 - 7 Hydraulic Schematic ....................6 - 8 Genie Z-30/20 Part No. 43063 viii...
  • Page 9 Secondary Boom Lift Cylinder ..............7 - 20 Ground Controls Toggle Switches, See 1-3, Toggle Switches ........... 7 - 6 Control Relays ....................7 - 21 Hydraulic Pumps Main Function Pump ..................7 - 22 Part No. 43063 Genie Z-30/20...
  • Page 10 Yoke and Hub ....................7 - 37 Steering Cylinder ..................7 - 38 Tie Rod ......................7 - 38 Non-steering Axle Components 10-1 Drive Motor ....................7 - 39 10-2 Torque Hub ....................7 - 39 Genie Z-30/20 Part No. 43063...

  • Page 11: Specifications

    Hydraulic system capacity 4 gallons 15.1 liters Turntable rotation 359° (including tank) Platform rotation 130° Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice. Part No. 43063 Genie Z-30/20 2 - 1...

  • Page 12: Performance Specifications

    23 to 25 seconds Secondary boom down 25 to 27 seconds Turntable rotate - 180° 10 to 12 seconds Platform level up 5 to 7 seconds Platform level down 8 to 10 seconds 2 - 2 Genie Z-30/20 Part No. 43063...

  • Page 13: Bolt Torque Specifications

    Torque specifications for lubricated bolts are 25% less than dry torque specifications for each bolt size. These bolt torque specifications are for general use only. Specification may vary depending on application of bolt. Part No. 43063 Genie Z-30/20 2 - 3...
  • Page 14 Section 2 - Specifications Service Manual - Third Edition This page intentionally left blank. 2 - 4 Genie Z-30/20 Part No. 43063...

  • Page 15: Scheduled Maintenance Inspections

    Maintenance Inspection Report The maintenance inspection report contains checklists for each type of scheduled inspection. Make copies of the Maintenance Inspection Report to use for each inspection. Store completed forms for three years. Part No. 43063 Genie Z-30/20 3 - 1...
  • Page 16 Perform 30 Day Service Table B Check the Batteries Inspect the Electrical Wiring Inspect the Tires and Wheels (including lug nut torque) Confirm the Proper Brake Configuration Check the Oil Level in the Torque Hubs 3 - 2 Genie Z-30/20 Part No. 43063...
  • Page 17 B-14 Test the Alarm Package - Optional Equipment B-15 Perform Hydraulic Oil Analysis See D-1 Test or Replace the Hydraulic Oil B-16 Test the Turntable Rotation Stop B-17 Check the Electrical Contactors Part No. 43063 Genie Z-30/20 3 - 3...
  • Page 18 Check the Turntable Rotation Bearing Bolts Check the Free-wheel Configuration Grease the Turntable Rotation Bearing and Worm Drive Gear Replace the Torque Hub Oil Replace the Hydraulic Filter Table D Test or Replace the Hydraulic Oil 3 - 4 Genie Z-30/20 Part No. 43063...

  • Page 19: Maintenance Inspection Report

    “R” box. B-14 Alarm package Legend B-15 Hydraulic oil analysis Y = yes, acceptable N = no, remove from service B-16 Turntable stop R = repaired B-17 Electrical contactors Comments Part No. 43063 Genie Z-30/20 3 - 5...
  • Page 20 Section 3 - Scheduled Maintenance Inspections Service Manual - Third Edition Warm Cold Dealer Tools are New parts engine engine service required required required required suggested This page intentionally left blank. 3 - 6 Genie Z-30/20 Part No. 43063...

  • Page 21: Scheduled Maintenance Procedures

    · Machine parked on a flat level surface · Boom in the stowed position · Turntable rotated with the boom between the non-steering wheels · Key switch in the position with the key removed · Wheels chocked Part No. 43063 Genie Z-30/20 4 - 1...

  • Page 22: Inspect The Operator's And Safety Manuals

    1 Check to be sure the storage container is present and in good condition. 1 Refer to the Decals section in the appropriate Genie Z-30/20 Operator’s Manual and use the 2 Check to make sure that the operator’s, decal list and illustrations to determine that all responsibilities and safety manuals are present decals and placards are in place.

  • Page 23: Inspect For Damage, Loose Or Missing Parts

    · Ground area under the machine checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems. 1 Be sure that the boom is in the stowed position. Part No. 43063 Genie Z-30/20 4 - 3...

  • Page 24: Test The Platform And Ground Controls

    5 Turn the key switch to platform control and lift binding. the red Emergency Stop switch cover and move the toggle switch to the position. Pull out the Emergency Stop Button to the position at the platform controls. 4 - 4 Genie Z-30/20 Part No. 43063...

  • Page 25: Test The Tilt Sensor

    3 Push and hold the T-handle against the valve spool, operate the hand pump. Result: Boom function should operate. 4 Repeat steps 2 and 3 to test each boom function. Manual controls will not operate the drive function. Part No. 43063 Genie Z-30/20 4 - 5...
  • Page 26 A distinct click should be felt and heard. 5 Turn the key switch to ground control and lift the red Emergency Stop switch cover and move the toggle switch to the position. 4 - 6 Genie Z-30/20 Part No. 43063...

  • Page 27: Perform 30 Day Service

    1 Perform the following maintenance procedures: · B-3 Inspect Tires and Wheels · C-2 Check the Turnable Rotation Bearing Bolts · C-6 Replace the Hydraulic Filter Part No. 43063 Genie Z-30/20 4 - 7...

  • Page 28: Check The Batteries

    6 Inspect the following areas for burnt, chafed, corroded, pinched and loose wires: · Mid-pivot to cable track · Cable track on the primary boom · Primary boom to platform cable harness · Inside of the platform control box 4 - 8 Genie Z-30/20 Part No. 43063...

  • Page 29: Inspect The Tires And Wheels (Including Lug Nut Torque)

    1 Check each torque hub disconnect cap to be Capacity 17 fluid ounces sure it is in the engaged position. 0.5 liters brake disengage position Type: SAE 90 multipurpose hypoid gear oil - API service classification GL5 brake engage position Part No. 43063 Genie Z-30/20 4 - 9...

  • Page 30: Test The Key Switch

    6 Attempt to activate any function at the platform controls. Result: No machine functions should operate. The ground Emergency Stop Switch will stop all machine operation, even if the key switch is switched to platform control. 4 - 10 Genie Z-30/20 Part No. 43063...

  • Page 31: Test The Ground Control Override

    Pull out the Emergency Stop Button to the position at the platform controls. 2 Activate the function enable switch and lower the boom to the stowed position. Part No. 43063 Genie Z-30/20 4 - 11...

  • Page 32: Test The Foot Switch

    Select a test area that is firm, level and free of obstructions. level and free of obstructions. 1 Create start and finish lines by marking two lines on the ground 40 feet (12.2 m) apart. 4 - 12 Genie Z-30/20 Part No. 43063...

  • Page 33: Test The Alarm Package - Optional Equipment

    Move the secondary boom switch to the position, DOWN hold for a moment and then release it. Result: The descent alarm should sound when each control switch is held down. Part No. 43063 Genie Z-30/20 4 - 13...

  • Page 34: Perform Hydraulic Oil Analysis

    3 Rotate the turntable to the right full circle as far as it will go. Result: Movement should stop when the primary boom reaches mid-point between the steer tires. 4 - 14 Genie Z-30/20 Part No. 43063...

  • Page 35: Check The Primary Boom Wear Pads

    4 Disconnect the battery packs from the machine. 5 Remove the mounting fasteners from both battery packs. Use a lifting device to remove the battery packs from the machine. Part No. 43063 Genie Z-30/20 4 - 15...
  • Page 36 12 Lower the counterweight and then remove the counterweight from the machine. Crushing hazard. The counterweight may become unbalanced and fall if it is not properly supported. 4 - 16 Genie Z-30/20 Part No. 43063...

  • Page 37: Check The Free-Wheel Configuration

    Carefully remove the jack stands, lower the machine and remove the jack. Collision hazard. Failure to re-engage the torque hubs may cause death or serious injury and property damage. Part No. 43063 Genie Z-30/20 4 - 17...

  • Page 38: Replace The Torque Hub Oil

    Return oil filter - Genie part number 44788 Oil capacity per hub 17 fluid ounces 0.5 liters Type: SAE 90 multipurpose hypoid gear oil - API service classification GL5 4 - 18 Genie Z-30/20 Part No. 43063...

  • Page 39: Test Or Replace The Hydraulic Oil

    6 Remove the suction strainer and clean it using a mild solvent. 7 Install the suction strainer. 8 Install the reservoir onto the power unit. 9 Install the reservoir drain plug using a thread sealant. Part No. 43063 Genie Z-30/20 4 - 19...
  • Page 40 Service Manual - Third Edition Section 4 - Scheduled Maintenance Procedures This page intentionally left blank. 4 - 20 Genie Z-30/20 Part No. 43063...

  • Page 41: Troubleshooting Flow Charts

    Troubleshooting Flow Charts Before Troubleshooting: Read, understand and obey the safety rules and operating instructions printed in the Genie Z-30/20 Operator’s Manual. Be sure that all necessary tools and test equipment are available and ready for use. Observe and Obey: Read each appropiate flow chart thoroughly.
  • Page 42 When a function will not operate with the same speed or power as a machine in good working condition, refer to the flow chart which most closely describes the problem. 5 - 2 Genie Z-30/20 Part No. 43063...

  • Page 43: All Functions Will Not Operate

    É% $&` "` AxusÆ’…‚qwuÆqÆ…‘†‘ Vu†‚qsuÆ#"9Æv‘‰u ‰ytuÆ…vÆ#"9Æv‘‰uÆÉ% $&` AxusÆ’…‚qwuÆqÆy„†‘ Vu†qyˆÆ…†u„Æy„Æ“yˆu "` ‰ytuÆ…vÆCƒuˆwu„s•ÆW…† syˆs‘yÆvˆ…ƒÆ#"9Æv‘‰uÆÉ% ‰“ysxÆT# …ÆX$Ɛ…ÆX#$Ɛ… Cƒuˆwu„s•ÆW…†Æ‰“ysx $&` AxusÆ’…‚qwuÆqÆ…‘†‘ "` ‰ytuÆ…vÆCƒuˆwu„s•ÆW…† Vu†‚qsuƐ…ww‚uƉ“ysx ‰“ysxÆT# $&` AxusÆ’…‚qwuÆqÆy„†‘ "` Vu†qyˆÆ…†u„Æy„ƈutÆ“yˆu ‰ytuÆ…vƁu•Æ‰“ysx vˆ…ƒÆCƒuˆwu„s•ÆW…† ‰“ysxƐ…Ɓu•Æ‰“ysx $&` A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 43063 Genie Z-30/20 5 - 3...
  • Page 44 $&` s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ X‘ˆ„Ɓu•Æ‰“ysxƐ… "` Vu†qyˆÆ…ˆÆˆu†‚qsuƁu• AxusÆsqƒÆ…„Ɓu• †‚qv…ˆƒÆs…„ˆ…‚Ɔ…‰yy…„ ‰“ysx ‰“ysx q„tÆsxusÆ…‘†‘Æ‰ytuÆ…v s…„qs w……t Vu†‚qsuÆs…„qsÆSV ˆuvuˆÆ…ÆT‚qv…ˆƒ A…„ˆ…‚‰ÆG„…†uˆqy’u AxqˆÆ(ÆSVÆs…„‰‘‚ $&` Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ ‚u‰‰ xq„ &0` AxusÆ’…‚qwuÆ…„Æy„†‘ Vu†qyˆÆ…†u„Æy„Æ&0` ‰ytuÆ…vÆ%""9Æv‘‰uÆÉ# ‰‘††‚•Æsqr‚u‰Æ†…‰yy’u q„tÆ„uwqy’uÆvˆ…ƒ rquˆ•Æ†qs‰ &0`Æ…ˆÆƒ…ˆu A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 4 Genie Z-30/20 Part No. 43063...
  • Page 45 CHART 1 )NKIQ \URZGMK UT U[ZV[Z < )UTZOT[KJ LXUS ZNK 8KVRGIK ' L[YK  YOJK UL ' L[YK  VXK\OU[Y VGMK :XU[HRKYNUUZ ROLZ GTJ JXO\K Y_YZKSY YKVGXGZKR_ 58 IUTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ Part No. 43063 Genie Z-30/20 5 - 5...

  • Page 46: Lift Pump Motor Will Not Operate

    †…‰yy’uÆsqr‚uÆ…„Æy„†‘ SVƈu†qyˆÆ…†u„Æy„ ‰ytuÆ…vÆA$ †…‰yy’uÆsqr‚uÆvˆ…ƒ rquˆ•Æ†qs‰Æ…Æ0"9 v‘‰uÆÉ$Ɛ…ÆA$ÆSV s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ &0` Wuˆ’ysuÆBu†qˆƒu„ 9sy’quÆv‘„sy…„Æu„qr‚u $&` w……t q„tƈuˆqsÆv‘„sy…„Æq„t AxusÆwˆ…‘„tÆ“yˆuÆ…„ Vu†‚qsuÆA$ sxusÆ’…‚qwuÆqÆ“x!ˆut “yˆuÆqÆA$ "` Vu†qyˆÆ…†u„Æy„Æwˆ…‘„t “yˆu $&` 9sy’quÆv‘„sy…„Æu„qr‚u Vu†qyˆÆ…†u„Æy„Æ“x!ˆut q„tƈuˆqsÆv‘„sy…„Æq„t “yˆuÆvˆ…ƒÆA'Ɛ…ÆA$ sxusÆ’…‚qwuÆqÆxu R S Ɛuˆƒy„q‚Æ…„ÆA' "` A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 6 Genie Z-30/20 Part No. 43063...
  • Page 47 ]OXK LXUS : ZU ) INKIQ \URZGMK ZU ZKXSOTGR : < :KYZ JOUJKY UT VXOTZKJ 8KVRGIK VXOTZKJ IOXI[OZ IOXI[OZ HUGXJ 9KK HUGXJ 58 IUTY[RZ -KTOK 8KVGOX YKIZOUT /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ MUUJ )UTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ Part No. 43063 Genie Z-30/20 5 - 7...

