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OPERATION MANUAL
Vertical Turret Milling Machine
Model: e-mill 3VS & 3VSII, e-mill 3VK
e-mill 3VKH, e-mill 5VK, e-mill 6VK
Taiwan: Ya-Gin Machine Tool Manufacturing Inc.
No. 101, 506 Lane, Seng-Tso Road,
Seng Karng District, Taichung City, Taiwan
Tel: 886-4-2520-4120
CA: Springwood Industrial, Inc.
2320 E. Valencia Drive
Fullerton, CA 92831
Tel: 714-871-5558
NJ: Klim Industrial, Inc.
244 N. Randolphville Rd.
Piscataway, NJ 08854
Tel: 732-752-9100
Revised: 4/18/19
ACER
w/ Toshiba & Fuji Inverter
Fax: 886-4-2520-4123
Fax: 714-871-5554
Fax: 732-752-9101
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Table of Contents
Related Manuals for Acer e-mill 5VK
Summarization of Contents
SAFETY INSTRUCTIONS
General Safety Instructions
Provides general safety guidelines for operating the milling machine.
Maintenance Safety Instruction
Safety guidelines specifically for maintenance operations.
Installation Precautions
Crucial precautions for safe installation of the milling machine.
Grounding Requirements
Detailed instructions and requirements for proper machine grounding.
Operational Safety Precautions
Essential safety measures for machine operation.
Before Power On Checks
Critical checks and procedures before powering on the machine.
Routine Inspections and Warm-up
Guidelines for regular inspections and machine warm-up procedures.
Machine Operation Procedures
Step-by-step instructions and warnings for safe machine operation.
Completing a Job and Interrupting
Procedures for finishing jobs and temporarily stopping the machine.
Safety Devices and Maintenance Prep
Identification of safety devices and preparation for maintenance.
Warning Signs On The Machine
Explains the meanings of all warning labels on the machine.
SPECIFICATION
Machine Specifications Overview
General overview of machine specifications.
e-mill 3VS & 3VSII Specifications
Detailed specifications for e-mill 3VS and 3VSII models.
e-mill 3VK Specifications
Detailed specifications for the e-mill 3VK model.
e-mill 3VKH Specifications
Detailed specifications for the e-mill 3VKH model.
e-mill 5VK Specifications
Detailed specifications for the e-mill 5VK model.
e-mill 6VK Specifications
Detailed specifications for the e-mill 6VK model.
Milling Head Specification
Specifications for the milling head across different models.
Features & Description of Machines
Labeled parts and features of the milling machines.
INSTALLATION
Lifting Machine Procedures
Guidelines for safely lifting and moving the machine.
Solid Foundation Requirements
Requirements for a solid foundation for machine installation.
Leveling Machine Procedure
Procedure for leveling the machine accurately.
Connecting Power Supply
Steps for connecting the machine to the power source.
Wiring Diagrams and Electric Components
Includes circuit diagrams, panel layouts, and component lists.
LUBRICATION
Lubrication System of e-mill 3VS and 3VSII
Lubrication system diagram and components for 3VS & 3VSII.
Lubrication System of e-mill 3VK
Lubrication system diagram and components for 3VK.
Lubrication System of e-mill 3VKH & 5VK
Lubrication system diagram for 3VKH & 5VK models.
Lubrication System of e-mill 6VK
Lubrication system diagram for the 6VK model.
Lubrication Schedule for All e-mills
Recommended lubrication schedule based on area and frequency.
OPERATION
Safety Operation Rules Review
Review of essential safety rules for operating the machine.
Machine Nomenclature
Labeled parts diagrams for different e-mill models.
Key Operating Controls
Explains draw bar, spindle brake, and Hi-Neutral-Lo lever functions.
Feed System Operation
Details on quill feed selector, manual feed, and micrometer nut.
Ram Position and Clamping
Procedures for adjusting ram position and clamping table/saddle.
Operation Recommendations
Advice on tooling, speeds, and feed rates for efficient operation.
Safety Accessories
Identification of safety accessories like chip pans and guards.
MAINTENANCE
Gib Adjustment Procedures
How to adjust table, saddle, and knee gibs for proper fit.
Leadscrew Backlash Adjustment
How to adjust backlash on the leadscrew assembly.
Belt Replacement
Instructions for changing vari-drive and timing belts.
Recommended Maintenance Schedule
Daily, weekly, six-month, and yearly maintenance tasks.
Material Cutting Information Tables
General speed recommendations for cutting various materials.
Mechanical Drawings & Parts Breakdown
3HP Milling Head Parts
Exploded view and parts list for the 3HP milling head.
5HP Milling Head Parts
Exploded view and parts list for 5HP milling head assemblies.
3VS & 3VSII Basic Machine Parts
Exploded view and parts list for 3VS & 3VSII basic machine.
6VK Basic Machine Parts
Exploded view and parts list for the 6VK basic machine.
Leadscrew Assembly Parts
Exploded view and parts list for leadscrew assemblies.
Electric Cabinet Parts
Exploded view and parts list for the electric cabinet.
Safety Accessories Parts
Exploded views and parts list for safety accessories.
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