SPETEC FMS 75 Translation Of The Original Operating Instructions
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SPETEC FMS 75 Translation Of The Original Operating Instructions

Laminar flow systems
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Laminar flow systems
Translation of the original operating instructions
6.0 2020

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Summary of Contents for SPETEC FMS 75

  • Page 1 Laminar flow systems Translation of the original operating instructions 6.0 2020...
  • Page 2 Legal notice Legal notice SPETEC GmbH ® Am Kletthamer Feld 15 85435 Erding Germany Telephone: +49(0) 8122 95909-0 Fax: +49(0) 8122 95909-55 E-mail: spetec@spetec.de Website: www.spetec.de 6.0 2020...
  • Page 3 Foreword Foreword Thank you for choosing to purchase a clean room system from Spetec. The clean room system is ideal for use in industry and research. The following pages provide instructions on proper and careful use of your clean room system as well as information for servicing and maintenance.

  • Page 4: Table Of Contents

    Table of contents Table of contents EC Declaration of Conformity................6 General information.................... 7 General information concerning these instructions..........7 Explanation of symbols..................Structure of safety information................On these operation instructions................Intended target groups................... Type plate....................... Technical data...................... 10 Clean room systems....................10 Power consumption....................
  • Page 5 Table of contents Commissioning....................34 Connecting the cables.................... 34 Connectors......................35 Operation......................37 SuSi clean room systems..................37 Basic clean room systems..................39 EFBS, EFBS-V and EBS series clean room systems..........40 Troubleshooting....................40 Maintenance......................41 10.1 Care and service....................41 10.2 Filter change......................

  • Page 6: Ec Declaration Of Conformity

    EN 61000-6-2:2005 This Declaration of Conformity shall cease to be valid if the machine is converted or modified without our consent. This declaration is made for and on behalf of the manufacturer. Spetec GmbH Am Kletthamer Feld 15 85435 Erding, Germany...

  • Page 7: General Information

    General information General information General information concerning these instructions Please read these instructions in full before commissioning the clean room system. They outline the way in which it should be used and point out potential hazards. Explanation of symbols The clean room cell is not designed for When installing a clean room system or accessing the ceiling area.

  • Page 8: Structure Of Safety Information

    General information Structure of safety information The safety information in these instructions is presented in a standardised format with standardised symbols. Observe the information provided. The hazard classes outlined are used according to the likelihood of occurrence and the severity of the consequence. Safety information DANGER! Imminent hazard with high risk...

  • Page 9: Intended Target Groups

    General information Intended target groups The target groups for these operating instructions are operating and maintenance personnel, i.e. trained and instructed technicians or trained production workers. These persons carry out work in accordance with the authorisation granted by the operating company. These persons must have the expertise required to carry out the work based on their professional training or comparable on-the-job training and be able to carry out the work properly and with skill that takes into account safety and potential hazards.

  • Page 10: Technical Data

    Technical data Technical data Clean room systems Clean room systems FMS series SuSi FMS basic FBS series SuSi FBS-V series SuSi FMS series standard EBS series SuSi EFBS series SuSi EFBS-V series SuSi Power supply 230 V AC Frequency 50/60 Hz Fuse Si: M 3.15 A Temperature range...

  • Page 11: Power Consumption

    Technical data Clean room workstations CleanBoy maxi CleanBoy mini CleanBoy basic Power supply 230 V AC Frequency 50/60 Hz Fuse Si: M 3.15 A Temperature range +10°C to +50°C Humidity 20% to 80% non-condensing Power consumption 3.2.1 Laminar flow module FMS series SuSi Size Average power consumption at 0.4 m/s...

  • Page 12: Filter Sizes

    Technical data Filter sizes 3.3.1 Laminar flow module FMS series SuSi Designation Filter dimensions in mm Weight in kg Laminar flow module FMS 24* 610 x 400 Laminar flow module FMS 37 610 x 610 Laminar flow module FMS 56 915 x 610 Laminar flow module FMS 75 1220 x 610...
  • Page 13 Technical data EFBS series SuSi Designation Filter dimensions in mm Weight in kg Laminar flow box EFBS 37 610 x 610 Laminar flow box EFBS 56 915 x 610 Laminar flow box EFBS 75 1220 x 610 Laminar flow box EFBS 93 1525 x 610 Laminar flow box EFBS 112 1830 x 610...

