Lewmar EVO 45 Owners Installation, Operation & Servicing Manual

Lewmar EVO 45 Owners Installation, Operation & Servicing Manual

Electric/hydraulic winches

Advertisement

Lewmar OCEAN & EVO®
Electric/Hydraulic Winches
B2303 Issue 14
Ocean Winch size 40-111
Evo™ Winch size 40-90
GB
Owners Installations, Operation & servicing manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EVO 45 and is the answer not in the manual?

Questions and answers

Summarization of Contents

1. Introduction
Product support
Information on how to get assistance and find distributors.
CE Approvals
Details on obtaining CE approval certificates for the product.
Important information about this manual
Guides on understanding and following manual warnings and symbols.
2. Safety Notice
2.1 Winches general
General safety guidelines and precautions for using winches.
2.2 Fitting
Safety instructions for installing and fitting the winch equipment.
2.3 Electrical
Safety precautions for electrical installations and connections.
3. Installation
3.1 Electric conversion kit
Details on converting manual winches to electric power using kits.
3.2 Preparing manual winch for electric conversion
Steps for preparing a manual winch for electric conversion.
3.3 Above deck preparation electric/hydraulic winch
Guidance for preparing the winch installation area above the deck.
3.4 Below deck preparation
Instructions for preparing the winch installation space below the deck.
3.5 Fitting an electric/hydraulic winch 40-65
Step-by-step guide for fitting electric/hydraulic winches of sizes 40-65.
3.6 Fastenings
Information and table for selecting correct deck fastening bolts.
3.7 Electric winch motor/gearbox coupling
Procedure for coupling electric winch motors and gearboxes.
3.8 Hydraulic winch coupling
Steps for coupling hydraulic winches with motors.
4. Electrical Wiring
4.1 Electric cable selection
Guide to selecting appropriate cable sizes for winch wiring.
4.2 Wiring
General guidelines and recommendations for winch wiring installation.
4.3 Control switch installation
Instructions for installing control switches for the winch.
4.4 Electric motor terminal connections
Procedure for connecting electric motor terminals correctly.
4.5 Typical electrical layout
Diagram illustrating a common electrical system setup for winches.
4.6 Type "E" - 40/46/48 + EVO® 50 electric 12/24V
Details on Type 'E' electric winch installation for specific models.
4.7 Type "ELS" - 40-65 electric 12/24V
Description of Type 'ELS' load sensing electric winch installation.
4.8 Type "ELS" - 68-77 + EVO® 80 electric 12/24V
Description of Type 'ELS' load sensing electric winch installation.
4.9 Electric deck switches
Information on available electric deck switches for winches.
4.10 Wiring diagram 40-65
Schematic diagram for wiring electric winches 40-65.
4.11 Wiring diagram 68-77 + EVO® 70/80
Schematic diagram for wiring electric winches 68-77 and 70/80.
5. Hydraulic System
5.1 Installation
General information on hydraulic system installation procedures.
5.2 Hose types
Specifications and recommendations for hydraulic hose types.
5.3 Hydraulic drive unit
Details on hydraulic drive units and port connections.
6. Operation
6.1 Powered winch overview
General overview of powered winch operation and safety.
2 Speed Winch operation
Explanation of 2-speed winch operation modes and controls.
3 Speed winch operation
Explanation of 3-speed winch operation modes and controls.
6.2 Adjusting self tailers
Instructions for adjusting the self-tailing mechanism on winches.
6.3 Electric performance
Graphs showing electric winch line speed and amperage draw.
6.4 Hydraulic performance
Graphs showing hydraulic winch line speed and load characteristics.
7. Servicing
7.1 Parts list Electric 40-65
List of parts for electric winches, models 40-65.
7.2 Parts list Hydraulic 46-65
List of parts for hydraulic winches, models 46-65.
7.3 Parts list Electric 68-77
List of parts for electric winches, models 68-77.
7.4 Parts list hydraulic 68-111
List of parts for hydraulic winches, models 68-111.
7.5 General maintenance
Guidelines for monthly and seasonal maintenance of winches.
8. Specifications
8.1 Electric above/below deck dimensions
Dimensional data for electric winch installation above and below deck.
8.2 Hydraulic above/below deck dimensions
Dimensional data for hydraulic winch installation above and below deck.
8.3 Electric OCEAN winch specifications 12V
Technical specifications for 12V electric OCEAN winches.
8.4 Electric EVO® winch specifications 12V
Technical specifications for 12V electric EVO® winches.
8.5 Electric OCEAN winch specifications 24V
Technical specifications for 24V electric OCEAN winches.
8.6 Electric EVO® winch specifications 24V
Technical specifications for 24V electric EVO® winches.
8.7 Hydraulic OCEAN winch specifications
Technical specifications for hydraulic OCEAN winches.
8.8 Hydraulic EVO® winch specifications
Technical specifications for hydraulic EVO® winches.
9. Trouble shooting
9.1 Electric question & answer
Troubleshooting common electric winch operational issues.
9.2 Hydraulic oil leakage
Causes and identification of hydraulic oil leaks.
9.3 Hydraulic question & answer
Troubleshooting common hydraulic winch operational issues.
9. Warranty
A CONDITIONS AND LIMITATIONS
Conditions and limitations applying to the product warranty.
B EXCEPTIONS
Specific products or parts excluded from the warranty coverage.
C LIABILITY
Details on Lewmar's liability and exclusions under the warranty.
D PROCEDURE
Process for making a warranty claim and required notifications.
E SEVERANCE CLAUSE
Clause regarding the validity of remaining warranty terms if part is invalid.
F OTHER RIGHTS
Information on specific legal rights granted by the warranty.
G LAW
Governing law and jurisdiction for the warranty terms.
H DISPUTES
Procedures for resolving disputes related to the warranty.

Table of Contents

Save PDF