  • Page 48: All Functions Inoperative, Power Unit Starts And Runs

    All Functions ‚…“ AxusÆx•tˆq‘‚ysÆv‚‘yt Dy‚‚Æ“yxÆBu”ˆ…„ÆGG Inoperative, ‚u’u‚ u‡‘y’q‚u„Æx•tˆq‘‚ys v‚‘yt Power Unit Starts and Runs „…Æw……t AxusÆv…ˆÆqƆ…‰yy’u Vu†‚qsuƃ……ˆÆ…ˆÆ†‘ƒ† s…„„usy…„Æru“uu„ u‚usˆysƃ……ˆÆq„t †‘ƒ†Ær•Æˆuƒ…’y„w †‘ƒ†Ævˆ…ƒÆƃ……ˆÆr‘ ‚uq’uÆq‚‚Æx…‰u‰ s…„„usut Æ`y‰‘q‚‚• sxusÆs…„„usy…„ w……t „…Æw……t Xu‰Æx•tˆq‘‚ysƆ‘ƒ† Vu†‚qsuƆ‘ƒ† WuuÆVu†qyˆÆ‰usy…„ w……t A…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ 5 - 8 Genie Z-30/20 Part No. 43063...

  • Page 49: All Lift And Steer Functions Inoperative, Drive Function Operational

    Bu†qˆƒu„ †ˆu‰‰‘ˆu $"""ÆTWGÆ…ˆÆƒ…ˆu ayxƁu•Æ‰“ysxÆy„ v‘„sy…„ wˆ…‘„tƆ…‰yy…„Æq„t AxusÆxuÆv‘„sy…„ Vu†‚qsuƐxuƆ‘ƒ† y„…† r…xƃ‘‰xˆ……ƒ †‘ƒ† ÆWuuÆVu†qyˆ ‰“ysxu‰Æ†‘‚‚utÆ…‘Æ… ‰usy…„ xuÆ…„Ɔ…‰yy…„Æqsy’qu q„•Ær……ƒÆv‘„sy…„Æq„t w……t ƒq„‘q‚‚•Æqsy’quÆr……ƒ †ˆ…†…ˆy…„q‚Æ’q‚’uÆyuƒ Vu†‚qsuƆˆ…†…ˆy…„q‚ ’q‚’uÆyuƒÆVÆSV ˆu†‚qsuÆtyvvuˆu„yq‚ ‰u„‰y„wÆ’q‚’uÆyuƒÆU SVÆv‘„sy…„Æ…ˆ †ˆ…†…ˆy…„q‚ƃq„yv…‚t‰ s…‘‚tÆxq’uÆq„Æy„uˆ„q‚ tuvus ÆA…„‰‘‚ÆEu„yu Wuˆ’ysuÆBu†qˆƒu„ v‘„sy…„Æ…†uˆqu‰ A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 43063 Genie Z-30/20 5 - 9...
  • Page 50 “yˆu‰ "` „… AxusÆs…„y„‘y•Æ…„ Vu†qyˆÆ…†u„Æy„Ærˆ…“„ s…„y„‘y• rˆ…“„Æwˆ…‘„tÆ“yˆuÆ…„ wˆ…‘„tÆ“yˆuÆsyˆs‘yÆ… r……ƒÆ†ˆ…†…ˆy…„q‚Æ’q‚’u r……ƒÆ†ˆ…†…ˆy…„q‚Æ’q‚’u s…y‚ÆyuƒÆVƐ…ÆX&% s…y‚ÆyuƒÆVÆvˆ…ƒÆX&% v‘‚‚Æs…„y„‘y• ayxƁu•Æ‰“ysxÆy„ Vu†qyˆÆ…†u„Æy„Æ“x!ˆut wˆ…‘„tƆ…‰yy…„Æq„t $&` É(Æ“yˆuÆvˆ…ƒÆX(Ɛ…ÆX(& r…xƃ‘‰xˆ……ƒ …Ɛuˆƒy„q‚ÆÉ#&Æ…„ÆA& ‰“ysxu‰Æ†‘‚‚utÆ…‘Æ… ˆu‚q• xuÆ…„Ɔ…‰yy…„Æqsy’qu v‘„sy…„Æu„qr‚uÆq„tÆq„• r……ƒÆv‘„sy…„Æq„t sxusÆ’…‚qwuÆqÆX( "` A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 10 Genie Z-30/20 Part No. 43063...
  • Page 51 Service Manual - Third pEdition Section 5 - Troubleshooting Flow Charts CHART 4 Xu‰Æty…tu‰Æ…„Ɛxu Vu†‚qsuƐxuƆˆy„ut A…„y„‘utÆvˆ…ƒÆxu †ˆy„utÆsyˆs‘yÆr…qˆt syˆs‘yÆr…qˆt †ˆu’y…‘‰Æ†qwu w……t Xˆ…‘r‚u‰x……Æwˆ…‘„t q„tƆ‚qv…ˆƒÆs…„ˆ…‚ v‘„sy…„‰Æ‰u†uˆqu‚• ˆuvuˆÆ…Æsxqˆ‰Æ'Æq„tÆ( SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ Part No. 43063 Genie Z-30/20 5 - 11...

  • Page 52: Ground Controls Inoperative, Platform Controls Operate Normally

    Be sure the batteries "` q„tÆsxusÆ’…‚qwuÆqÆxu syˆs‘yÆvˆ…ƒÆv‘„sy…„ su„uˆÆuˆƒy„q‚Æ…vÆuqsx u„qr‚uƉ“ysxƐ…Æuqsx are fully charged. …ww‚uƉ“ysx …ww‚uƉ“ysxÆqÆxu wˆ…‘„tÆs…„ˆ…‚‰ $&` ayxƁu•Æ‰“ysxÆy„ Vu†qyˆÆ…†u„Æy„Æ“yˆu "` wˆ…‘„tƆ…‰yy…„Æq„t syˆs‘y‰Ævˆ…ƒÆ…ww‚u r…xÆCƒuˆwu„s•ÆW…† ‰“ysxu‰Ævˆ…ƒÆwˆ…‘„t ‰“ysxu‰Æ†‘‚‚utÆ…‘Æ… s…„ˆ…‚‰Æ…ÆX( xuÆ…„Ɔ…‰yy…„Æqsy’qu v‘„sy…„Æu„qr‚uÆq„tƐxu ˆuˆqsÆv‘„sy…„Æq„t sxusÆ’…‚qwuÆqÆX( $&` A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 12 Genie Z-30/20 Part No. 43063...
  • Page 53 $&` „… AxusÆs…„y„‘y•Ævˆ…ƒ Vu†qyˆÆ…†u„Æy„Ærˆ…“„ s…„y„‘y• xuÆrˆ…“„Æwˆ…‘„tÆ“yˆu wˆ…‘„tÆ“yˆuÆvˆ…ƒ qÆuˆƒy„q‚ÆÉ#%Æ…„ÆA& uˆƒy„q‚ÆÉ#%Æ…„ÆA&Ɛ… X&% s…„y„‘y• AxusÆ’…‚qwuÆ…„Ɛxu Vu†qyˆÆ…†u„Æy„Ær‚‘Æ“yˆu "` r‚‘Æ“yˆuÆqÆuˆƒy„q‚ÆÉ1 vˆ…ƒÆuˆƒy„q‚ÆÉ1Æ…„ÆA& …„ÆA& …Ærq‰uÆs…„qsÆ…v u•‰“ysx $&` 9sy’quÆv‘„sy…„Æu„qr‚u Vu†‚qsuÆA&Æ…ˆÆ‰…su "` q„tƐxuƈuˆqsÆv‘„sy…„ SVƈu†qyˆÆ…†u„Æy„Ær‚‘ q„tÆsxusÆ’…‚qwuÆ…„ “yˆuÆvˆ…ƒÆuˆƒy„q‚ÆÉ'Ɛ… X'$ÆSVƈu†‚qsuÆty…tu vˆ…ƒÆX'$Ɛ…ÆX'# $&` A…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ Part No. 43063 Genie Z-30/20 5 - 13...

  • Page 54: Platform Controls Inoperative, Ground Controls Operate Normally

    ˆut!r‚Æ“yˆu‰Ævˆ…ƒÆX#& X#$% …ÆX#$% $&` AxusÆ’…‚qwuÆ…„Ɛxu Vu†qyˆÆ…†u„Æy„ƈutÆ“yˆu ˆutÆ“yˆuÆqÆxu "` vˆ…ƒÆX#$%Ɛ…Ɛxu Cƒuˆwu„s•ÆW…†ÆW“ysx Cƒuˆwu„s•ÆW…†ÆW“ysx qÆxuƆ‚qv…ˆƒÆs…„ˆ…‚‰ qÆxuƆ‚qv…ˆƒÆs…„ˆ…‚‰ $&` ayxƁu•Æ‰“ysxÆy„ Vu†qyˆÆ…†u„Æy„Æ“xÆ“yˆu †‚qv…ˆƒÆ†…‰yy…„Æq„t vˆ…ƒÆxuÆ…‘†‘Æ‰ytuÆ…v r…xÆCƒuˆwu„s•ÆW…† "` xuÆs…„qsÆqÆxu ‰“ysxu‰Æ†‘‚‚utÆ…‘Æ… †‚qv…ˆƒÆs…„ˆ…‚‰ xuÆ…„Ɔ…‰yy…„Æt…Æ„… Cƒuˆwu„s•ÆW…†ÆW“ysx qsy’quƐxuÆv……Æ‰“ysx …ƐxuÆv……‰“ysx sxusÆ’…‚qwuÆqÆxuÆ“x “yˆuÆqÆxuÆv……‰“ysx $&` A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 14 Genie Z-30/20 Part No. 43063...
  • Page 55 "` “yˆuÆ…„ƐxuÆ‚yv vˆ…ƒÆuˆƒy„q‚ÆÉ#Æ…„ÆA% †ˆ…†…ˆy…„q‚Æs…„ˆ…‚‚uˆ …ƈutÆ“yˆuÆqÆxuÆ‚yv †ˆ…†…ˆy…„q‚Æs…„ˆ…‚‚uˆ $&` ‚u‰‰ ayxƁu•Æ‰“ysxÆy„ xq„ †‚qv…ˆƒÆ†…‰yy…„Æq„t 9t€‘‰Ær……ƒÆv‘„sy…„ " )9 r…xÆCƒuˆwu„s•ÆW…† ‰†uutÆs…„ˆ…‚‚uˆÆ ÆWuu ‰“ysxu‰Æ†‘‚‚utÆ…‘Æ… Vu†qyˆÆWusy…„ xuÆ…„Ɔ…‰yy…„Æq„tƐxu ‚yvÆ†ˆ…†…ˆy…„q‚ s…„ˆ…‚‚uˆÆ‘ˆ„utƐ…ÆÈ1È qsy’quƐxuÆv……Æ‰“ysx q„tÆsxusÆqƒ†uˆqwuÆ…„ xuÆr‚!ˆutÆ“yˆuÆ…„Ɛxu ‚yvÆ†ˆ…†…ˆy…„q‚ s…„ˆ…‚‚uˆ " )Ɛ…Æ" )'9 A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 43063 Genie Z-30/20 5 - 15...
  • Page 56 Service Manual - Third Edition Section 5 - Troubleshooting Flow Charts CHART 6 ayxƁu•Æ‰“ysxÆy„ Vu†qyˆÆ…†u„Æy„Ær‚!ˆut "` A…„y„‘utÆvˆ…ƒÆxu †‚qv…ˆƒÆ†…‰yy…„Æq„t “yˆuÆ“yxÆty…tuÆvˆ…ƒ †ˆu’y…‘‰Æ†qwu r…xÆCƒuˆwu„s•ÆW…† X#$(Ɛ…ÆX'# ‰“ysxu‰Æ†‘‚‚utÆ…‘Æ… xuÆ…„Ɔ…‰yy…„Æq„tƐxu ‚yvÆ†ˆ…†…ˆy…„q‚ s…„ˆ…‚‚uˆÆ‘ˆ„utƐ…ÆÈ1È qsy’quƐxuÆv……Æ‰“ysx q„tÆsxusÆ’…‚qwuÆq $&` A…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ 5 - 16 Genie Z-30/20 Part No. 43063...