  • Page 14: Clean Room Stations And Workstations

    Technical data 3.3.3 Clean room stations and workstations CleanBoy mini/maxi Designation Filter dimensions in mm CleanBoy 37 610 x 610 CleanBoy 56 915 x 610 CleanBoy 75 1220 x 610 CleanBoy 93 1525 x 610 CleanBoy 112 1830 x 610 CleanBoy mini/maxi basic Designation Filter dimensions in mm...

  • Page 15: Dimensions

    Technical data Dimensions The dimensions apply for the following clean room systems: FBS series EFBS series PBS series EBS series Size Dimensions in mm 645 x 735 950 x 1040 1255 x 1345 1560 x 1650 1865 x 1955 The dimensions apply for the following clean room systems: CleanBoy mini CleanBoy maxi Size...

  • Page 16: Internal Dimensions Of The Frame Of The Laminar Flow Module

    Technical data Internal dimensions of the frame of the laminar flow module Internal dimensions of the frame from above Designation Width in mm Length in mm Laminar flow module FMS 37 Laminar flow module FMS 56 Laminar flow module FMS 75 1255 Laminar flow module FMS 93 1560...

  • Page 17: Safety

    Safety Safety General safety information DANGER! Danger of death due to electrical voltage to 230 V/50 Hz This could result in death or serious injury. Do not touch live parts. Do not attach earths to mechanical connecting elements. DANGER! Danger of death due to residual voltages in capacitors on fan motors. Contact with fan motors could result in death or serious injury.

  • Page 18: Safety Equipment

    Safety WARNING! Risk of injury due to restoration of energy supply after an interruption This could result in serious injury or death. Troubleshooting and maintenance may only be carried out with the clean room system switched off and secured against reactivation. Safety equipment The clean room system does not have a mechanical emergency stop.

  • Page 19: Foreseeable Misuse

    Remove the mains plug before opening the casing. Remove the mains plug before changing the fuse. Use only the fuse types listed here. Conversions and attachments to the clean room system are permitted only with the consent of Spetec. 6.0 2020...

  • Page 20: Description Of The Clean Room System

    Description of the clean room system Description of the clean room system Product series: Laminar flow module (FMS series) Laminar flow boxes (FBS, EFBS series) Protection box (PBS series) Exhaust (protection) box (EBS series) Clean room stations and workstations (CleanBoy) The series of devices is modular in construction, which means that individual components are mutually compatible and expandable.

  • Page 21: Laminar Flow Box

    Description of the clean room system FMS series basic The FMS series basic does not have a display and cannot be converted into a laminar flow box. Laminar flow box 5.2.1 Laminar flow box The following versions of the laminar flow box are available: FBS series FBS series standard FBS-V series...
  • Page 22 Description of the clean room system FBS series The FBS series is a table-top device with sliding door and perforated metal shelves. FBS series standard The FBS series standard is a table-top device without sliding door and perforated metal shelves. 6.0 2020...
  • Page 23 Description of the clean room system FBS-V series The FBS-V series is a laminar flow module with clean room strip curtain. The curtain is 2000 mm long, but can be made according to customer specifications. 6.0 2020...

  • Page 24: Exhaust Flow Box

    Description of the clean room system 5.2.2 Exhaust flow box The following versions of the exhaust flow box are available: EFBS series EFBS-V series The EFBS series is a laminar flow box that is additionally equipped with an acid-resistant extraction device. The extraction device is connected to a domestic extraction system by a pipe.

  • Page 25: Protection Box

    Description of the clean room system Protection box PBS series The protection box is a table-top device. It does not have a filter attachment. It can be retrofitted with a filter attachment to convert it into a laminar flow box. The PBS series is used as a clean room workstation and is designed for dust-proof storage of objects.

