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Tanco Autowrap Ltd.
Royal Oak Road
Bagenalstown
Co. Carlow,
Ireland
580-S/J
OPERATOR'S HANDBOOK
WD66-580S-M07011
Tel.: +353 (0)5997 21336
Fax: +353 (0)5997 21560
E-Mail: info@tanco.ie
Internet:
www.tanco.ie

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Table of Contents
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Summarization of Contents

GUARANTEE
CLAIMS
Steps for making a warranty claim.
GENERAL SAFETY RECOMMENDATIONS
Basic Principles
Fundamental rules for safe operation and accident prevention.
ADDITIONAL RECOMMENDATIONS FOR LINKAGE MOUNTED MACHINES
Specific advice for machines mounted on tractors.
SAFETY RECOMMENDATIONS FOR ATTACHING IMPLEMENTS TO TRACTOR
Guidelines for safely connecting the machine to the tractor.
SPECIAL SAFETY INSTRUCTIONS
Specific safety precautions for machine operation.
OPERATING SAFETY INSTRUCTIONS
Guidelines for safe operation of the machine.
SAFETY DECALS
Explanation and location of safety warning labels on the machine.
HYDRAULIC SYSTEMS
MAINTENANCE
Procedures and schedule for maintaining the hydraulic system.
PRE-DELIVERY INSTRUCTIONS
MACHINE ASSEMBLY
Step-by-step guide for assembling the machine after transport.
Pre-Delivery Checks
List of checks before operation or final assembly.
Hydraulic Bale Ramp Installation
Detailed steps for correctly installing the hydraulic bale ramp.
End-tip Ramp Setup
Guidance on how to set up the end-tip ramp for different bale types.
Assembly of Rollers and Cut/Start Unit
Assembly steps for specific components like rollers and cut/start unit.
Film Responder System Assembly
Assembly instructions for the film responder system components.
Film Transport Bracket Assembly
Assembly guide for the film transport bracket on trailed models.
OPERATIONAL TEST
Machine Operational Test
Procedures for checking machine functions after assembly.
Customer Pre-Delivery Checks
Key points to verify with the customer before delivery.
Electrical Circuit Diagrams
580 S Electrical Circuit Diagram
Schematic diagram of the electrical system for the 580 S model.
580 J Electrical Circuit Diagram
Schematic diagram of the electrical system for the 580 J model.
Controller Manual
Introduction
Overview of the controller's capabilities and functions.
The control switches
Description of the switches used to operate the controller.
Using the instrument
Instructions on how to use the controller's various channels and settings.
What can it do?
Explains the functionalities and display features of the controller instrument.
The Control Switches
Details the five switches on the controller panel and their uses.
Channel 1 - Current/Target Wraps Display
How to view current and target wrap counts and understand the display.
Manually reset Current No. of Wraps to Zero
Procedure to reset the current wrap count to zero.
Programme the Target Wraps
Steps to set the desired number of wraps for a bale.
Programme Early Warning Alarm
How to configure an alarm for a specified number of wraps before the target.
Channel 2 - Store Totals
Overview of store totals and how they are automatically advanced.
Display a Store Total
Method to view the data stored in one of the eight memory registers.
Select a Store Total
How to choose which store total to display or use.
Reset a Store Total
Procedure to clear the data from a selected store total.
Channel 3 - Part Total
Explains the part total, how it advances, and how to reset it.
Display Part Total
How to view the current part total count.
Reset Part Total
Procedure to reset the part total counter.
Channel 3 - Grand Total
Explains the grand total, how it advances, and that it cannot be reset.
Display Grand Total
How to view the cumulative grand total count.
Channel 5 - Bale Wrapping Rate
How to display the rate of bales wrapped per hour.
Display Bale Wrapping Rate
Method to view the average bale wrapping rate.
Reset Timing Period
How to reset the time period used for averaging the bale wrapping rate.
Channel 6 - Bale Wrapping Speed
How to display instantaneous bale wrapper RPM and overspeed alarm settings.
Display Bale Wrapping Speed
Method to view the current bale wrapping speed in RPM.
Programme the Overspeed Alarm
How to set a limit for the bale wrapping speed alarm.
Film Break Alarm
How the film break sensor and alarm function.
Total Reset
Procedure for performing a full reset of the controller instrument.
Other CAL Mode Settings
Settings for cut and start release duration and film break sensor.
OPERATING INSTRUCTIONS
Fitting roll of film
Step-by-step guide for loading a new roll of plastic film onto the dispenser.
TANCO DUAL STRETCH FILM DISPENSER
Information on the optional dual stretch gear system for film tension adjustment.
Service and Maintenance
Component Lubrication Schedule
Schedule and points for lubricating various machine components.
Chain and Belt Adjustments
Procedures for adjusting drive chains and the main bale belt.
Film Dispenser Maintenance
Maintenance guidelines for the film dispenser unit.
Film Alignment and Mast Verticality
How to align the film roll with the bale and keep the mast vertical.
Shear Pin Information
Information on shear pins, their function, and replacement.
Hydraulic Filter Maintenance
Procedures for checking and replacing the hydraulic filter element.
Technical Diagrams
Film Threading Guide
Visual guide showing how to thread the film through the machine.
Gearbox Chain Tensioning
Instructions for adjusting the tension of the gearbox chain drive.
Turntable Chain Tensioning
Procedures for adjusting the tension of the turntable chain drive.
Bale Ramp Cylinder Recharging
Steps for recharging the hydraulic cylinder of the bale ramp.
Cut & Start Cylinder Recharging
Instructions for recharging the hydraulic cylinder for the cut & start unit.
Hydraulic Circuits
580-S Hydraulic Circuit Diagram
Schematic diagram of the hydraulic circuit for the 580-S model.
580J Hydraulic Circuit Diagram
Schematic diagram of the hydraulic circuit for the 580J model.
FAULT FINDING (ROUND BALE MODELS)
Troubleshooting Problems
List of common problems encountered with round bale models.
Troubleshooting Remedies
Solutions and troubleshooting steps for identified machine problems.

Table of Contents