  • Page 57: Primary Boom Up Function Inoperative

    9sy’quÆv‘„sy…„Æu„qr‚u "` Vu†‚qsuƆˆy„utÆsyˆs‘y q„tƆˆyƒqˆ•Ær……ƒ r…qˆt …ww‚uƉ“ysxÆXW#$Æ…„ wˆ…‘„tÆs…„ˆ…‚Ɔq„u‚Æy„ ‘†Ætyˆusy…„Æq„tÆsxus ’…‚qwuÆqÆX&( $"`Æ…ˆÆƒ…ˆu 9sy’quÆv‘„sy…„Æu„qr‚u "` Vu†‚qsuƆˆy„utÆsyˆs‘y q„tƆˆyƒqˆ•Ær……ƒ r…qˆt …ww‚uƉ“ysxÆXW#$Æ…„ wˆ…‘„tÆs…„ˆ…‚Ɔq„u‚Æy„ ‘†Ætyˆusy…„Æq„tÆsxus ’…‚qwuÆqÆX( $"`Æ…ˆÆƒ…ˆu „… AxusÆs…„y„‘y•Ævˆ…ƒ Vu†qyˆÆ…†u„Æy„Ærˆ…“„ s…„y„‘y• rˆ…“„Æwˆ…‘„tÆ“yˆuÆq wˆ…‘„tÆ“yˆuÆsyˆs‘yÆ… xuƆˆyƒqˆ•Ær……ƒÆ‘† X&0 tyˆusy…„q‚Æ’q‚’uÆs…y‚ s…„y„‘y• A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 43063 Genie Z-30/20 5 - 17...
  • Page 58 FÆSVÆs…„‰‘‚ÆEu„yu „…Æ…†uˆqu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ G„‰q‚‚ÆqÆ"Ɛ…Æ%"""ÆTWG AxusÆv…ˆÆƒusxq„ysq‚ †ˆu‰‰‘ˆuÆwq‘wuÆqÆxu ˆu‰ˆysy…„‰Æuu†y„w ‡‘ysÆty‰s…„„us †ˆyƒqˆ•Ær……ƒÆvˆ…ƒ (""ÆTWG s…‘†‚y„wÆ…„ƐxuÆr……ƒ ƒ…’y„wÆSVƈu†qyˆ v‘„sy…„ƃq„yv…‚tÆq„t s•‚y„tuˆÆ…ˆÆs•‚y„tuˆ qsy’quÆv‘„sy…„Æu„qr‚u s…‘„uˆrq‚q„suÆ’q‚’u q„tƐxuƆˆyƒqˆ•Ær……ƒ SVÆs…„‰‘‚ÆEu„yu ‘†Æv‘„sy…„ G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ ‚u‰‰Æxq„Æ(""ÆTWG Vu†qyˆÆs•‚y„tuˆÆ…ˆ s•‚y„tuˆÆs…‘„uˆrq‚q„su ’q‚’uÆSVÆr……ƒÆv‘„sy…„ ƒq„yv…‚tÆs…‘‚tÆxq’uÆq„ y„uˆ„q‚ÆtuvusÆs…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 18 Genie Z-30/20 Part No. 43063...

  • Page 59: Primary Boom Down Function Inoperative

    9sy’quÆv‘„sy…„Æu„qr‚u "` Vu†‚qsuƆˆy„utÆsyˆs‘y q„tƆˆyƒqˆ•Ær……ƒ r…qˆt …ww‚uƉ“ysxÆXW#$Æ…„ wˆ…‘„tÆs…„ˆ…‚Ɔq„u‚Æy„ t…“„Ætyˆusy…„Æq„t sxusÆ’…‚qwuÆqÆX&) $"`Æ…ˆÆƒ…ˆu 9sy’quÆv‘„sy…„Æu„qr‚u "` Vu†‚qsuƆˆy„utÆsyˆs‘y q„tƆˆyƒqˆ•Ær……ƒ r…qˆt …ww‚uƉ“ysxÆXW#$Æ…„ wˆ…‘„tÆs…„ˆ…‚Ɔq„u‚Æy„ t…“„Ætyˆusy…„Æq„t sxusÆ’…‚qwuÆqÆX( $"`Æ…ˆÆƒ…ˆu „… AxusÆs…„y„‘y•Ævˆ…ƒ Vu†qyˆÆ…†u„Æy„Ærˆ…“„ s…„y„‘y• rˆ…“„Æwˆ…‘„tÆ“yˆuÆq wˆ…‘„tÆ“yˆuÆsyˆs‘yÆ… xuƆˆyƒqˆ•Ær……ƒÆt…“„ X&0 tyˆusy…„q‚Æ’q‚’uÆs…y‚ s…„y„‘y• A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 43063 Genie Z-30/20 5 - 19...
  • Page 60 FÆSVÆs…„‰‘‚ÆEu„yu „…Æ…†uˆqu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ G„‰q‚‚ÆqÆ"Ɛ…Æ%"""ÆTWG AxusÆv…ˆÆƒusxq„ysq‚ †ˆu‰‰‘ˆuÆwq‘wuÆqÆxu ˆu‰ˆysy…„‰Æuu†y„w #$'" ‡‘ysÆty‰s…„„us †ˆyƒqˆ•Ær……ƒÆvˆ…ƒ s…‘†‚y„wÆ…„ƐxuÆr……ƒ ƒ…’y„wÆSVƈu†qyˆ v‘„sy…„ƃq„yv…‚tÆq„t s•‚y„tuˆÆ…ˆÆs•‚y„tuˆ qsy’quÆv‘„sy…„Æu„qr‚u s…‘„uˆrq‚q„suÆ’q‚’u q„tƐxuƆˆyƒqˆ•Ær……ƒ SVÆs…„‰‘‚ÆEu„yu t…“„Æv‘„sy…„ G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ ‚u‰‰Æxq„Æ#$'"ÆTWG Vu†qyˆÆs•‚y„tuˆÆ…ˆ s•‚y„tuˆÆs…‘„uˆrq‚q„su ’q‚’uÆSVÆr……ƒÆv‘„sy…„ ƒq„yv…‚tÆs…‘‚tÆxq’uÆq„ y„uˆ„q‚ÆtuvusÆs…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 20 Genie Z-30/20 Part No. 43063...

  • Page 61: Secondary Boom Up Function Inoperative

    9sy’quÆv‘„sy…„Æu„qr‚u "` Vu†‚qsuƆˆy„utÆsyˆs‘y q„tƉus…„tqˆ•Ær……ƒ r…qˆt …ww‚uƉ“ysxÆXW#%Æ…„ wˆ…‘„tÆs…„ˆ…‚Ɔq„u‚Æy„ ‘†Ætyˆusy…„Æq„tÆsxus ’…‚qwuÆqÆX&& $"`Æ…ˆÆƒ…ˆu 9sy’quÆv‘„sy…„Æu„qr‚u "` Vu†‚qsuƆˆy„utÆsyˆs‘y q„tƉus…„tqˆ•Ær……ƒ r…qˆt …ww‚uƉ“ysxÆXW#%Æ…„ wˆ…‘„tÆs…„ˆ…‚Ɔq„u‚Æy„ ‘†Ætyˆusy…„Æq„tÆsxus ’…‚qwuÆqÆX( $"`Æ…ˆÆƒ…ˆu „… AxusÆs…„y„‘y•Ævˆ…ƒ Vu†qyˆÆ…†u„Æy„Ærˆ…“„ s…„y„‘y• rˆ…“„Æwˆ…‘„tÆ“yˆuÆq wˆ…‘„tÆ“yˆuÆsyˆs‘yÆ… xuƉus…„tqˆ•Ær……ƒÆ‘† X&0 tyˆusy…„q‚Æ’q‚’uÆs…y‚ s…„y„‘y• A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 43063 Genie Z-30/20 5 - 21...
  • Page 62 SVÆs…„‰‘‚ÆEu„yu „…Æ…†uˆqu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ G„‰q‚‚ÆqÆ"Ɛ…Æ%"""ÆTWG AxusÆv…ˆÆƒusxq„ysq‚ †ˆu‰‰‘ˆuÆwq‘wuÆqÆxu ˆu‰ˆysy…„‰Æuu†y„w ‡‘ysÆty‰s…„„us ‰us…„tqˆ•Ær……ƒÆvˆ…ƒ (""ÆTWG s…‘†‚y„wÆ…„ƐxuÆr……ƒ ƒ…’y„wÆSVƈu†qyˆ v‘„sy…„ƃq„yv…‚tÆq„t s•‚y„tuˆÆ…ˆÆs•‚y„tuˆ qsy’quÆv‘„sy…„Æu„qr‚u s…‘„uˆrq‚q„suÆ’q‚’u q„tƐxuƉus…„tqˆ• SVÆs…„‰‘‚ÆEu„yu r……ƒÆ‘†Æv‘„sy…„ G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ ‚u‰‰Æxq„Æ(""ÆTWG Vu†qyˆÆs•‚y„tuˆÆ…ˆ s•‚y„tuˆÆs…‘„uˆrq‚q„su ’q‚’uÆSVÆr……ƒÆv‘„sy…„ ƒq„yv…‚tÆs…‘‚tÆxq’uÆq„ y„uˆ„q‚ÆtuvusÆs…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 22 Genie Z-30/20 Part No. 43063...

  • Page 63: Secondary Boom Down Function Inoperative

    "` Vu†‚qsuƆˆy„utÆsyˆs‘y q„tƉus…„tqˆ•Ær……ƒ r…qˆt …ww‚uƉ“ysxÆXW#%Æ…„ wˆ…‘„tÆs…„ˆ…‚Ɔq„u‚Æy„ t…“„Ætyˆusy…„Æq„t sxusÆ’…‚qwuÆqÆX&' $"`Æ…ˆÆƒ…ˆu 9sy’quÆv‘„sy…„Æu„qr‚u "` Vu†‚qsuƆˆy„utÆsyˆs‘y q„tƉus…„tqˆ•Ær……ƒ r…qˆt …ww‚uƉ“ysxÆXW#%Æ…„ wˆ…‘„tÆs…„ˆ…‚Ɔq„u‚Æy„ t…“„Ætyˆusy…„Æq„t sxusÆ’…‚qwuÆqÆX( $"`Æ…ˆÆƒ…ˆu „… AxusÆs…„y„‘y•Ævˆ…ƒ Vu†qyˆÆ…†u„Æy„Ærˆ…“„ s…„y„‘y• rˆ…“„Æwˆ…‘„tÆ“yˆuÆq wˆ…‘„tÆ“yˆuÆsyˆs‘yÆ… xuƉus…„tqˆ•Ær……ƒ X&0 t…“„Ætyˆusy…„q‚Æ’q‚’u s…y‚ s…„y„‘y• A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 43063 Genie Z-30/20 5 - 23...
  • Page 64 SVÆs…„‰‘‚ÆEu„yu „…Æ…†uˆqu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ G„‰q‚‚ÆqÆ"Ɛ…Æ%"""ÆTWG AxusÆv…ˆÆƒusxq„ysq‚ †ˆu‰‰‘ˆuÆwq‘wuÆqÆxu ˆu‰ˆysy…„‰Æuu†y„w #""" ‡‘ysÆty‰s…„„us ‰us…„tqˆ•Ær……ƒÆvˆ…ƒ s…‘†‚y„wÆ…„ƐxuÆr……ƒ ƒ…’y„wÆSVƈu†qyˆ v‘„sy…„ƃq„yv…‚tÆq„t s•‚y„tuˆÆ…ˆÆs•‚y„tuˆ qsy’quÆv‘„sy…„Æu„qr‚u s…‘„uˆrq‚q„suÆ’q‚’u q„tƐxuƉus…„tqˆ• SVÆs…„‰‘‚ÆEu„yu r……ƒÆt…“„Æv‘„sy…„ G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ ‚u‰‰Æxq„Æ#"""ÆTWG Vu†qyˆÆs•‚y„tuˆÆ…ˆ s•‚y„tuˆÆs…‘„uˆrq‚q„su ’q‚’uÆSVÆr……ƒÆv‘„sy…„ ƒq„yv…‚tÆs…‘‚tÆxq’uÆq„ y„uˆ„q‚ÆtuvusÆs…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 24 Genie Z-30/20 Part No. 43063...

  • Page 65: Primary Boom Extend Function Inoperative

    XW&Ɛ…ÆX#"&Ɛ…ÆX$1 v……‰“ysxÆq„tƆˆyƒqˆ• r……ƒÆu”u„tƐ…ww‚u ‰“ysxÆXW&Æ…„Ɔ‚qv…ˆƒ s…„ˆ…‚Ɔq„u‚Æy„Æu”u„t tyˆusy…„Æq„tÆsxus ’…‚qwuÆ…„Ær‚Æ“yˆuÆq $"`Æ…ˆÆƒ…ˆu 9sy’quÆv‘„sy…„Æu„qr‚u "` Vu†‚qsuƆˆy„utÆsyˆs‘y q„tƆˆyƒqˆ•Ær……ƒ r…qˆt u”u„tƐ…ww‚uƉ“ysx XW#&Æ…„Æwˆ…‘„t s…„ˆ…‚Ɔq„u‚Æy„Æu”u„t tyˆusy…„Æq„tÆsxus ’…‚qwuÆqÆX&1 $"`Æ…ˆÆƒ…ˆu 9sy’quÆv‘„sy…„Æu„qr‚u "` Vu†‚qsuƆˆy„utÆsyˆs‘y q„tƆˆyƒqˆ•Ær……ƒ r…qˆt u”u„tƐ…ww‚uƉ“ysx XW#&Æ…„Æwˆ…‘„t s…„ˆ…‚Ɔq„u‚Æy„Æu”u„t tyˆusy…„Æq„tÆsxus ’…‚qwuÆqÆX( $"`Æ…ˆÆƒ…ˆu A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 43063 Genie Z-30/20 5 - 25...
  • Page 66 "Æ…ˆ y„vy„yu 9sy’quÆv‘„sy…„Æu„qr‚u By‰s…„„usÆ“yˆu‰Æ… Vu†‚qsuƆˆyƒqˆ•Ær……ƒ v‘„sy…„ …xƒ‰ q„tƆˆyƒqˆ•Ær……ƒ †ˆyƒqˆ•Ær……ƒÆu”u„t u”u„tÆtyˆusy…„q‚Æ’q‚’u …†uˆqu‰ u”u„tƐ…ww‚uƉ“ysx tyˆusy…„q‚Æ’q‚’uÆs…y‚ s…y‚ÆyuƒÆE XW#&Æ…„Æwˆ…‘„tƆq„u‚ yuƒÆEÆq„tƐu‰ y„Æu”u„tÆtyˆusy…„Æq„t ˆu‰y‰q„suÆ…vÆ’q‚’uÆs…y‚ ƒq„‘q‚‚•Æqsy’quÆ’q‚’u WuuÆVu†qyˆÆWusy…„ ‰†……‚Æ“yxÆqÆXxq„t‚u $"Ɛ…Æ$'Æ…xƒ‰ Vu†‚qsuÆtuvusy’u †ˆyƒqˆ•Ær……ƒÆu”u„t tyˆusy…„q‚Æ’q‚’uÆyuƒ EÆSVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ v‘„sy…„Æt…u‰ „…Æ…†uˆqu A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 26 Genie Z-30/20 Part No. 43063...
  • Page 67 Section 5 - Troubleshooting Flow Charts CHART 11 G„‰q‚‚ÆqÆ"Ɛ…Æ%"""ÆTWG AxusÆv…ˆÆƒusxq„ysq‚ A…„y„‘utÆvˆ…ƒÆxu †ˆu‰‰‘ˆuÆwq‘wuÆqÆxu ˆu‰ˆysy…„‰Æuu†y„w †ˆu’y…‘‰Æ†qwu ‡‘ysÆty‰s…„„us †ˆyƒqˆ•Ær……ƒÆvˆ…ƒ '""ÆTWG s…‘†‚y„wÆ…„ƐxuÆr……ƒ u”u„ty„wÆSVƈu†qyˆ v‘„sy…„ƃq„yv…‚tÆq„t s•‚y„tuˆÆ…ˆÆs•‚y„tuˆ qsy’quÆv‘„sy…„Æu„qr‚u s…‘„uˆrq‚q„suÆ’q‚’u q„tƐxuƆˆyƒqˆ•Ær……ƒ SVÆs…„‰‘‚ÆEu„yu u”u„tÆv‘„sy…„ G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ ‚u‰‰Æxq„Æ'""ÆTWG Vu†qyˆÆs•‚y„tuˆÆ…ˆ s•‚y„tuˆÆs…‘„uˆrq‚q„su ’q‚’uÆSVÆr……ƒÆv‘„sy…„ ƒq„yv…‚tÆs…‘‚tÆxq’uÆq„ y„uˆ„q‚ÆtuvusÆs…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ Part No. 43063 Genie Z-30/20 5 - 27...

