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Manuals
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Cascade Manuals
Valve Positioners
120F
Service manual
Cascade 120F Service Manual
Fork positioner
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Truck System Requirements
Recommended Hydraulic Supply
Installation Procedures
General Procedures
Truck System Requirements
Tools Required
Troubleshooting Chart
Plumbing
Hosing Diagram
Circuit Schematic
Fork Position Circuit
Sideshift Circuit
Electrical Circuit
Attachment Removal
Bearings
Bearing Lubrication
Fork Carrier Bearing Service
Carriage Bearing Service
Valves
Valve Removal
Flow Divider Valve Service
Sequence Valve Service
Solenoid Valve Service
Sideshift Cylinder
Cylinder Speed Adjustment
Cylinder Removal
Cylinder Disassembly
Cylinder Inspection
Cylinder Reassembly
Fork Position Cylinder
Cylinder Removal
Cylinder Disassembly
Cylinder Inspection
Cylinder Reassembly
Specifications
Hydraulics
Auxiliary Valve Functions
Truck Carriage
Torque Values
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Sideshift Cylinder
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Fork Position Cylinder
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Specifications
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S
ERVICE MANUAL
F-Series
Fork Positioners
Manual Number 208743-R1
c sc de
corpor tion
Cascade is a Registered Trademark of Cascade Corporation
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Summarization of Contents
Introduction
Special Definitions
Defines key terms used throughout the manual for clarity and emphasis.
Installation
Truck System Requirements
Specifies the required hydraulic pressure and flow volume from the lift truck.
Recommended Hydraulic Supply
Details the appropriate hydraulic supply configurations for different attachment types.
Installation Procedures
Step-by-step guide for physically mounting the fork positioner onto the lift truck carriage.
Auxiliary Valve Functions
Illustrates the operation of auxiliary valve controls for various fork positioner functions.
Periodic Maintenance
100 Hour Maintenance
Maintenance tasks to be performed every 100 hours of truck operation or service.
500 Hour Maintenance
Maintenance tasks to be performed every 500 hours, in addition to 100-hour tasks.
1000 Hour Maintenance
Maintenance tasks to be performed every 1000 hours, in addition to prior intervals.
2000 Hour Maintenance
Maintenance tasks to be performed every 2000 hours, in addition to prior intervals.
Troubleshooting
General Procedures
General guidelines and safety precautions before starting troubleshooting procedures.
Truck System Requirements
Verification of lift truck hydraulic pressure and flow volume for troubleshooting.
Tools Required
Lists specific tools needed for troubleshooting hydraulic systems.
Troubleshooting Chart
A guide to diagnose common problems in fork position and sideshift circuits.
Plumbing Diagrams
Covers hydraulic hose routing and circuit schematics for various valve types.
Fork Position Circuit
Diagnoses and addresses potential issues with the fork positioning function.
Sideshift Circuit
Diagnoses and addresses potential issues with the attachment's sideshift function.
Electrical Circuit
Troubleshooting guide for electrical components in solenoid-equipped attachments.
Service
Attachment Removal
Detailed steps for safely detaching the fork positioner from the lift truck.
Bearings Service
Covers lubrication and service for bearings like fork carrier and carriage.
Valves Service
Details service procedures for flow divider, sequence, and solenoid valves.
Sideshift Cylinder Service
Procedures for adjusting speed, removing, disassembling, inspecting, and reassembling the sideshift cylinder.
Fork Position Cylinder Service
Procedures for removing, disassembling, inspecting, and reassembling fork position cylinders.
Specifications
Hydraulics
Technical specifications detailing hydraulic pressure, flow volume, and oil compatibility.
Auxiliary Valve Functions
Describes the operational functions of auxiliary valves for different attachment types.
Truck Carriage
Specifications for truck carriage dimensions and conformity to ISO standards.
Torque Values
Provides a table of recommended torque values for various attachment components.
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