Chatillon TCM350 Series Operation Manual

Chatillon TCM350 Series Operation Manual

Motorized test stand

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Summarization of Contents

Reference and Registration
Welcome
Introduction to the TCM Series Motorized Test Stand, highlighting its technology and design.
Warnings
General Safety Precautions
Details critical hazards like crush, electrical, temperature, and robotic motion. Emphasizes operator safety.
Overview
Product Introduction
Introduces the TCM100 and TCM350 series, their design, and intended use environments.
Included Components and Accessories
Lists standard accessories and optional kits (Version A/B) for the TCM Series test stands.
Compatible Force Gauges
Recommends Chatillon DF Series digital force gauges for seamless integration with the TCM Series.
Front Panel Controls
Start/Stop Operation
Initiates or halts test execution. The Stop button stops any crosshead movement immediately.
Return to Zero (RTZ)
Returns the crosshead to its home position at maximum speed; display indicates status.
Jog Up and Jog Down
Manually moves the crosshead up or down at set or maximum speed, depending on the mode.
Zero Position Adjustment
Sets the TCM's current position as the zero reference point. Display confirms zeroing.
Speed Adjustment (Up/Down)
Increases or decreases the crosshead speed incrementally or rapidly.
Front Panel Indicators and Display
Mode Selection and Units
The Mode button sets operation mode (Tension/Compression/Cycle) and toggles speed units (mm/in).
Speed Display and Unit Indicators
The LED display shows speed; 'mm' or 'in' indicators show units.
Direction Indicators
Illuminated indicators show whether the crosshead is set for Compression or Tension movement.
Modes of Operation
Standard Modes (Compression/Tension)
Describes Standard Compression and Tension modes, including limit switch behavior and display feedback.
Unit Display (mm/in)
Explains how 'mm' and 'in' indicators reflect the speed units displayed.
Cycle Modes (Compression/Tension)
Details Compression-Cycle and Tension-Cycle modes involving automated back-and-forth movement.
Rear Panel Connectivity
Communication and USB Ports
Covers Communication (future use) and USB ports for firmware updates and PC connection.
Digital Force Gauge (DFG) Port
Interface for connecting force gauges to receive RS232 signals and stop on force limits.
Power and Foot Switch Connections
Details the Main Power Switch, Fuse, IEC Power Cord, and optional Remote Foot Switch connection.
Main Power Switch and Fuse
Describes the main power switch operation and the procedure for replacing the main power fuse.
Emergency Stop and Faults
Emergency Switch Operation
Explains how to activate and release the emergency stop button to ensure immediate safety shutdown.
Fault and Error Code Interpretation
Lists common fault codes (FE, LOAD, STAL, HOT, FATL, LSF) and their meanings for troubleshooting.
Workbench Mounting
Securing the Test Stand
Provides instructions and a template for securing the TCM to a workbench using mounting bolts.
Specifications
Performance Specifications
Details Load Capacity, Travel, Speed Range, Speed Accuracy, and Frame Deflection.
System and Part Numbering
Specifies the Measurement System (DF Series Gauge) and explains the Part Numbering System.
TCM Dimensions
Overall Physical Dimensions
Presents diagrams with precise measurements for the TCM test stand's standard and extended configurations.
Mounting Plate Options
Standard and Optional Plates
Describes the standard mounting plate and the optional multi-thread plate kit, including their specifications.
Support
Optional Accessories List
Catalog of optional accessories for the TCM Series, including part numbers and quantities.
Contact and Warranty Information
Customer Contact Details
Provides AMETEK contact information for various regions and international support.
Product Return and Warranty Policies
Outlines procedures for returning products and the terms of the instrument's two-year warranty.

Table of Contents