  • Page 68: Primary Boom Retract Function Inoperative

    X%" r……ƒÆˆuˆqsÆ…ww‚u ‰“ysxÆXW&Æ…„Ɔ‚qv…ˆƒ s…„ˆ…‚Ɔq„u‚Æy„ƈuˆqs tyˆusy…„Æq„tÆsxus ’…‚qwuÆ…„Ær‚!“xÆ“yˆu qÆX%" $"`Æ…ˆÆƒ…ˆu 9sy’quÆv‘„sy…„Æu„qr‚u "` Vu†‚qsuƆˆy„utÆsyˆs‘y q„tƆˆyƒqˆ•Ær……ƒ r…qˆt ˆuˆqsÆ…ww‚uƉ“ysx XW#&Æ…„Æwˆ…‘„t s…„ˆ…‚Ɔq„u‚Æy„ƈuˆqs tyˆusy…„Æq„tÆsxus ’…‚qwuÆqÆX'" $"`Æ…ˆÆƒ…ˆu 9sy’quÆv‘„sy…„Æu„qr‚u "` Vu†‚qsuƆˆy„utÆsyˆs‘y q„tƆˆyƒqˆ•Ær……ƒ r…qˆt ˆuˆqsÆ…ww‚uƉ“ysx XW#&Æ…„Æwˆ…‘„t s…„ˆ…‚Ɔq„u‚Æy„ƈuˆqs tyˆusy…„Æq„tÆsxus ’…‚qwuÆqÆX( $"`Æ…ˆÆƒ…ˆu A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 28 Genie Z-30/20 Part No. 43063...
  • Page 69 "Æ…ˆ y„vy„yu 9sy’quÆv‘„sy…„Æu„qr‚u By‰s…„„usÆ“yˆu‰Æ… Vu†‚qsuƆˆyƒqˆ•Ær……ƒ v‘„sy…„ …xƒ‰ q„tƆˆyƒqˆ•Ær……ƒ †ˆyƒqˆ•Ær……ƒÆˆuˆqs ˆuˆqsÆtyˆusy…„q‚Æ’q‚’u …†uˆqu‰ ˆuˆqsÆ…ww‚uƉ“ysx tyˆusy…„q‚Æ’q‚’uÆs…y‚ s…y‚ÆyuƒÆE XW#&Æ…„Æwˆ…‘„tƆq„u‚ yuƒÆEÆq„tƐu‰ y„ƈuˆqsÆtyˆusy…„Æq„t ˆu‰y‰q„suÆ…vÆ’q‚’uÆs…y‚ ƒq„‘q‚‚•Æqsy’quÆ’q‚’u WuuÆVu†qyˆÆWusy…„ ‰†……‚Æ“yxÆqÆXxq„t‚u $"Ɛ…Æ$'Æ…xƒ‰ Vu†‚qsuÆtuvusy’u †ˆyƒqˆ•Ær……ƒÆˆuˆqs tyˆusy…„q‚Æ’q‚’uÆyuƒ EÆSVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ v‘„sy…„Æt…u‰ „…Æ…†uˆqu A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 43063 Genie Z-30/20 5 - 29...
  • Page 70 Section 5 - Troubleshooting Flow Charts CHART 12 G„‰q‚‚ÆqÆ"Ɛ…Æ%"""ÆTWG AxusÆv…ˆÆƒusxq„ysq‚ A…„y„‘utÆvˆ…ƒÆxu †ˆu‰‰‘ˆuÆwq‘wuÆqÆxu ˆu‰ˆysy…„‰Æuu†y„w †ˆu’y…‘‰Æ†qwu $""" ‡‘ysÆty‰s…„„us †ˆyƒqˆ•Ær……ƒÆvˆ…ƒ s…‘†‚y„wÆ…„ƐxuÆr……ƒ ˆuˆqsy„wÆSVƈu†qyˆ v‘„sy…„ƃq„yv…‚tÆq„t s•‚y„tuˆÆ…ˆÆs•‚y„tuˆ qsy’quÆv‘„sy…„Æu„qr‚u s…‘„uˆrq‚q„suÆ’q‚’u q„tƐxuƆˆyƒqˆ•Ær……ƒ SVÆs…„‰‘‚ÆEu„yu ˆuˆqsÆv‘„sy…„ G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ ‚u‰‰Æxq„Æ$"""ÆTWG Vu†qyˆÆs•‚y„tuˆÆ…ˆ s•‚y„tuˆÆs…‘„uˆrq‚q„su ’q‚’uÆSVÆr……ƒÆv‘„sy…„ ƒq„yv…‚tÆs…‘‚tÆxq’uÆq„ y„uˆ„q‚ÆtuvusÆs…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 30 Genie Z-30/20 Part No. 43063...

  • Page 71: Turntable Rotate Left Function Inoperative

    9sy’quÆv‘„sy…„Æu„qr‚u "` Vu†‚qsuƆˆy„utÆsyˆs‘y q„tƐ‘ˆ„qr‚uƈ…qu r…qˆt …ww‚uƉ“ysxÆXW#'Æ…„ wˆ…‘„tÆs…„ˆ…‚Ɔq„u‚Æy„ xuÆ‚uvÆtyˆusy…„Æq„t sxusÆ’…‚qwuÆqÆX%1 $"`Æ…ˆÆƒ…ˆu 9sy’quÆv‘„sy…„Æu„qr‚u "` Vu†‚qsuƆˆy„utÆsyˆs‘y q„tƐ‘ˆ„qr‚uƈ…qu r…qˆt …ww‚uƉ“ysxÆXW#'Æ…„ wˆ…‘„tÆs…„ˆ…‚Ɔq„u‚Æy„ xuÆ‚uvÆtyˆusy…„Æq„t sxusÆ’…‚qwuÆqÆX( $"`Æ…ˆÆƒ…ˆu „… AxusÆs…„y„‘y•Ævˆ…ƒ Vu†qyˆÆ…†u„Æy„Ærˆ…“„ s…„y„‘y• rˆ…“„Æwˆ…‘„tÆ“yˆuÆq wˆ…‘„tÆ“yˆuÆsyˆs‘yÆ… xuƐ‘ˆ„qr‚uƈ…quÆ‚uv X&" tyˆusy…„q‚Æ’q‚’uÆs…y‚ s…„y„‘y• A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 43063 Genie Z-30/20 5 - 31...
  • Page 72 CÆSVÆs…„‰‘‚ÆEu„yu „…Æ…†uˆqu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ G„‰q‚‚ÆqÆ"Ɛ…Æ%"""ÆTWG AxusÆv…ˆÆƒusxq„ysq‚ †ˆu‰‰‘ˆuÆwq‘wuÆqÆxu ˆu‰ˆysy…„‰Æuu†y„w ‡‘ysÆty‰s…„„us ‘ˆ„qr‚uƈ…quÆ‚uv 0'"ÆTWG s…‘†‚y„wÆ…„ƐxuÆr……ƒ v‘„sy…„Ævˆ…ƒÆ…†uˆqy„w v‘„sy…„ƃq„yv…‚tÆq„t SVƈu†qyˆÆ‘ˆ„qr‚u qsy’quÆv‘„sy…„Æu„qr‚u ˆ…quƃ……ˆÆSVÆs…„‰‘‚ q„tƐxuƐ‘ˆ„qr‚uƈ…qu Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu y„ƐxuÆ‚uvÆtyˆusy…„ Bu†qˆƒu„ ‚u‰‰Æxq„Æ0'"ÆTWG Vu‰u‰Æ‘ˆ„qr‚uƈ…qu ‚uvÆˆu‚yuvÆ’q‚’uƆˆu‰‰‘ˆu SVƈu†qyˆÆ‘ˆ„qr‚u ˆ…quƃ……ˆÆ…ˆÆ‘ˆ„qr‚u ˆ…quÆ‚uvÆˆu‚yuvÆ’q‚’u SVÆr……ƒÆv‘„sy…„ ƒq„yv…‚tÆs…‘‚tÆxq’uÆq„ y„uˆ„q‚ÆtuvusÆSV s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ 5 - 32 Genie Z-30/20 Part No. 43063...

  • Page 73: Turntable Rotate Right Function Inoperative

    9sy’quÆv‘„sy…„Æu„qr‚u "` Vu†‚qsuƆˆy„utÆsyˆs‘y q„tƐ‘ˆ„qr‚uƈ…qu r…qˆt …ww‚uƉ“ysxÆXW#'Æ…„ wˆ…‘„tÆs…„ˆ…‚Ɔq„u‚Æy„ xuƈywxÆtyˆusy…„Æq„t sxusÆ’…‚qwuÆqÆX%0 $"`Æ…ˆÆƒ…ˆu 9sy’quÆv‘„sy…„Æu„qr‚u "` Vu†‚qsuƆˆy„utÆsyˆs‘y q„tƐ‘ˆ„qr‚uƈ…qu r…qˆt …ww‚uƉ“ysxÆXW#'Æ…„ wˆ…‘„tÆs…„ˆ…‚Ɔq„u‚Æy„ xuƈywxÆtyˆusy…„Æq„t sxusÆ’…‚qwuÆqÆX( $"`Æ…ˆÆƒ…ˆu „… AxusÆs…„y„‘y•Ævˆ…ƒ Vu†qyˆÆ…†u„Æy„Ærˆ…“„ s…„y„‘y• rˆ…“„Æwˆ…‘„tÆ“yˆuÆq wˆ…‘„tÆ“yˆuÆsyˆs‘yÆ… xuƐ‘ˆ„qr‚uƈ…quƈywx X&" tyˆusy…„q‚Æ’q‚’uÆs…y‚ s…„y„‘y• A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 43063 Genie Z-30/20 5 - 33...
  • Page 74 „…Æ…†uˆqu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ G„‰q‚‚ÆqÆ"Ɛ…Æ%"""ÆTWG AxusÆv…ˆÆƒusxq„ysq‚ †ˆu‰‰‘ˆuÆwq‘wuÆqÆxu ˆu‰ˆysy…„‰Æuu†y„w ‡‘ysÆty‰s…„„us ‘ˆ„qr‚uƈ…quƈywx 0'"ÆTWG s…‘†‚y„wÆ…„ƐxuÆr……ƒ v‘„sy…„Ævˆ…ƒÆ…†uˆqy„w v‘„sy…„ƃq„yv…‚tÆq„t SVƈu†qyˆÆ‘ˆ„qr‚u qsy’quÆv‘„sy…„Æu„qr‚u ˆ…quƃ……ˆÆSVÆs…„‰‘‚ q„tƐxuƐ‘ˆ„qr‚uƈ…qu Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu y„ƐxuƈywxÆtyˆusy…„ Bu†qˆƒu„ ‚u‰‰Æxq„Æ0'"ÆTWG Vu‰u‰Æ‘ˆ„qr‚uƈ…qu ˆywxÆˆu‚yuvÆ’q‚’u †ˆu‰‰‘ˆuÆSVƈu†qyˆ ‘ˆ„qr‚uƈ…quƃ……ˆÆ…ˆ ‘ˆ„qr‚uƈ…quƈywx ˆu‚yuvÆ’q‚’uÆSVÆr……ƒ v‘„sy…„ƃq„yv…‚tÆs…‘‚t xq’uÆq„Æy„uˆ„q‚Ætuvus SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 34 Genie Z-30/20 Part No. 43063...

