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Aero
Stand
®
Retrofit Kit Instructions
To Accommodate Aero
625-925-1225 along with 900-1200-1500
®
WARNING
IMPROPER OR UNSAFE use of this tool can result in serious bodily injury! This manual contains important information
about product function and safety. Please read and understand this manual BEFORE operating the tool. Please keep this
manual available for other users and owners before they use the tool. This manual should be stored in a safe place.
www.flexco.com
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Summarization of Contents
Aero® Stand Retrofit Assembly
Kit Description
Explains the purpose and benefits of the retrofit kit for the Aero Stand.
Specifications and Ordering
Details dimensions, weight, and item code for the Aero Stand retrofit kit.
Required Assembly Tools
Lists the necessary tools required for the installation of the retrofit kit.
General Safety Rules
Understanding Safety Signals
Explains signal words (Danger, Warning, Caution) and safety symbols used in the manual.
Work Area and Personal Safety
Provides guidelines for maintaining a safe work environment and personal protective measures.
Tool Use, Care, and Maintenance
Details proper handling, upkeep, and servicing procedures for the equipment.
Aero® Stand Specific Safety
Highlights critical safety instructions specifically for operating the Aero Stand.
Retrofit Installation Instructions
Secure Weight
Ensure the existing weight is secured with the latch and lock-out mechanism.
Replace Alignment Pins
Unscrew existing alignment pins and replace them with the new 3-hole pins.
Position Weight Plates
Move weight plates to the upper position and insert pins as shown.
Adjust Rods and Install Weight
Remove rod nuts, adjust rods upward, install the new weight plate, and reinstall nuts.
Remove Lifting Bar Components
Remove pins, fasteners, and bolts from the lifting bar and lifting arm.
Disconnect Center Cable Loop
Open the center eyebolt connecting link and remove the cable loop.
Remove Cable Retention Bolts
Remove the cable retention bolts from the rear and center cable rollers.
Hang Remaining Cables
Disengage the remaining cables from the weight compartment and hang them over rollers.
Remove Shaft Bolt and Roller
Detach the shaft bolt and the roller engaged with the three cables.
Route Chain-Cable Assembly
Loop the chain-cable assembly over the center roller and reinstall the retention bolt.
Install Weight Off-Load Rollers
Assemble and install the weight off-load roller components into the top beam.
Thread Sprocket Onto Shaft
Manually thread the sprocket onto the shaft, ensuring bolt passage through the beam.
Install Gear Guard, Gear, and Nut
Position and install the gear guard, gear, and nut onto the shaft threads.
Install Inner Gear Guard and Gear
Attach the inner gear guard and gear on the opposite shaft hex side.
Route Cables and Install Outer Guard
Route cables, install outer gear guard with pawl, and chain spacer.
Install Pawl and Outer Gear Guard
Install the pawl, outer gear guard, and tighten the nut for smooth operation.
Drive Spring Pins
Drive spring pins into the inner gear guard on both sides.
Install E-clip Retaining Rings
Install E-clips into the small groove on the shaft and nut on both sides.
Install Wheel
Attach the wheel using a washer and socket head screw, using the wheel to torque.
Secure Center Chain Clasp
Re-engage the center lifting eye connecting link with the chain clasp.
Re-engage Cable Loops
Re-engage the cable loops with the lift eye connecting links.
Apply Weight Decals
Apply the correct weight decals to the stand to indicate capacity.
Install Chain Guard
Install the chain guard by engaging adhesive strips with the top beam flanges.
Remove Hold Down Post & Apply Label
Remove the original hold down post and apply the warning label to the stand.
Install Interface Brackets
Mount the two interface brackets on the lifting bar in the specified positions.
Attach Lifting Bar Subassembly
Connect the lifting bar subassembly to the cable eyes using screws and nuts.
Place Adapter Brackets
Position the adapter brackets on the Aero Stand cradle at the front and end.
Install Umbilical Cable
Install the umbilical cable, ensuring proper electrical connection ends are positioned.
Place Press on Cradle and Pins
Place the press bottom beam on the cradle and the top beam with pins.
Screw Adapter Brackets
Screw M8 x 20 socket head screws into the adapter brackets to secure them.
Check and Adjust Cable Tension
Check cable tensions, adjust counterweight lifting eye engagement for balance.
Operation
Lifting and Lowering Upper Beam
Describes pawl lever positioning for lifting and lowering the press beam.
Off-loading Counterweights
Explains rotating the wheel to off-load weight and set the top beam on the belt.
Unfasten Press Connector Bolts
Instructions to unfasten the press connector bolts after the splice process is complete.
Off-loading Top Press Beam
Details grasping the off-load wheel and releasing the pawl lever to lift the top beam.
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