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Manuals
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mecalac Manuals
Front End Loaders
AX 1000
Operating instructions manual
mecalac AX 1000 Operating Instructions Manual
Articulated loader
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 Fundamental Safety Instructions
Warnings and Symbols
Proper Use of the Loader
Organizational Measures
Selection of Personnel and Necessary Qualifications; Basic Responsibilities
Safety Information for Certain Operating Phases
Normal Operation
Special Work Within the Exploitation of the Machine and Elimination of Defects During Process or Work; Disposal
Notes on Special Categories of Danger
Electrical Energy
Hydraulics
Noise
Oil, Grease and Other Chemical Substances
Gas, Dust, Steam, Smoke
Transport and Towing; Recommissioning
Safety Information for the Contractor or the Contractor's Authorized Personnel
Organizational Measures
Selection of Personnel and Necessary Qualifications; Basic Responsibilities
2 Signs
3 Protection against Theft
Identifying Features on the Loader
Parking the Loader
Drive-Away Interlocks
Drive-Away Interlock Transponder
Encodable Drive-Away Interlock
4 Description
Overview
Loader
Wheel Change
Controls
Multifunction Panel
Emergency Seat
Opening the Window
Fuses/Relays
Removing the Driver's Cab
5 Operation
Checks before Start-Up
Start-Up
Starting the Diesel Engine
Winter Operation
Fuel
Engine Oil Change
Hydraulic System Oil Change
Anti-Freezing Agent, Windshield Washer
Driving the Loader on Public Roads
Working with the Loader
Heating and Ventilation System
Setting the Air Flow
Switching on the Heater
Switching on the Air Condition (Opt.)
Setting the Temperature
Decommissioning the Loader
Parking the Loader
Switch off the Diesel Engine
Switching off the Heater and Ventilation System
Leaving the Loader
Adjusting the Driver's Seat
Euro Seat
Grammer Seat
6 Attachments
Mounting and Dismounting Attachments Without Hydraulic Connections
Standard/Lightweight Bucket
Fork-Lift Attachment
Mounting and Dismounting Attachments with a Hydraulic Connection
Multi-Purpose Bucket
Use of Additional Attachments
7 Rescue, Towing, Lashing, Lifting by Crane
Rescue, Towing, Lashing
Rescue/Towing of the Articulated Loader if the Engine or Drive Has Failed
Towing the Articulated Loader When the Engine Has Failed
Towing the Articulated Loader When the Traction Drive Has Failed
Lifting by Crane
8 Maintenance
Notes Regarding Maintenance
Maintenance Work
Oil Level Check, Engine
Oil Change, Engine
Maintaining/Replacing the Air Filter
Replacing the Safety Cartridge (Option)
Oil Level Check, Front Axle
Oil Change , Front Axle
Oil Level Check , Rear Axle
Oil Change , Rear Axle
Oil Level Check , Planetary Gear
Oil Change, Planetary Gear
Oil Change, Hydraulic System
Changing the Hydraulic Oil Filter Cartridge
Grease Points
Articulated Pendulum Joint/Steering Cylinder
Bucket Assembly
Driver's Cab Doors
Engine Hood
Multi-Purpose Bucket
Oil Lubrication Points
Replacing the Starter Battery
Maintaining/Replacing the Fresh Air Filter
Checking/Adjusting the Service/Parking Brake
9 Faults, Causes and Remedies
10 Circuit Diagrams
Electric Circuit Diagram
Electric Circuit Diagram (Air-Conditioning System Fan Control)
Hydraulic Circuit Diagram
11 Technical Data (Loader)
Loader
Engine
Starter
Alternator
Hydrostatic Drive
Axle Loads
Tyres
Steering System
Brake System
Electric System
Hydraulic System
Fuel Supply System
Heating and Ventilation System
Return Suction Filter
Combination Cooler
Noise Emission
Loader
Engine
Starter
Alternator
Hydrostatic Drive
Axle Loads
Tyres
Steering System
Brake System
Electric System
Hydraulic System
Fuel Supply System
Heating and Ventilation System
Return Suction Filter
Combination Cooler
Noise Emission
Loader
Engine
Starter
Alternator
Hydrostatic Drive
Axle Loads
Ax 1000
Tyres
Steering System
Brake System
Electric System
Hydraulic System
Fuel Supply System
Heating and Ventilation System
Return Suction Filter
Combination Cooler
Noise Emission
12 Technical Data (Attachments)
AX 700 Attachments
Buckets
Fork-Lift Attachment
Lifting Hook
AX 850 Attachments
Buckets
Fork-Lift Attachment
Lifting Hook
AX 1000 Attachments
Buckets
Fork-Lift Attachment
Lifting Hook
13 Additional Options
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Warnings and Symbols
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OPERATING INSTRUCTIONS
ARTICULATED LOADER
AX 700 / AX 850 / AX 1000
MECALAC Baumaschinen GmbH Am Friedrichsbrunnen 2 D-24782 Büdelsdorf
Telefon (+49) (0)4331/351-325
Telefax (+49)(0)4331/351-404
GB
Internet: www.mecalac.de
E-Mail: info@mecalac.de
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Summarization of Contents
Introduction
Preface
General overview of MECALAC's product range and machine reliability.