  • Page 26: Clean Room Stations And Workstations

    Description of the clean room system Clean room stations and workstations The following versions of the clean room station and workstation are available: CleanBoy mini CleanBoy maxi CleanBoy basic The CleanBoy comprises a SuSi series laminar flow module and a mounting frame. CleanBoy mini The CleanBoy mini is a table-top device.
  • Page 27 Description of the clean room system CleanBoy basic mini The CleanBoy basic mini is a table-top device and is equipped with a basic series laminar flow module. CleanBoy basic maxi The CleanBoy basic maxi is a standalone device and is equipped with a basic series laminar flow module. 6.0 2020...

  • Page 28: Installing The Clean Room System

    Note the weight and mounting points of your laminar flow module, see Chapter 3.3, "Filter sizes". NOTICE Handles may be obtained from Spetec for easier installation. Use suitable lifting equipment for laminar flow modules. The following clean room systems must undergo installation before commissioning: FMS series SuSi...

  • Page 29: Installing The Fms Series Susi

    Installing the clean room system Installing the FMS series SuSi The FMS series SuSi can be installed in the following locations: On a machine Above a table or workstation On the ceiling of a building FMS series SuSi installation from above FMS series SuSi Profile frame M6 fillister head screws...
  • Page 30 Installing the clean room system FMS series SuSi installation from below NOTICE Installing the laminar flow module from below allows for a main filter change from below. Screw Mounting (not included) FMS series SuSi Screw 1. Slide the FMS series SuSi (3) through the profile frame from below. The internal dimensions of the profile frame can be found in the technical data, see Chapter 3.5, "Internal dimensions of the frame of the laminar flow...

  • Page 31: Installing The Fms Basic

    Installing the clean room system 3. Screw the FMS series SuSi to the profile frame. 4. Check that the profile frame is above the module frame and holds the ceiling bracket on which the ceiling panels are positioned. Installing a laminar flow module on the ceiling of a building Ceiling attachments 1.
  • Page 32 Installing the clean room system Installation on a mounting frame Lock plate Countersunk screws FMS series basic Mounting frame M6 screws 1. Undo the countersunk screws (2) using a hexagonal screwdriver 2.5 or Torx Tx20. 2. Remove the lock plate (1). 3.

  • Page 33: Installing The Fbs-V Series Susi And Efbs-V Series Susi

    Chapter 3.3, "Filter sizes". NOTICE Handles may be obtained from Spetec for easier installation. Use suitable lifting equipment for laminar flow modules. Instead of a box made from acrylic glass panes, the FBS-V series SuSi and EFBS-V series SuSi have a clean room strip curtain.

  • Page 34: Commissioning

    "Operation". Connecting the cables NOTICE There is no fixed sequence for connecting the cables. Nevertheless, Spetec recommends connecting the control cables first and then the cold-device plug for the 230 V power supply. NOTICE The maximum power consumption of the light output and mains output is 200 W. This value must not be exceeded.

  • Page 35: Connectors

    Commissioning Connectors SuSi clean room system connectors Fig. 1: Cable connections Control (7-pin) Light output Mains output Power supply Device fuse PLC connection (10-pin)* *PLC connection can be optionally installed at the time of purchase. Please observe the supplementary instructions. 1.
  • Page 36 Commissioning Basic clean room system connector Fig. 2: Cable connections Remote connection Device fuse Power supply 1. Connect the supplied cold-device cable to the power supply. 2. Connect the power supply cable to a free socket. The clean room system is ready for operation. 6.0 2020...

  • Page 37: Operation

    Operation Operation DANGER! Danger of death due to electrical voltage to 230 V/50 Hz This could result in death or serious injury. Do not touch live parts. Do not attach earths to mechanical connecting elements. SuSi clean room systems NOTICE If call service appears on the display, please contact customer services.
  • Page 38 Operation Settings Button Function Explanation Increase flow speed Flow speed can be adjusted in increments. The following appear on the display: eco, 0.25m/s, 0.30m/s, 0.35m/s, 0.40m/s; 0.45m/s, 0.50 m/s, max. Reduce flow speed Flow speed can be adjusted in increments. The following appear on the display: eco, 0.25m/s, 0.30m/s, 0.35m/s, 0.40m/s;...

