Table of Contents
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Table of Contents
Related Manuals for Maico MC 440 1980
Summarization of Contents
Motorcycle Technical Specifications
Model Row and Main Measurements
Lists motorcycle models and their key physical dimensions.
Engine and Motor Specifications
Details engine type, displacement, bore, stroke, and power output.
System Technical Specifications
Carburetor and Ignition Details
Covers carburetor settings, jets, ignition type, and timing.
Clutch and Transmission Data
Provides data on clutch operation and transmission ratios.
Drive Train and Gear Ratio Specifications
Transmission Ratios and Drive Chain
Lists gear ratios and drive chain specifications.
Chassis and Suspension Specifications
Chassis and Frame Details
Information on chassis, frame, and related components.
Front Suspension and Wheel Travel
Details front fork specifications and travel length.
Fork, Brake, and Tire Specifications
Fork, Brake, and Tire Specs
Covers fork springs, brakes, tires, and air pressure settings.
Tank, Air Filter, and Exhaust Specifications
Tank, Air Filter, and Exhaust Details
Specifies fuel tank, air filter, exhaust, and color information.
Initial Service Instructions
Preparation Before Race
Checks and preparations required before riding.
Service After First Test Run
Post-ride checks and maintenance after one hour.
Torque and Ignition Service Procedures
Torque Specifications
Lists fastener torque values for assembly and maintenance.
Carburetor Tuning and Jetting Guide
Carburetor System Functions
Describes how jets and needle affect mixture at different throttle openings.
Pilot and Midrange Adjustments
Details idle speed and midrange mixture adjustment procedures.
Carburetor Tuning and Clutch Maintenance
Top End and Acceleration Tuning
Adjustments for full throttle performance and acceleration.
Clutch, Primary Chain, and Transmission
Maintenance and checks for the clutch and transmission.
Routine Maintenance Procedures
Wheel and Chain Maintenance
Covers wheel centering, spoke tension, and chain adjustments.
Cables, Fuel Lines, and Petcock
Maintenance for cables, fuel lines, and petcock cleaning.
Lubrication and Oil Changes
Procedures for transmission oil changes and fork oil.
Fork Oil and Cylinder/Piston Service
Front Fork Oil Change Procedure
Step-by-step guide for changing front fork oil.
Cylinder and Piston Specifications
Details cylinder and piston dimensions and specifications.
Cylinder Reboring and Crankshaft/Connecting Rod Specs
Cylinder Reboring Guidelines
Procedures and criteria for reboring cylinders.
Crankshaft and Connecting Rod Details
Technical details for crankshaft and connecting rod.
Engine Parts Catalog
Crankshaft and Connecting Rod Parts
Specific parts for crankshaft and connecting rod assemblies.
Engine Parts: Pistons and Cylinders
Piston and Piston Ring Parts
Lists various piston and piston ring part numbers.
Cylinder Liner and Head Components
Parts related to cylinder liners and cylinder head assembly.
Engine Parts: Transmission and Clutch
Clutch and Transmission Components
Parts for the clutch, clutch discs, and transmission gears.
Engine Parts: Gearbox and Shifting
Gearbox and Layshaft Parts
Components for the gearbox and layshaft.
Gear Change Mechanism Parts
Parts related to the gear change lever and mechanism.
Engine Parts: Ignition and Ancillaries
Ignition System Parts
Components of the ignition system, including coil and wiring.
Chassis Parts: Frame and Suspension
Frame and Swing Arm Parts
Parts for the frame, swing arm, and bushes.
Chassis Parts: Brakes and Fuel Systems
Brake and Fuel System Parts
Parts for the brake system, fuel delivery components.
Chassis Parts: Seat, Air Box, and Controls
Seat and Air Box Components
Parts for the seat, air box, and related mounting hardware.
Chassis Parts: Exhaust and Springs
Exhaust System and Spring Parts
Parts for the exhaust system and suspension springs.
Chassis Parts: Fork and Steering Assembly
Fork Leg and Damper Components
Parts for the fork legs, sliders, and damper assembly.
Steering Head and Handlebar Parts
Components for the steering head and handlebar controls.
Chassis Parts: Wheels and Tires
Brake Plates and Wheel Components
Parts for brake plates, wheel hubs, spokes, and nipples.
Chassis Parts: Rear Wheel and Drive
Rear Wheel and Sprocket Components
Parts for the rear wheel, rim, spokes, and sprocket.
Chassis Parts: Axles and Controls
Axle, Fender, and Control Lever Parts
Parts for axles, fenders, and control levers (clutch, brake).
Chassis Parts: Stickers and Miscellaneous
Stickers and Mounting Hardware
Various stickers and mounting hardware for the chassis.
Carburetor Parts Catalog
Carburetor Jet Size Guide
Information on available jet sizes for tuning.
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