  • Page 75: All Platform Level Functions Inoperative

    AxusÆv…ˆÆƒusxq„ysq‚ y„…ƐxuÆrqˆˆu‚u„t ˆu‰ˆysy…„‰ÆSVƈu†‚qsu x•tˆq‘‚ysÆx…‰uÆx…‰u xuƉ‚q’uÆs•‚y„tuˆ s…„„usutƐ…Ɔ…ˆÆ9% s…‘„uˆrq‚q„suÆ’q‚’u ‘‰y„wÆqƐuuÆvyy„w S†uˆquƆˆyƒqˆ•Ær……ƒ ‘†Æv‘„sy…„Æq„tƈuqtƐxu †ˆu‰‰‘ˆu ‚u‰‰Æxq„Æ#0""ÆTWG ‚u‰‰ BuqtxuqtƐxuƆˆu‰‰‘ˆu xq„ wq‘wuÆy„…ƐxuÆrqˆˆu‚ #$"" u„tÆx•tˆq‘‚ysÆx…‰uÆvˆ…ƒ xuƃq‰uˆÆs•‚y„tuˆÆq„t Vu†qyˆÆ…ˆÆˆu†‚qsuƐxu ˆqy‰uƐxuƆˆyƒqˆ•Ær……ƒ ƒq‰uˆÆs•‚y„tuˆ …„uÆy„sxÆqÆqƐyƒu A…„y„‘q‚‚•Æƒ…„y…ˆÆxu †ˆu‰‰‘ˆuÆwq‘wuÆt‘ˆy„w r……ƒÆ‘† ÆB…Æ„…Æq‚‚…“ xuƆˆu‰‰‘ˆuƐ…Æu”suut #0""ÆTWG #$""ÆTWGÆ…ˆÆƒ…ˆu Vu†qyˆÆ…ˆÆˆu†‚qsuƐxu ‰‚q’uÆs•‚y„tuˆ Part No. 43063 Genie Z-30/20 5 - 35...

  • Page 76: Platform Level Up Function Inoperative

    9sy’quÆv‘„sy…„Æu„qr‚u Vu†qyˆÆ…†u„Ævˆ…ƒÆX((Ɛ… "` q„tƆ‚qv…ˆƒÆ‚u’u‚Ɛ…ww‚u X(&Ɛ…ÆX( ‰“ysxÆXW#0Æ…„Æwˆ…‘„t s…„ˆ…‚Ɔq„u‚Æy„Æ‘† tyˆusy…„Æq„tÆsxus ’…‚qwuÆqÆX( $"`Æ…ˆÆƒ…ˆu ayxƁu•Æ‰“ysxÆy„ Vu†qyˆÆ…†u„Æy„Æ…ˆwÆ“yˆu wˆ…‘„tƆ…‰yy…„Æq„t vˆ…ƒÆX((Ɛ…Ɔ‚qv…ˆƒ "` r…xÆCƒuˆwu„s•ÆW…† ‚u’u‚Æ‘†Æv‘„sy…„ ‰“ysxu‰Æ†‘‚‚utÆ…‘Æ… tyˆusy…„q‚Æ’q‚’uÆs…y‚ xuÆ…„Ɔ…‰yy…„Æqsy’qu yuƒÆP v‘„sy…„Æu„qr‚uÆq„t †‚qv…ˆƒÆ‚u’u‚Ɛ…ww‚u ‰“ysxÆXW#0Æ…„Æwˆ…‘„t †q„u‚Æy„Æ‘†Ætyˆusy…„Æq„t sxusÆ’…‚qwuÆ…„Æ…ˆw “yˆuÆ…„Ær……ƒÆv‘„sy…„ tyˆusy…„q‚Æ’q‚’uÆs…y‚ yuƒÆP $"`Æ…ˆÆƒ…ˆu A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 36 Genie Z-30/20 Part No. 43063...
  • Page 77 SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ v‘„sy…„ C”sxq„wuƆ‚qv…ˆƒÆ‚u’u‚ Vu†qyˆÆ…ˆÆˆu†‚qsu …†uˆqu‰ ‘†Æq„tÆt…“„ƈu‚yuv tuvusy’uƈu‚yuvÆ’q‚’uÆSV ’q‚’u‰Æyuƒ‰ÆQÆÆR s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ q„tÆqsy’quƆ‚qv…ˆƒ Wuˆ’ysuÆBu†qˆƒu„ ‚u’u‚Æ‘†Æv‘„sy…„ v‘„sy…„Æt…u‰ „…Æ…†uˆqu C”sxq„wuƆ‚qv…ˆƒÆ‚u’u‚ Vu†qyˆÆ…ˆÆˆu†‚qsu v‘„sy…„ ‘†Æq„tÆt…“„Æsxus tuvusy’uÆsxusÆ’q‚’u …†uˆqu‰ ’q‚’u‰Æyuƒ‰ÆIÆÆGÆq„t SVÆs…„‰‘‚ÆEu„yu qsy’quƆ‚qv…ˆƒÆ‚u’u‚ G„t‘‰ˆyu‰ÆWuˆ’ysu ‘†Æv‘„sy…„ Bu†qˆƒu„ v‘„sy…„Æt…u‰ „…Æ…†uˆqu A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 43063 Genie Z-30/20 5 - 37...
  • Page 78 Section 5 - Troubleshooting Flow Charts CHART 16 G„‰q‚‚ÆqÆ"Ɛ…Æ$'""ÆTWG AxusÆv…ˆÆƒusxq„ysq‚ A…„y„‘utÆvˆ…ƒÆxu †ˆu‰‰‘ˆuÆwq‘wuÆqÆxu ˆu‰ˆysy…„‰Æuu†y„w †ˆu’y…‘‰Æ†qwu #0"" ‡‘ysÆty‰s…„„us †‚qv…ˆƒÆ‚u’u‚Æ‘† s…‘†‚y„wÆ…„ƐxuÆr……ƒ v‘„sy…„Ævˆ…ƒÆƒ…’y„w v‘„sy…„ƃq„yv…‚tÆq„t SVƈu†qyˆÆs•‚y„tuˆÆ…ˆ qsy’quÆv‘„sy…„Æu„qr‚u s•‚y„tuˆÆs…‘„uˆrq‚q„su q„tƐxuƆ‚qv…ˆƒÆ‚u’u‚Æ‘† ’q‚’uÆSVÆs…„‰‘‚ÆEu„yu v‘„sy…„ G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ ‚u‰‰Æxq„Æ#0""ÆTWG Vu†qyˆÆs•‚y„tuˆÆ…ˆ s•‚y„tuˆÆs…‘„uˆrq‚q„su ’q‚’uÆSVÆr……ƒÆv‘„sy…„ ƒq„yv…‚tÆs…‘‚tÆxq’uÆq„ y„uˆ„q‚ÆtuvusÆs…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 38 Genie Z-30/20 Part No. 43063...

  • Page 79: Platform Level Down Function Inoperative

    9sy’quÆv‘„sy…„Æu„qr‚u Vu†qyˆÆ…†u„Ævˆ…ƒÆX(#Ɛ… "` q„tƆ‚qv…ˆƒÆ‚u’u‚Ɛ…ww‚u X(&Ɛ…ÆX( ‰“ysxÆXW#0Æ…„Æwˆ…‘„t s…„ˆ…‚Ɔq„u‚Æy„Æt…“„ tyˆusy…„Æq„tÆsxus ’…‚qwuÆqÆX( $"`Æ…ˆÆƒ…ˆu ayxƁu•Æ‰“ysxÆy„ Vu†qyˆÆ…†u„Æy„Æ…ˆw!r‚ wˆ…‘„tƆ…‰yy…„Æq„t “yˆuÆvˆ…ƒÆX(#Ɛ… "` r…xÆCƒuˆwu„s•ÆW…† †‚qv…ˆƒÆ‚u’u‚Æt…“„ ‰“ysxu‰Æ†‘‚‚utÆ…‘Æ… v‘„sy…„Ætyˆusy…„q‚Æ’q‚’u xuÆ…„Ɔ…‰yy…„Æqsy’qu s…y‚ÆyuƒÆP v‘„sy…„Æu„qr‚uÆq„t †‚qv…ˆƒÆ‚u’u‚Ɛ…ww‚u ‰“ysxÆXW#0Æ…„Æwˆ…‘„t †q„u‚Æy„Æt…“„Ætyˆusy…„ q„tÆsxusÆ’…‚qwuÆ…„ …ˆw!r‚Æ“yˆuÆ…„Ær……ƒ v‘„sy…„Ætyˆusy…„q‚Æ’q‚’u s…y‚ÆyuƒÆP $"`Æ…ˆÆƒ…ˆu A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 43063 Genie Z-30/20 5 - 39...
  • Page 80 „…Æ…†uˆqu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ v‘„sy…„ C”sxq„wuƆ‚qv…ˆƒÆ‚u’u‚ Vu†qyˆÆ…ˆÆˆu†‚qsu …†uˆqu‰ t…“„Æq„tÆ‘†Æˆu‚yuv tuvusy’uƈu‚yuvÆ’q‚’uÆSV ’q‚’u‰Æyuƒ‰ÆQÆÆR s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ q„tÆqsy’quƆ‚qv…ˆƒ Wuˆ’ysuÆBu†qˆƒu„ ‚u’u‚Æt…“„Æv‘„sy…„ v‘„sy…„Æt…u‰ „…Æ…†uˆqu C”sxq„wuƆ‚qv…ˆƒÆ‚u’u‚ Vu†qyˆÆ…ˆÆˆu†‚qsu v‘„sy…„ t…“„Æq„tÆ‘†Æsxus tuvusy’uÆsxusÆ’q‚’u …†uˆqu‰ ’q‚’u‰Æyuƒ‰ÆIÆÆGÆq„t SVÆs…„‰‘‚ÆEu„yu qsy’quƆ‚qv…ˆƒÆ‚u’u‚ G„t‘‰ˆyu‰ÆWuˆ’ysu t…“„Æv‘„sy…„ Bu†qˆƒu„ v‘„sy…„Æt…u‰ „…Æ…†uˆqu A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 40 Genie Z-30/20 Part No. 43063...
  • Page 81 Section 5 - Troubleshooting Flow Charts CHART 17 G„‰q‚‚ÆqÆ"Ɛ…Æ$'""ÆTWG AxusÆv…ˆÆƒusxq„ysq‚ A…„y„‘utÆvˆ…ƒÆxu †ˆu‰‰‘ˆuÆwq‘wuÆqÆxu ˆu‰ˆysy…„‰Æuu†y„w †ˆu’y…‘‰Æ†qwu #0"" ‡‘ysÆty‰s…„„us †‚qv…ˆƒÆ‚u’u‚Æt…“„ s…‘†‚y„wÆ…„ƐxuÆr……ƒ v‘„sy…„Ævˆ…ƒÆƒ…’y„w v‘„sy…„ƃq„yv…‚tÆq„t SVƈu†qyˆÆs•‚y„tuˆÆ…ˆ qsy’quÆv‘„sy…„Æu„qr‚u s•‚y„tuˆÆs…‘„uˆrq‚q„su q„tƐxuƆ‚qv…ˆƒÆ‚u’u‚ ’q‚’uÆSVÆs…„‰‘‚ÆEu„yu t…“„Æv‘„sy…„ G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ ‚u‰‰Æxq„Æ#0""ÆTWG Vu†qyˆÆs•‚y„tuˆÆ…ˆ s•‚y„tuˆÆs…‘„uˆrq‚q„su ’q‚’uÆSVÆr……ƒÆv‘„sy…„ ƒq„yv…‚tÆs…‘‚tÆxq’uÆq„ y„uˆ„q‚ÆtuvusÆs…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ Part No. 43063 Genie Z-30/20 5 - 41...

  • Page 82: Steer Left Function Inoperative

    $"`Æ…ˆÆƒ…ˆu ayxƁu•Æ‰“ysxÆy„ Vu†qyˆÆ…†u„Æy„Ær‚‘!r‚ †‚qv…ˆƒÆ†…‰yy…„Æq„t “yˆuÆsyˆs‘yÆxqÆˆ‘„‰ "` r…xƃ‘‰xˆ……ƒ vˆ…ƒÆX&$Ɛ…ƉuuˆÆ‚uv ‰“ysxu‰Æ†‘‚‚utÆ…‘Æ… tyˆusy…„q‚Æ’q‚’uÆs…y‚Æ…„ xuÆ…„Ɔ…‰yy…„Æqsy’qu v‘„sy…„ƃq„yv…‚t v……‰“ysxÆq„tƉuuˆ ˆ…suˆÆ‰“ysxÆ…„Ætˆy’u s…„ˆ…‚‚uˆÆBT#Æy„Æ‚uv tyˆusy…„Æq„tÆsxus ’…‚qwuÆ…„ƐxuÆr‚‘!r‚ “yˆuÆ…„ƐxuƉuuˆÆ‚uv tyˆusy…„q‚Æ’q‚’uÆs…y‚ $"`Æ…ˆÆƒ…ˆu „… AxusÆs…„y„‘y•Ævˆ…ƒ Vu†qyˆÆ…†u„Æy„Ærˆ…“„ s…„y„‘y• rˆ…“„Æwˆ…‘„tÆ“yˆuÆq wˆ…‘„tÆ“yˆuÆsyˆs‘yÆ… xuƉuuˆÆ‚uvÆtyˆusy…„q‚ X&" ’q‚’uÆs…y‚Ɛ…ÆX&" s…„y„‘y• A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 42 Genie Z-30/20 Part No. 43063...
  • Page 83 ’q‚’uÆs…y‚ÆyuƒÆDÆ…„ tyˆusy…„q‚Æ’q‚’uÆs…y‚ v‘„sy…„ƃq„yv…‚tÆq„t yuƒÆD u‰Æˆu‰y‰q„suÆ…vÆ’q‚’u s…y‚ ÆWuuÆVu†qyˆÆWusy…„ $"Ɛ…Æ$'Æ…xƒ‰ G„‰q‚‚ÆqÆ"Ɛ…Æ%"""ÆTWG AxusÆv…ˆÆƒusxq„ysq‚ †ˆu‰‰‘ˆuÆwq‘wuÆqÆxu ˆu‰ˆysy…„‰Æuu†y„w $$"" ‡‘ysÆty‰s…„„us ‰uuˆÆ‚uvÆv‘„sy…„Ævˆ…ƒ s…‘†‚y„wÆ…„ƐxuÆr……ƒ ƒ…’y„wÆSVƈu†qyˆÆ…ˆ v‘„sy…„ƃq„yv…‚tÆq„t ˆu†‚qsuƉuuˆÆs•‚y„tuˆ qsy’quƐxuƉuuˆÆ‚uv SVÆs…„‰‘‚ÆEu„yu v‘„sy…„ G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ ‚u‰‰Æxq„Æ$$""ÆTWG Vu†qyˆÆ…ˆÆˆu†‚qsuƉuuˆ s•‚y„tuˆÆSVÆv‘„sy…„ ƒq„yv…‚tÆs…‘‚tÆxq’uÆq„ y„uˆ„q‚Ætuvus ÆA…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ Part No. 43063 Genie Z-30/20 5 - 43...