  • Page 39: Basic Clean Room Systems

    Operation Basic clean room systems Controls Mains on/off switch Flow speed setting Function Explanation Mains on/off switch Switch the fan on/off Flow speed setting Continuous adjustment of flow speed 6.0 2020...

  • Page 40: Efbs, Efbs-V And Ebs Series Clean Room Systems

    This could result in serious injury or death. Troubleshooting and maintenance may only be carried out with the clean room system switched off and secured against reactivation. NOTICE In the event of errors in the control or electronics, please contact Spetec. 6.0 2020...

  • Page 41: Maintenance

    Replacement of the main filter, if necessary Mechanical inspection and, if necessary, repair Certification with confirmation of clean room class Specification of the measured particle count inside and outside of the Spetec clean room system Spetec customer services contact information Telephone:...

  • Page 42: Filter Change

    Maintenance 10.2 Filter change WARNING! Risk of injury due to voltages on the clean room system This could result in serious injury or death. Remove the mains plug of the clean room system before opening the clean room system. WARNING! Risk of injury due to falling parts This could result in serious injury or death.

  • Page 43: 10.2.1 Changing The Pre-Filter

    Maintenance 10.2.1 Changing the pre-filter Screws (6x) Pre-filter with filter grille Filter grille Pre-filter 1. Remove the screws (1). 2. Remove the pre-filter and filter grille (2). 3. Slide the pre-filter (4) out of the filter grille (3). 4. Insert the new pre-filter (4) into the filter grille (3). 5.

  • Page 44: 10.2.2 Changing The Main Filter On Standalone Devices

    Maintenance 10.2.2 Changing the main filter on standalone devices NOTICE On standalone devices, do not change the filter from below. Lift the laminar flow module upwards. NOTICE To prevent damage to the main filter, the inside of the main filter must not be subjected to point loads. Filter module Main filter Screws (12x)

  • Page 45: Changing The Main Filter On Clean Room Cells And Suspended Laminar Flow Modules

    Maintenance 10.2.3 Changing the main filter on clean room cells and suspended laminar flow modules WARNING! Risk of injury due to falling main filter This could result in serious injury or death. Undo the lock plates only when carrying out installation and maintenance. A filter change must be carried out by two people.
  • Page 46 Maintenance Changing unit 6. Screw down the wing screws alternatively in increments of 50 to 80 mm until the main filter (3) can be removed. 7. Insert the new main filter. Main filter 8. Fit the main filter in reverse order. 9.

  • Page 47: Cleaning

    "Disposal". 12.2 Disposal Spetec clean room systems are constructed in accordance with applicable directives on the avoidance of hazardous substances (RoHS). The pre-filter and main filter must be disposed of by the operating company. The clean room system without the pre-filter and main filter can be disposed of by a recycling specialist.

  • Page 48: Spare Parts List

    Spare parts list Spare parts list Designation Item no. Microfuse M 1.60 A 40 - 0040 acid fume cupboard Microfuse M 3.15 A 40 - 0070 (size 24 to 112) Device supply line 42 - 0025 Radial fan 22 - 0203 Front assembly 06 - 0053 Rear assembly...

  • Page 49: Warranty Conditions

    Warranty conditions Warranty conditions 14.1 Warranty and liability The statutory warranty for all modules is 24 months. Filters and wear parts are excluded from the warranty. The warranty period commences on the day of delivery to the end customer. No warranty claims shall be accepted for damage resulting from a failure to observe these operating instructions. 6.0 2020...
  • Page 50 Table of abbreviations Table of abbreviations Spetec exhaust (protection) box EFBS Spetec exhaust flow box Spetec flow box FBS-V Spetec flow box curtain Spetec flow module Spetec protection box SuSi Super silent 6.0 2020...
  • Page 52 Backcover Spetec GmbH ® Am Kletthamer Feld 15 85435 Erding Germany Telefon: +49 8122 95909-0 Fax: +49 8122 95909-55 E-Mail: spetec@spetec.de Webseite: www.spetec.de...

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