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Manuals
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Minarik Manuals
DC Drives
XL3025A
User manual
Minarik XL3025A User Manual
Pulse-width modulated, variable speed dc drives
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Tables
Specifications
Figure 1. XLA Series Dimensions
Dimensions
Figure 2. Heat Sink Dimensions (KIT 223-0271)
Installation
Drive Mounting
Wiring
Shielding Guidelines
Heat Sinking
Fusing
Line Fusing for XL Series Drives
Table 1. Recommended Line Fuse Sizes
Speed Adjust Potentiometer Mounting
Figure 3. Speed Adjust Potentiometer Installation
Cage-Clamp Terminals
Figure 4. Cage-Clamp Terminal
Motor Connections
Connections
Power Connections
External Line Fuse
Figure 5. XLA Series Connections
Field Output Connections
Table 2. Field Output Connections
Voltage Follower Connections
Figure 6. Voltage Follower Connections
Voltage Switches
Figure 7. Voltage Switches
Before Applying Power
Operation
Startup
Starting and Stopping Methods
Line Starting and Line Stopping
Inhibit Terminals
Figure 8. Inhibit Terminals
Table 3. Inhibit Plug Harness Part Numbers
Decelerate to Minimum Speed
Figure 9. Run/Decelerate to Minimum Speed Switch
Dynamic Braking
Figure 10. Dynamic Brake Connection
Table 4. Minimum Recommended
Dynamic Brake Resistor Sizes
Calibration
Figure 11. Calibration Trimpot Layout
Calibration Procedure
Minimum Speed (Min Spd)
Maximum Speed (Max Spd)
Figure 12. Low-Voltage DC Motor Calibration Settings
Ir Compensation (Ir Comp)
Current Limit (Curr. Limit)
Acceleration (Accel)
Deceleration (Decel)
Figure 13. Typical CURR. LIMIT and IR COMP Settings
Multiple Fixed Speeds
Application Notes
Figure 14. Multiple Fixed Speeds
Adjustable Speeds Using Potentiometers in Series
Figure 15. Adjustable Speeds Using Potentiometers in Series
Figure 16. Independent Adjustable Speeds
Independent Adjustable Speeds
RUN/JOG Switch
RUN/JOG Option #1
Figure 17. RUN/JOG Switch (First Wiring Option)
RUN/JOG Option #2
Figure 18. RUN/JOG Switch (Second Wiring Option)
Figure 19. Leader-Follower Application
Leader-Follower Application
Figure 20. Single Speed Potentiometer Control of Multiple Drives
Single Speed Potentiometer Control of Multiple Drives
Figure 21. Reversing Circuit Connection
Reversing
Figure 22. Reversing with a DLC600
Reversing with a DIGI-LOK Controller
Before Troubleshooting
Troubleshooting
Diagnostic Leds
Power on (Il501)
Curr Lim (Il502)
Figure 23. Diagnostic LED Location
Replacement Parts
Table 5. Replacement Parts
Certificate of Compliance
AC Line Filters
Table 6. Minarik AC Line Filters
End User Responsibility
Figure 24. CEXL Filter Connection to XLA Series Drive
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Table of Contents
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Specifications
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Installation
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Wiring
5
Connections
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XLA Series
Models:
XL1100A
XL3025A
XL3050A
XL3200A
Pulse-Width Modulated,
Variable Speed DC Drives
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Summarization of Contents
Safety Warnings
XLA Series Specifications
Key Model Specifications
Technical specifications for the XLA Series drive models.
Dimensions
XLA Series Dimensions
Physical dimensions and mounting information for XLA series drives.
Installation
Drive Mounting and Wiring
Procedures for drive mounting and electrical connections.
Connections, Fusing, and Shielding
Details on motor, power, field connections, fusing, and shielding.
Operation
Startup and Basic Operation
Steps for starting, stopping, and operating the drive.
Advanced Operation Modes
Using dynamic braking and inhibit terminals for control.
Calibration
Calibration Procedure Overview
General steps and trimpot adjustments for calibration.
Speed and Performance Tuning
Calibrating speed, current limit, acceleration, and deceleration.
Application Notes
Speed Control Options
Using potentiometers and switches for speed control.
Troubleshooting
Troubleshooting Preparation
Initial checks and understanding diagnostic LEDs.
Troubleshooting Common Issues
Diagnosing and resolving common drive problems.
Replacement Parts
Parts and Kit Details
Part numbers for replacements and kit contents.
Compliance and Warranty Information
CE Compliance and AC Line Filters
CE mark approval, test specs, and required AC line filters.
Unconditional Warranty Terms
Product warranty terms, disclaimer, and liability limitations.
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