  • Page 84: Steer Right Function Inoperative

    $"`Æ…ˆÆƒ…ˆu ayxƁu•Æ‰“ysxÆy„ Vu†qyˆÆ…†u„Æy„Ær‚‘Æ“yˆu †‚qv…ˆƒÆ†…‰yy…„Æq„t syˆs‘yÆxqÆˆ‘„‰Ævˆ…ƒ "` r…xƃ‘‰xˆ……ƒ X&#Ɛ…ƉuuˆÆˆywx ‰“ysxu‰Æ†‘‚‚utÆ…‘Æ… tyˆusy…„q‚Æ’q‚’uÆs…y‚Æ…„ xuÆ…„Ɔ…‰yy…„Æqsy’qu v‘„sy…„ƃq„yv…‚t v……‰“ysxÆq„tƉuuˆ ˆ…suˆÆ‰“ysxÆ…„Ætˆy’u s…„ˆ…‚‚uˆÆBT#Æy„ƈywx tyˆusy…„Æq„tÆsxus ’…‚qwuÆ…„ƐxuÆr‚‘Æ“yˆu …„ƐxuƉuuˆÆˆywx tyˆusy…„q‚Æ’q‚’uÆs…y‚ $"`Æ…ˆÆƒ…ˆu „… AxusÆs…„y„‘y•Ævˆ…ƒ Vu†qyˆÆ…†u„Æy„Ærˆ…“„ s…„y„‘y• rˆ…“„Æwˆ…‘„tÆ“yˆuÆq wˆ…‘„tÆ“yˆuÆsyˆs‘yÆ… xuƉuuˆÆˆywxÆtyˆusy…„q‚ X&" ’q‚’uÆs…y‚Ɛ…ÆX&" s…„y„‘y• A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 44 Genie Z-30/20 Part No. 43063...
  • Page 85 ’q‚’uÆs…y‚ÆyuƒÆDÆ…„ tyˆusy…„q‚Æ’q‚’uÆs…y‚ v‘„sy…„ƃq„yv…‚tÆq„t yuƒÆD u‰Æˆu‰y‰q„suÆ…vÆ’q‚’u s…y‚ ÆWuuÆVu†qyˆÆWusy…„ $$Ɛ…Æ$'Æ…xƒ‰ G„‰q‚‚ÆqÆ"Ɛ…Æ%"""ÆTWG AxusÆv…ˆÆƒusxq„ysq‚ †ˆu‰‰‘ˆuÆwq‘wuÆqÆxu ˆu‰ˆysy…„‰Æuu†y„w $$"" ‡‘ysÆty‰s…„„us ‰uuˆÆˆywxÆv‘„sy…„Ævˆ…ƒ s…‘†‚y„wÆ…„ƐxuÆr……ƒ ƒ…’y„wÆSVƈu†qyˆÆ…ˆ v‘„sy…„ƃq„yv…‚tÆq„t ˆu†‚qsuƉuuˆÆs•‚y„tuˆ qsy’quƐxuƉuuˆÆˆywx SVÆs…„‰‘‚ÆEu„yu v‘„sy…„ G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ ‚u‰‰Æxq„Æ$$""ÆTWG Vu†qyˆÆ…ˆÆˆu†‚qsuƉuuˆ s•‚y„tuˆÆSVÆv‘„sy…„ ƒq„yv…‚tÆs…‘‚tÆxq’uÆq„ y„uˆ„q‚Ætuvus ÆA…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ Part No. 43063 Genie Z-30/20 5 - 45...

  • Page 86: All Drive Functions Inoperative, All Other Functions Operate Normally

    ‚u‰‰Æxq„ AxusÆ’…‚qwuÆvˆ…ƒÆ@ Vu†qyˆÆ…†u„Æy„Ɔ…“uˆ &0` uˆƒy„q‚Æ…„ÆA‘ˆy‰ sqr‚uÆvˆ…ƒÆrquˆ•Æ†qs‰ s…„ˆ…‚‚uˆÆ…Æy„†‘Æ‰ytuÆ…v …ÆD#ÆSVÆwˆ…‘„tÆsqr‚u %""Æqƒ† Æv‘‰uÆD# …Æ@Ɛuˆƒy„q‚Æ…„ÆA‘ˆy‰ s…„ˆ…‚‚uˆ &0`Æ…ˆÆƒ…ˆu AxusÆ’…‚qwuÆ…„Æ…‘†‘ Æ"` Vu†‚qsuÆ%""Æqƒ† Æv‘‰u ‰ytuÆ…vÆ%""Æqƒ† Æv‘‰u D# D# &0`Æ…ˆÆƒ…ˆu AxusÆ’…‚qwuƆ…‰yy’u Vu†qyˆÆ…†u„Æy„Ɔ…‰yy’u Æ"` sqr‚uÆ…„Æy„†‘Æ‰ytuÆ…v sqr‚uÆvˆ…ƒÆ…‘†‘ uˆƒy„q‚Æ…vÆ%""Æqƒ† v‘‰uÆD#Ɛ…Æy„†‘Æ‰ytuÆ…v &0` A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 46 Genie Z-30/20 Part No. 43063...
  • Page 87 xuÆ…„Ɔ…‰yy…„Æqsy’qu s…„ˆ…‚‚uˆÆy„Æv…ˆ“qˆt v……‰“ysxÆq„tÆtˆy’u tyˆusy…„Æq„tÆsxus s…„ˆ…‚‚uˆÆy„Æv…ˆ“qˆt ’…‚qwuÆqÆˆut!“xÆ“yˆu tyˆusy…„Æq„tÆsxus …„ÆA# ’…‚qwuÆqÆ†…‰yy’uÆsqr‚u …„Æ…‘†‘Æ‰ytuÆ…vÆA# "` $"`Æ…ˆ ayxƁu•Æ‰“ysxƐ‘ˆ„ut Vu†qyˆÆ…†u„Æy„ƈut!“x ƒ…ˆu …ƐxuƆ‚qv…ˆƒÆ†…‰yy…„ “yˆuÆsyˆs‘yÆvˆ…ƒÆX%Ɛ… q„tÆr…xÆCƒuˆwu„s• A#Ɛxu„Ɛ…Ɛuˆƒy„q‚ÆÉ% W…†Æ‰“ysxu‰Æ†‘‚‚utÆ…‘ …„ÆA‘ˆy‰Æs…„ˆ…‚‚uˆ …ƐxuÆ…„Ɔ…‰yy…„ qsy’quÆv……‰“ysxÆq„t tˆy’uÆs…„ˆ…‚‚uˆÆy„ v…ˆ“qˆtÆtyˆusy…„Æq„t &0`Æ…ˆÆƒ…ˆu sxusÆ’…‚qwuÆqÆX% "` A…„y„‘utÆ…„ƐxuÆ„u” A…„y„‘utÆ…„ƐxuÆ„u” †qwu †qwu Part No. 43063 Genie Z-30/20 5 - 47...
  • Page 88 €…•‰ysÆs…„ˆ…‚‚uˆ ayxƁu•Æ‰“ysxÆy„ Vu†qyˆÆ…†u„Æy„Ɔ…‰yy’u Æ"` †‚qv…ˆƒÆ†…‰yy…„Æq„t sqr‚uÆvˆ…ƒÆA#Ɛ…Æ@ r…xÆCƒuˆwu„s•ÆW…† uˆƒy„q‚Æ…„ÆA‘ˆy‰ ‰“ysxu‰Æ†‘‚‚utÆ…‘Æ… s…„ˆ…‚‚uˆ xuÆ…„Ɔ…‰yy…„Æqsy’qu v……‰“ysxÆq„tÆtˆy’u s…„ˆ…‚‚uˆÆy„Æv…ˆ“qˆt tyˆusy…„Æq„tÆsxus ’…‚qwuÆqÆ@Ɛuˆƒy„q‚ …„ÆA‘ˆy‰Æs…„ˆ…‚‚uˆ Æ&0`Æ…ˆÆƒ…ˆu 9sy’quÆv……‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Ɔ…‰yy’u "` tˆy’uÆs…„ˆ…‚‚uˆÆy„ sqr‚uÆvˆ…ƒÆD“t !Vu’ v…ˆ“qˆtÆtyˆusy…„Æq„t s…„qs…ˆÆ…Æ9#Ɛuˆƒy„q‚ sxusÆ’…‚qwuÆqÆ9# …„ƈywxÆtˆy’uƃ……ˆ uˆƒy„q‚Æ…„ƈywxÆtˆy’u ƒ……ˆ Æ&0`Æ…ˆÆƒ…ˆu A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 48 Genie Z-30/20 Part No. 43063...
  • Page 89 Æ`…‚qwu …Æ'` ‰x…‘‚tƈqƒ†Æ‘†Ævˆ…ƒÆ"` …Æ'` 9sy’quÆv……‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Æ…ˆw!r‚ ‰‚…“‚•Æqsy’quÆtˆy’u “yˆuÆsyˆs‘yÆxqÆˆ‘„‰ s…„ˆ…‚‚uˆÆvˆ…ƒÆ„u‘ˆq‚Ɛ… vˆ…ƒÆÈBÈƐuˆƒy„q‚Æ…„ w……t v‘‚‚Ɖˆ…uÆy„Æv…ˆ“qˆt tˆy’uÆs…„ˆ…‚‚uˆÆ…ÆX##) tyˆusy…„Æq„tÆsxus …ÆX#0Ɛ…ÆX1Ɛxu„ ’…‚qwuÆ…„ÆÈBÈƐuˆƒy„q‚ xˆ…‘wxÆr‚‘!r‚Æ“yˆuƐ… …„Æ€…•‰ysÆs…„ˆ…‚‚uˆ uˆƒy„q‚ÆÉ#Æ…„ÆA‘ˆy‰ `…‚qwuƉx…‘‚tƈqƒ†Æ‘† ƒ……ˆÆs…„ˆ…‚‚uˆ vˆ…ƒÆ"`Ɛ…Æ'` Vuqt€‘‰Æ€…•‰ys s…„ˆ…‚‚uˆÆSVƈuvuˆÆ… AxqˆÆ$%ÆSVƈu†qyˆÆ…ˆ ˆu†‚qsuÆ€…•‰ys s…„ˆ…‚‚uˆÆSVÆs…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ w……t A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 43063 Genie Z-30/20 5 - 49...
  • Page 90 ‰ˆ…uÆy„Æv…ˆ“qˆt …xuˆ tyˆusy…„ Æ`…‚qwuƉx…‘‚t ˆqƒ†Æ‘†Ævˆ…ƒÆ"`Ɛ…Æ&0` w……t Vu†qyˆÆ…ˆÆˆu†‚qsuÆrqt ƒ……ˆÆSVÆs…„‰‘‚ÆEu„yu w……t G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ Vu†qyˆÆ…†u„Æy„ƃ……ˆ sqr‚uÆsyˆs‘yÆxqÆˆ‘„‰ vˆ…ƒÆs‘ˆy‰Æƒ……ˆ s…„ˆ…‚‚uˆÆ…ÆD“t !Vu’ s…„qs…ˆÆ…Ætˆy’u ƒ……ˆ‰ÆSVƈu†qyˆÆ…†u„ y„Æwˆ…‘„tÆsyˆs‘yÆ…ÆD“t ! Vu’ Æs…„qs…ˆÆs…y‚‰ÆSV ˆu†qyˆÆ…ˆÆˆu†‚qsuÆD“t ! Vu’ Æs…„qs…ˆÆSV ˆu†qyˆÆ…ˆÆˆu†‚qsuÆrqt ƒ……ˆÆSVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 50 Genie Z-30/20 Part No. 43063...