Operating Instructions Overview
Information for operation and maintenance of the loader.
Understanding the Manual
Guidance on symbols, abbreviations, and references within the manual.
Safety Regulations
Warnings and Symbols
Explains the meaning of NOTE, CAUTION, and DANGER symbols used in the manual.
Proper Use and Limitations
Details intended use and limitations of the machine to prevent hazards.
Organizational and Personnel Safety
Outlines responsibilities, qualifications for personnel, and manual availability.
Safety During Operating Phases
Safety guidelines for normal operation and specific work situations.
Signs
Identification of Machine Signs
Identifies and explains various safety and operational signs displayed on the machine.
Protection Against Theft
Loader Identification Features
Describes identification marks on the loader for police and customs.
Secure Parking Procedures
Step-by-step instructions for parking the loader to prevent theft and accidents.
Drive-Away Interlock Systems
Explains the function and types of electronic drive-away interlock systems for security.
Description
Loader Overview and Components
Illustrates and labels the main parts of the articulated loader.
Loader Systems Explained
Details undercarriage, tyres, steering, emergency steering, and differential lock.
Cab Controls and Indicators
Identifies and explains the function of all controls and indicator lamps in the cabin.
Cab Component Removal
Instructions for opening windows and removing the driver's cab.
Operation
Pre-Operation Checks
Checklist of essential inspections before starting the loader engine.
Starting the Engine
Step-by-step procedure for safely starting the loader's engine.
Winter Operation Guidelines
Guidelines for operating the loader in cold weather conditions.
Driving on Public Roads
Safety requirements and procedures for operating the loader on public roads.
Working with the Loader
Instructions for operating the loader's functions during work tasks.
Driver's Seat Adjustment
Guide to adjusting the seat for operator comfort and ergonomics.
Attachments
Mounting/Dismounting Without Hydraulics
Procedures for attaching/detaching implements without hydraulic connections.
Fork-Lift Attachment Operations
Guidelines for mounting, dismounting, and using the fork-lift attachment.
Multi-Purpose Bucket Operations
Instructions for mounting, dismounting, and using the multi-purpose bucket.
Using Additional Attachments Safely
Safety warnings and guidelines for using approved additional attachments.
Rescue, Towing, Lashing, and Lifting
Rescue and Towing Procedures
Detailed steps for towing the loader when the engine or drive has failed.
Lifting the Loader by Crane
Safety precautions and methods for lifting the loader using a crane.
Maintenance
Maintenance Schedule
Table outlining maintenance tasks and intervals based on operating hours.
General Maintenance Notes
Important safety warnings and notes regarding maintenance procedures.
Routine Maintenance Tasks
Step-by-step guides for common maintenance jobs like filter and oil changes.
Faults, Causes, and Remedies
Engine and Electrical Faults
Identifies common engine and electrical issues, their causes, and solutions.
Hydraulic and Braking System Faults
Addresses problems with hydraulics, driving, and braking systems, with remedies.
HVAC and Attachment Connection Faults
Troubleshooting tips for HVAC systems and attachment connection issues.
Circuit Diagrams
Electric Circuit Diagram
Visual representation of the loader's electrical system components and wiring.
Hydraulic Circuit Diagram
Schematic illustrating the hydraulic system's components and flow paths.
Technical Data (Loader)
AX 700 Specifications
Detailed technical specifications for the AX 700 model.
AX 850 Specifications
Detailed technical specifications for the AX 850 model.
AX 1000 Specifications
Detailed technical specifications for the AX 1000 model.
Technical Data (Attachments)
AX 700 Attachments Data
Technical dimensions and load capacities for AX 700 attachments.
AX 850 Attachments Data
Technical dimensions and load capacities for AX 850 attachments.
AX 1000 Attachments Data
Technical dimensions and load capacities for AX 1000 attachments.
Additional Options, Modifications, and Inspection Notes
Additional Options
Information regarding optional features available for the loader.
Modifications
Notes on any modifications made to the loader.
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