  • Page 91: Brake Function Inoperative

    ƒ…ˆu tˆy’uÆs…„ˆ…‚‚uˆÆy„Æv“t syˆs‘yÆvˆ…ƒÆÈbÈƐuˆƒy„q‚ tyˆusy…„Æ‘„y‚Ævyˆ‰Æƒysˆ… …„Ætˆy’uÆs…„ˆ…‚‚uˆÆ… ‰“ysxÆqsy’qu‰Æq„t X##%Ɛ…ÆX#%Ɛxu„Ɛ…ÆX% sxusÆ’…‚qwuÆqÆÈbÈ uˆƒy„q‚Æ…„Ætˆy’u $"`Æ…ˆÆƒ…ˆu s…„ˆ…‚‚uˆ "` 9sy’quÆv……‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Ɔ…“uˆ sxusÆ’…‚qwuÆqÆÈÈ "` syˆs‘yÆ…Ætˆy’uÆs…„ˆ…‚‚uˆ uˆƒy„q‚Æ…„Ætˆy’u vˆ…ƒÆv……‰“ysxÆX###Ɛ… s…„ˆ…‚‚uˆ ÈÈƐuˆƒy„q‚Æ…„Æ€…•‰ys SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu $"`Æ…ˆÆƒ…ˆu Bu†qˆƒu„ Vu†qyˆÆ…ˆÆˆu†‚qsuÆtˆy’u s…„ˆ…‚‚uˆ ÆA…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 43063 Genie Z-30/20 5 - 51...
  • Page 92 Ætyˆusy…„Æ‘„y‚Æ#!$ ƒysˆ…Ɖ“ysxÆ…„Æ€…•‰ys ƒq„yv…‚t ‰ˆ…uƃysˆ…Ɖ“ysx s…„ˆ…‚‚uˆÆ…ÆX##0Ɛ… qsy’qu‰Æq„tÆsxus ’…‚qwuÆqÆˆut!“xÆ“yˆu …„Æ#!$Ɖˆ…uƃysˆ… ‰“ysxÆ…„Æ€…•‰ys s…„ˆ…‚‚uˆ "` $"`Æ…ˆÆƒ…ˆu Vu†qyˆÆ…ˆÆˆu†‚qsuÆtˆy’u s…„ˆ…‚‚uˆÆSVÆs…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ "Æ…ˆ By‰s…„„usÆˆut!“xÆq„t y„vy„yu wˆ…‘„tÆÆ“yˆu‰Ævˆ…ƒ …xƒ‰ Vu†‚qsuÆrˆquƈu‚uq‰u rˆquƈu‚uq‰uÆ’q‚’u ’q‚’uÆs…y‚ÆyuƒÆX yuƒÆXÆq„tÆsxus ˆu‰y‰q„suÆ…vÆs…y‚ ÆWuu Vu†qyˆÆWusy…„ $$Ɛ…Æ$&Æ…xƒ‰ A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 52 Genie Z-30/20 Part No. 43063...
  • Page 93 “yxÆwˆ„!r‚Æ“yˆuÆq„t †ˆ…†…ˆy…„q‚Ærˆqu "Æ…ˆÆy„vy„yuÆ…xƒ‰ rˆquƆˆ…†…ˆy…„q‚Æ’q‚’u ˆu‚uq‰uÆ’q‚’uÆs…y‚ÆSV s…y‚ÆyuƒÆYÆ…„Ærˆqu ˆu†qyˆÆ…†u„Æy„Ærˆ…“„ ƒq„yv…‚tÆq„tÆqsy’qu Vu†‚qsuÆrˆqu wˆ…‘„tÆ“yˆuƐ… v……‰“ysxÆq„tÆtˆy’u †ˆ…†…ˆy…„q‚Æ’q‚’uÆs…y‚ †ˆ…†…ˆy…„q‚Ærˆqu s…„ˆ…‚‚uˆÆy„Æv“t yuƒÆY ˆu‚uq‰uÆ’q‚’uÆs…y‚ÆSV tyˆusy…„Æ‘„y‚Æ#!$Ɖˆ…u ˆu†qyˆÆ…ˆÆˆu†‚qsuÆtˆy’u ƒysˆ…Ɖ“ysxÆqsy’qu‰ s…„ˆ…‚‚uˆÆSVÆs…„‰‘‚ 9ƒ†uˆqwuƉx…‘‚t Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu †ˆ…†…ˆy…„q‚‚•Æy„sˆuq‰u Bu†qˆƒu„ vˆ…ƒÆ #"Æqƒ†‰Æ…Æ 1" qƒ†‰ÆqÆ#!$Ɖˆ…uÆ…v tˆy’uÆs…„ˆ…‚‚uˆ w……t A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 43063 Genie Z-30/20 5 - 53...
  • Page 94 YÆSVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWˆu’ysu Bu†qˆƒu„ ‚u‰‰ G„‰q‚‚ÆqƆˆu‰‰‘ˆuÆwq‘wu xq„ …„Ærˆquƃq„yv…‚tƇ‘ys Vu‰uÆ…ˆÆˆu†‚qsu #$"" ty‰s…„„us ÆayxƁu• †ˆu‰‰‘ˆuƉ“ysxÆTW# †‰y ‰“ysxÆy„Ɔ‚qv…ˆƒ SVÆs…„‰‘‚ÆEu„yu †…‰yy…„Æq„tÆr…x G„t‘‰ˆyu‰ÆWuˆ’ysu Cƒuˆwu„s•ÆW…† Bu†qˆƒu„ ‰“ysxu‰Æ†‘‚‚utÆ…‘Æ… xuÆ…„Ɔ…‰yy…„Æqsy’qu v……‰“ysxÆq„tÆtˆy’u s…„ˆ…‚‚uˆÆy„Æv…ˆ“qˆt tyˆusy…„Æq„tÆsxus †ˆu‰‰‘ˆu #$""Ɔ‰y AxusÆv…ˆÆƒusxq„ysq‚ ˆu‰ˆysy…„Ɓuu†y„wÆtˆy’u v‘„sy…„Ævˆ…ƒÆ…†uˆqy„w SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 54 Genie Z-30/20 Part No. 43063...

  • Page 95: Drive Forward Function Inoperative

    $"`Æ…ˆ 9sy’quÆtˆy’uÆs…„ˆ…‚‚uˆ Vu†qyˆÆ…†u„Æy„Æ“x!r‚ ƒ…ˆu y„Æv…ˆ“qˆtÆtyˆusy…„Æq„t “yˆuÆsyˆs‘yÆvˆ…ƒÆX)Ɛ… sxusÆ’…‚qwuÆ…„ÆX#( v…ˆ“qˆtÆs…„qs…ˆÆSV ˆu†‚qsuƆˆy„utÆsyˆs‘y r…qˆt "` 9sy’quÆtˆy’uÆs…„ˆ…‚‚uˆ Vu†qyˆÆ…†u„Æy„Æ“x!r‚ $"`Æ…ˆ y„Æv…ˆ“qˆtÆtyˆusy…„Æq„t “yˆuÆsyˆs‘yÆvˆ…ƒÆ“x!r‚ ƒ…ˆu sxusÆ’…‚qwuÆ…„Æ“x!r‚ “yˆuÆ…„ƃysˆ…Ɖ“ysxÆ…„ “yˆuÆ…„ƃysˆ…Ɖ“ysxÆ…„ tˆy’uÆs…„ˆ…‚‚uˆÆ…ÆX##1 tˆy’uÆs…„ˆ…‚‚uˆ xˆ…‘wxÆr‚!“xÆ“yˆuƐ… "` Vu†qyˆÆ…ˆÆˆu†‚qsuƃysˆ… ‰“ysxÆ…„Ætˆy’u s…„ˆ…‚‚uˆÆSVÆtˆy’u s…„ˆ…‚‚uˆÆsqƒ‰ÆqˆuÆ…‘ …vÆqt€‘‰ƒu„ ÆA…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ Part No. 43063 Genie Z-30/20 5 - 55...

  • Page 96: Drive Reverse Function Inoperative

    $"`Æ…ˆ 9sy’quÆtˆy’uÆs…„ˆ…‚‚uˆ Vu†qyˆÆ…†u„Æy„Æ“xÆ“yˆu ƒ…ˆu y„ƈu’uˆ‰uÆtyˆusy…„Æq„t syˆs‘yÆvˆ…ƒÆX0Ɛ… sxusÆ’…‚qwuÆ…„ÆX#) ˆu’uˆ‰uÆs…„qs…ˆÆSV ˆu†‚qsuƆˆy„utÆsyˆs‘y r…qˆt "` 9sy’quÆtˆy’uÆs…„ˆ…‚‚uˆ Vu†qyˆÆ…†u„Æy„Æ“xÆ“yˆu $"`Æ…ˆ y„ƈu’uˆ‰uÆtyˆusy…„Æq„t syˆs‘yÆvˆ…ƒÆ“xÆ“yˆuÆ…„ ƒ…ˆu sxusÆ’…‚qwuÆ…„Æ“x ƒysˆ…Ɖ“ysxÆ…„Ætˆy’u “yˆuÆ…„ƃysˆ…Ɖ“ysxÆ…„ s…„ˆ…‚‚uˆÆ…ÆX#$" tˆy’uÆs…„ˆ…‚‚uˆ xˆ…‘wxÆ“xÆ“yˆuƐ…ÆX#) "` Vu†qyˆÆ…ˆÆˆu†‚qsuƃysˆ… ‰“ysxÆ…„Ætˆy’u s…„ˆ…‚‚uˆÆSVÆtˆy’u s…„ˆ…‚‚uˆÆsqƒ‰ÆqˆuÆ…‘ …vÆqt€‘‰ƒu„ ÆA…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 56 Genie Z-30/20 Part No. 43063...

  • Page 97: Machine Will Not Drive At Full Speed

    ‰“ysxu‰Æ†‘‚‚utÆ…‘Æ… uˆƒy„q‚Æ…„Ætˆy’u xuÆ…„Ɔ…‰yy…„Æsxus s…„ˆ…‚‚uˆ ’…‚qwuÆ…„ÆX#1 "` ayxƁu•Æ‰“ysxÆy„ Vu†qyˆÆ…†u„Æy„Æ“yˆu †‚qv…ˆƒÆ†…‰yy…„Æq„t syˆs‘yÆvˆ…ƒÆX#%Ɛxˆ…‘wx $"` r…xÆCƒuˆwu„s•ÆW…† xuÆr‚Æ“yˆuƐ…ÆPW# ‰“ysxu‰Æ†‘‚‚utÆ…‘Æ… xˆ…‘wxÆ“xÆ“yˆuƐ…ÆX'1 xuÆ…„Ɔ…‰yy…„Æsxus xˆ…‘wxƐxuÆr‚‘!“xÆ“yˆu ’…‚qwuÆ…„ÆX#% …ÆPW$Ɛxu„Ɛ…ÆX#1ÆSV ˆu†qyˆÆ…ˆÆˆu†‚qsuÆPW#Æ…ˆ PW$ÆSVÆsxusÆv…ˆ ƒusxq„ysq‚ƈu‰ˆysy…„ uu†y„wÆPW#Æ…ˆÆPW$ "` vˆ…ƒÆ…†uˆqy„w Vu†qyˆÆ…†u„Æy„ƈutÆ“yˆu vˆ…ƒÆÈbÈƐuˆƒy„q‚Æ…„ €…•‰ysÆ…Ɛ…ÆX#%ÆSV ˆu†‚qsuƆˆy„usÆsyˆs‘y r…qˆtÆ…„Æ€…•‰ysÆSV s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ Part No. 43063 Genie Z-30/20 5 - 57...

  • Page 98: Machine Drives At Full Speed With Platform Raised

    Vuqt€‘‰Ætˆy’uÆs…„ˆ…‚‚uˆ $"`Æ…ˆÆƒ…ˆu SVƈu†qyˆÆ…ˆÆˆu†‚qsu tˆy’uÆs…„ˆ…‚‚uˆÆSV s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ ayxƁu•‰“ysxÆy„ Vu†qyˆÆ…ˆÆˆu†‚qsuÆPW% †‚qv…ˆƒÆ†…‰yy…„Ær…x SVÆsxusÆv…ˆ Cƒuˆwu„s•ÆW…† ƒusxq„ysq‚ƈu‰ˆysy…„ "` ‰“ysxu‰Æ†‘‚‚utÆ…‘Æ… uu†y„wÆPW%Æqsy’qut xuÆ…„Ɔ…‰yy…„Æq„t SVÆs…„‰‘‚ÆEu„yu ‰us…„tqˆ•Ær……ƒÆˆqy‰ut G„t‘‰ˆyu‰ÆWuˆ’ysu qsy’quÆv……‰“ysxÆq„t Bu†qˆƒu„ sxusÆ’…‚qwuÆ…„ÆÈVÈ uˆƒy„q‚Æ…„Ætˆy’u s…„ˆ…‚‚uˆ $"`Æ…ˆÆƒ…ˆu AxusÆv…ˆÆƒusxq„ysq‚ ˆu‰ˆysy…„Ɓuu†y„wÆPW# q„tÆPW$Æqsy’qutÆSV ˆu†qyˆÆ…ˆÆˆu†‚qsuÆPW# q„tÆPW$ÆSVÆs…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 58 Genie Z-30/20 Part No. 43063...

  • Page 99: Remote Brake Release Inoperative

    †…‰yy…„Æqsy’quƈuƒ…u †‚‘wƐ…ÆX)' rˆquƈu‚uq‰uÆq„tÆsxus ’…‚qwuÆqÆ…‘†‘Æ‰ytuÆ…v ˆuƒ…uÆrˆuqÆˆu‚uq‰u †‚‘wÆ…„Æwˆ…‘„tÆs…„ˆ…‚ $"` †q„u‚ "` ayxÆwˆ…‘„tÆs…„ˆ…‚ Vu†qyˆÆ…†u„Æy„Ɔ…“uˆ Cƒuˆwu„s•ÆW…†Æ‰“ysx ‰‘††‚•Æ“yˆuÆsyˆs‘yÆvˆ…ƒ "` †‘‚‚utÆ…‘Æ…ƐxuÆ…„ wˆ…‘„tÆs…„ˆ…‚ †…‰yy…„ÆsxusÆ’…‚qwu Cƒuˆwu„s•ÆW…†Æ‰“ysx qÆy„†‘Æ‰ytuÆ…vƈuƒ…u T#Ɛ…ƈuƒ…uÆrˆuq rˆquƈu‚uq‰u ˆu‚uq‰uƆ‚‘w $"` Vu†qyˆÆ…ˆÆˆu†‚qsuÆ…†u„ y„ƈuƒ…uÆrˆuqÆˆu‚uq‰u ‰“ysxÆSVƈu†‚qsu ˆuƒ…uÆrˆuqÆˆu‚uq‰u †‚‘wÆSVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 43063 Genie Z-30/20 5 - 59...
  • Page 100 †‚‘wƐ…ÆX)' rˆquƈu‚uq‰uÆq„tÆsxus ’…‚qwuÆqÆ…‘†‘Æ‰ytuÆ…v ˆuƒ…uÆrˆquƈu‚uq‰u †‚‘wÆ…„Æwˆ…‘„tÆs…„ˆ…‚ †q„u‚ "` $"` ayxÆwˆ…‘„tÆs…„ˆ…‚ Vu†qyˆÆ…†u„Æy„Ɔ…“uˆ Cƒuˆwu„s•ÆW…†Æ‰“ysx ‰‘††‚•Æ“yˆuÆsyˆs‘yÆvˆ…ƒ †‘‚‚utÆ…‘Æ…ƐxuÆ…„ wˆ…‘„tÆs…„ˆ…‚ "` †…‰yy…„ÆsxusÆ’…‚qwu Cƒuˆwu„s•ÆW…†Æ‰“ysx qÆy„†‘Æ‰ytuÆ…vƈuƒ…u T#Ɛ…ƈuƒ…uÆrˆqu rˆquƈu‚uq‰uƆ‚‘w ˆu‚uq‰uƆ‚‘w $"` Vu†qyˆÆ…†u„Æy„ƈuƒ…u rˆuqÆˆu‚uq‰uƉ“ysxÆSV ˆu†‚qsuƈuƒ…uÆrˆqu ˆu‚uq‰uƉ“ysxÆSV ˆu†‚qsuƈuƒ…uÆrˆqu ˆu‚uq‰uƆ‚‘wÆSVÆs…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 60 Genie Z-30/20 Part No. 43063...
  • Page 101 Service Manual - Third pEdition Section 5 - Troubleshooting Flow Charts CHART 25 ayxÆwˆ…‘„tÆs…„ˆ…‚ Vu†qyˆÆ…†u„Æy„ƈut!“x A…„y„‘utÆvˆ…ƒÆxu "` Cƒuˆwu„s•ÆW…†Æ‰“ysx “yˆuÆsyˆs‘yÆvˆ…ƒÆX)0Ɛ… †ˆu’y…‘‰Æ†qwu †‘‚‚utÆ…‘Æ…ƐxuÆ…„ rˆquƈu‚uq‰uÆ’q‚’uÆR A †…‰yy…„Æqsy’quƈuƒ…u yuƒÆX rˆquƈu‚uq‰uÆq„tÆsxus ’…‚qwuÆqÆˆut!“xÆ“yˆu …„Ærˆquƈu‚uq‰uÆ’q‚’u R A ÆyuƒÆX $"`Æ…ˆÆƒ…ˆu A…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ Part No. 43063 Genie Z-30/20 5 - 61...
  • Page 102 Service Manual - Third Edition Section 5 - Troubleshooting Flow Charts This page intentionally left blank. 5 - 62 Genie Z-30/20 Part No. 43063...
  • Page 103 Do not allow oil to squirt Read, understand and obey the safety rules or spray. and operating instructions printed in the Genie Z-30/20 Operator's Manual. General Repair Process Be sure that all necessary tools and test equipment are available and ready for use.
  • Page 104 Section 6 - Schematics Service Manual - Third Edition Electrical Symbols Legend 6 - 2 Genie Z-30/20 Part No. 43063...
  • Page 105 Service Manual Section 6 - Schematics Electrical Schematic BLU/BLK BLU/BLK Part No. 43063 Genie Z-30/20 6 - 3...
  • Page 106 Service Manual - Third Edition Section 6 - Schematics Ground Controls Legend Part No. 43063 Genie Z-30/20 6 - 4...
  • Page 107 Section 6 - Schematics Service Manual - Third Edition Contactor Box and Turntable PC Board Legend 6 - 5 Genie Z-30/20 Part No. 43063...
  • Page 108 Service Manual - Third Edition Section 6 - Schematics Platform Controls Legend Part No. 43063 Genie Z-30/20 6 - 6...
  • Page 109 Service Manual - Third Edition Section 6 - Schematics Hydraulic Symbols Legend 6 - 7 Genie Z-30/20 Part No. 43063...
  • Page 110 Service Manual Section 6 - Schematics Hydraulic Schematic Part No. 43063 Genie Z-30/20 6 - 8...
  • Page 111 Before Repairs Start: problem Read, understand and obey the safety rules still exists and operating instructions in the Genie Z-30/20 Operator's Manual. Return to Inspect Perform service and test repair Be sure that all necessary tools and parts are problem available and ready for use.

  • Page 112: Platform Controls

    Connect the red (+) lead to result in death or serious injury. the "B" terminal on the printed circuit board. Remove all rings, watches and other jewelry. 7 - 2 Genie Z-30/20 Part No. 43063...
  • Page 113 12 Raise the primary boom or the secondary boom approximately 5 feet (1.5 m) to activate the drive limit switch. Part No. 43063 Genie Z-30/20 7 - 3...
  • Page 114 Connect the black (-) lead to the spade terminal on the valve coil where the blue/red wire was removed from. 7 - 4 Genie Z-30/20 Part No. 43063...

  • Page 115: Foot Switch

    Max-out 0.72 to 0.75 amps wire combination listed below and check for (controller turned to "9") continuity. Test Desired result black to white continuity (zero W) Part No. 43063 Genie Z-30/20 7 - 5...

  • Page 116: Toggle Switches

    3 to 4, 5 & 6 no continuity terminal 4 to 5 continuity terminal 4 to 6 no continuity terminal 5 to 6 no continuity Single pole double throw (SPDT) Double pole double throw (DPDT) 7 - 6 Genie Z-30/20 Part No. 43063...

  • Page 117: Platform Components

    3 Remove the pin retaining fastener from Do not overtighten the platform the rod-end pin. mounting fasteners during 4 Remove the pin retaining fastener from installation. the barrel-end pin. Part No. 43063 Genie Z-30/20 7 - 7...
  • Page 118 3 Loosen the lock nut on the needle valve. Do not remove the valve. locknut primary extension boom needle valve platform pivot mount 4 Open the needle valve by turning the needle valve counterclockwise until it stops. 7 - 8 Genie Z-30/20 Part No. 43063...

  • Page 119: Platform Rotator

    1 Open the platform control box lid and remove the platform control box mounting fasteners. Lay the platform controls off to the side. Component damage hazard. Cables can be damaged if they are kinked or pinched. Part No. 43063 Genie Z-30/20 7 - 9...
  • Page 120 Tighten the locknut until it is difficult to twist the platform. 7 Operate the platform rotator and check for smooth operation. 7 - 10 Genie Z-30/20 Part No. 43063...

  • Page 121: Primary Boom Components

    Perform this procedure with the boom in the stowed position. 1 Remove the platform. See 2-1, How to Remove the Platform. 2 Disconnect the battery pack plugs from the machine. 3 Remove the turntable covers. Part No. 43063 Genie Z-30/20 7 - 11...
  • Page 122 Use the oil pressure to dissipate a soft metal drift to remove the pin. gradually. Do not allow oil to squirt or spray. 7 - 12 Genie Z-30/20 Part No. 43063...
  • Page 123 During removal, the overhead crane strap will need to be carefully adjusted for proper balancing. 7 Remove the retaining fasteners from the extension cylinder rod-end mounting brackets at the platform end of the inner tube. Part No. 43063 Genie Z-30/20 7 - 13...

  • Page 124: Primary Boom Lift Cylinder

    Component damage hazard. Be gradually. Do not allow oil to squirt sure not to damage the or spray. counterbalance valve block on the barrel end of the primary boom lift cylinder. 7 - 14 Genie Z-30/20 Part No. 43063...

  • Page 125: Extension Cylinder

    Cap the fittings on the cylinder. Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow to dissipate gradually. Do not allow oil to squirt or spray. Part No. 43063 Genie Z-30/20 7 - 15...

  • Page 126: Platform Leveling Master Cylinder

    Do not allow oil to squirt or spray. 2 Remove the pin retainer from the master cylinder rod-end pivot pin. Place a rod through the rod-end pivot pin and twist to remove the pin. 7 - 16 Genie Z-30/20 Part No. 43063...

  • Page 127: Secondary Boom Components

    Dealer service is required. Follow the disassembly steps to the point required to complete the repair. Then re-assemble the secondary boom by following the disassembly steps in reverse order. Part No. 43063 Genie Z-30/20 7 - 17...
  • Page 128 20 Use a soft metal drift to remove the secondary cylinder with a lifting strap from an overhead boom pivot pin at the mid-pivot. crane to support it when the barrel-end pivot pin is removed. 7 - 18 Genie Z-30/20 Part No. 43063...
  • Page 129 27 Lower the rod end of the secondary boom lift may become unbalanced and fall cylinder onto the wood block. when it is removed from the machine. Part No. 43063 Genie Z-30/20 7 - 19...

  • Page 130: Secondary Boom Lift Cylinder

    Do not lift it. 6 Remove the pin retaining fasteners from the secondary boom lift cylinder barrel-end pivot pin. Then use a soft metal drift to remove the pin. 7 - 20 Genie Z-30/20 Part No. 43063...

  • Page 131: Ground Controls

    3 Connect the leads from an ohmmeter to each terminal combination and check for continuity. Terminals 7 and 8 represent the coil and should not be tested in any other combination. Relay Schematic Bubble number represents the terminal number Part No. 43063 Genie Z-30/20 7 - 21...

  • Page 132: Hydraulic Pumps

    Function Pump 1 Drain the reservoir into a suitable container. 2 Remove the mounting fasteners from the hydraulic reservoir. Remove the reservoir. 3 Remove the pump mounting bolts. Carefully remove the pump. 7 - 22 Genie Z-30/20 Part No. 43063...
  • Page 133 Service Manual - Third Edition Section 7 - Repair Procedures This page intentionally left blank. Part No. 43063 Genie Z-30/20 7 - 23...

  • Page 134: Manifolds

    SAE No. 10 55 ft-lbs / 75 Nm SAE No. 4 13 ft-lbs / 18 Nm SAE No. 12 75 ft-lbs / 102 Nm SAE No. 6 18 ft-lbs / 24 Nm 7 - 24 Genie Z-30/20 Part No. 43063...
  • Page 135 Service Manual - Third Edition Section 7 - Repair Procedures MANIFOLDS Part No. 43063 Genie Z-30/20 7 - 25...

  • Page 136: Valve Adjustments - Function Manifold

    6 Repeat steps 2 through 3 and recheck the Secondary boom down relief valve specifications valve pressure. Pressure 1600 psi Primary boom down relief valve specifications 110 bar Pressure 1400 psi 97 bar 7 - 26 Genie Z-30/20 Part No. 43063...
  • Page 137 Tip-over hazard. Do not adjust the relief valves higher than recommended. 6 Repeat steps 2 through 3 and recheck the valve pressure. Turntable rotate relief valve specifications Pressure 850 psi 58.6 bar Part No. 43063 Genie Z-30/20 7 - 27...

  • Page 138: Brake Manifold Components

    Schematic items T and V SAE No. 10 55 ft-lbs / 75 Nm Proportional solenoid valve - 24V 19 - 20W SAE No. 12 75 ft-lbs / 102 Nm Schematic item U 7 - 28 Genie Z-30/20 Part No. 43063...
  • Page 139 Service Manual - Third Edition Section 7 - Repair Procedures MANIFOLDS Part No. 43063 Genie Z-30/20 7 - 29...

  • Page 140: Proportional Manifold Components

    50 ft-lbs / 68 Nm Valve coil specifications SAE No. 10 55 ft-lbs / 75 Nm Proportional solenoid valve - 24V 19 - 20W SAE No. 12 75 ft-lbs / 102 Nm (schematic item P) 7 - 30 Genie Z-30/20 Part No. 43063...
  • Page 141 Service Manual - Third Edition Section 7 - Repair Procedures MANIFOLDS Part No. 43063 Genie Z-30/20 7 - 31...

  • Page 142: Turntable Rotation Components

    Then raise the primary lift cylinder with the crane, to a vertical position. 5 Remove the pin retainer from the pivot pin at the barrel end of the primary boom lift cylinder. 7 - 32 Genie Z-30/20 Part No. 43063...
  • Page 143 Do not allow oil to squirt Crushing hazard. or spray. Turntable may be become unbalanced and fall if the forks do not extend past the center point of the turntable. Use fork extensions if necessary. Part No. 43063 Genie Z-30/20 7 - 33...
  • Page 144 22 Remove the fasteners from the cover at the non-steer end of the drive chassis. Remove the cover from the machine. 7 - 34 Genie Z-30/20 Part No. 43063...
  • Page 145 Align the mark with the rotation stop block on the chassis. Specifications - torque First rotation 95 foot pounds 129 Newton meters Second rotation 190 foot pounds 258 Newton meters Part No. 43063 Genie Z-30/20 7 - 35...
  • Page 146 13 Position the turntable so that the flat side of the turntable is parallel with the worm drive gear. 7 - 36 Genie Z-30/20 Part No. 43063...

  • Page 147: Steering Axle Components

    7 Remove the retaining fastener from the king with grease. pin. 2 Place the large inner bearing into the rear 8 Attach a strap from a lifting device to the of the hub. yoke/hub assembly for support. Part No. 43063 Genie Z-30/20 7 - 37...

  • Page 148: Steering Cylinder

    1 Remove the cotter pin from both clevis pins, then remove the clevis pin from each end of the tie rod. 2 Remove the tie rod. Always use a new cotter pin when installing a clevis pin. 7 - 38 Genie Z-30/20 Part No. 43063...

  • Page 149: Non-Steering Axle Components

    Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Part No. 43063 Genie Z-30/20 7 - 39...
  • Page 150 Genie North America 18340 NE 76th Street P.O. Box 97030 Redmond, Washington 98073-9730 Distributed By: Genie Europe Brunel Drive Newark Nottinghamshire NG24 2EG England...

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