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I
DENTIFICATION
About this documentation:
This documentation was originally produced in Dutch by:
Wagenbouw HAPERT
Version name :
Fifth edition
:
© Copyright
:
No part of this documentation may be reproduced in any form whatsoever without the
permission of Wagenbouw HAPERT, except for those chapters that are intended to be
reproduced for use with this documentation, such as summarised instructions and
markings placed on trailers.
About the trailer:
This user documentation is intended for all HAPERT trailers.
For further information, see the type plate on the trailer.
About the manufacturer:
The trailer was manufactured by:
Wagenbouw HAPERT BV (in short: HAPERT)
Handelsweg 13
5527 AL Hapert
The Netherlands
Tel: +31 (0) 497 38 68 68
Fax: +31 (0) 497 38 68 82
Internet:
www.hapert.com
E-mail:
info@hapert.com
User documentation/CE/warranty conditions
January 2019
Wagenbouw HAPERT BV, Hapert, 1998
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Table of Contents
Related Manuals for HAPERT INDIGO HT
Summarization of Contents
IDENTIFICATION
Documentation Origin
Details about the origin and copyright of the documentation.
Manufacturer Information
Manufacturer name, address, and contact details.
FOREWORD
Importance of Documentation
Emphasizes storing the documentation with the trailer for future reference.
USING THIS DOCUMENTATION
Glossary of Terms
Provides definitions for key user roles and terms used in the manual.
TEXT CONVENTIONS
Warning Pictograms Explained
Explains the meaning of pictograms used for warnings and attention notes.
WARRANTY AND LIABILITY
Trailer Warranty Conditions
Details warranty conditions, coverage, and exclusions for the trailer.
Manufacturer Liability Limitations
Exclusions from Liability
Outlines conditions under which the manufacturer is not liable for damage or accidents.
1. INTRODUCTION
Trailer Purpose and Function
Describes the trailer's intended use for transporting goods and its tipping capabilities.
Models and Accessories Overview
Directs users to the website for technical specifications of models and accessories.
2. SAFETY
Safety Introduction
Emphasizes the importance of reading and following safety instructions for all users.
2.2 SAFETY REGULATIONS
Key Safety Regulations
Lists essential safety regulations for operating the trailer and its tipping system.
2.3 UNAUTHORISED USE
Prohibited Trailer Uses
Specifies uses for which the trailer is not suitable, such as transporting people or animals.
2.4 USERS
Operator and Service Personnel
Defines requirements for trailer operators and service personnel.
2.5 WORK AREA
Tipping Operation Clearance
Specifies the required clear space around the trailer for operating the tipping system.
2.6 TRAILER WARNINGS
Warning Label Maintenance
Advises on maintaining the legibility of warning signs on the trailer.
2.7 HAZARDOUS SUBSTANCES
Hazardous Substance Identification
Lists hazardous substances like hydraulic oil and battery acid used with the trailer.
2.7.2 STORAGE OF HAZARDOUS SUBSTANCES
Safe Storage Guidance
Provides guidance on storing hazardous substances safely and legally.
2.7.3 ENVIRONMENTAL PROTECTION
Environmental Pollution Risks
Details environmental risks from hydraulic oil, batteries, and battery acid.
2.7.4 TRAILER DISPOSAL
Trailer Disposal and Regulations
Explains how to dispose of the trailer and its components according to regulations.
3. OPERATING INSTRUCTIONS
Trailer Construction and Controls
Describes the main components and controls for the electrical tipping system.
3.1.1 REMOTE CONTROL SYSTEM
Remote Control Mechanism
Explains how the remote control system works with a hold-to-run mechanism for tipping.
3.1.2 USING THE REMOTE CONTROL SYSTEM
Remote Control Operation Steps
Provides step-by-step instructions for operating the trailer using the remote control.
Control Panel Features
Control Panel Indicators Explained
Explains the meaning of the LEDs on the control panel for operation and battery status.
Handheld Remote Control
Remote Controls and Safety Alerts
Details the buttons on the handheld remote and important usage warnings.
3.1.3 CAR2TRAILER RECHARGING SYSTEM
Recharging System Functionality
Explains the purpose of the automatic recharging system and its connection.
Recharging System Safety Notes
Provides important attention notes regarding the connection and usage of the recharging system.
3.2 USING THE TRAILER
Connecting and Disconnecting the Trailer
Step-by-step guide for connecting and disconnecting the trailer from the towing vehicle.
3.2.2 LOADING THE TRAILER
Maximum Trailer Load Capacity
Specifies the maximum load capacity and calculation for the trailer.
Load Distribution and Support
Optimal Weight Distribution
Advises on proper load distribution for optimal road handling and brake performance.
Support Wheel Load Limits
States the maximum static load limits for different types of support wheels.
Trailer Overloading Dangers
Overloading Consequences and Liability
Warns about the consequences of overloading the trailer and manufacturer's liability.
Securing the Load
Load Tying and Securing Methods
Details methods for securing the load using binders, tie rings, and ropes.
Trailer Support Leg Operation
Support Leg Usage
Explains how to extend, rotate, and secure the trailer's support legs.
Ball Thrust Importance
Ball Thrust for Road Handling
Explains the significance of ball thrust for road handling and how to adjust it.
Coupling Height Influence
Coupling Height and Road Handling
Discusses the impact of coupling height difference on vehicle combination road handling.
Road Handling Factors
Load, Tyre, Ball Thrust, Coupling Height
Summarizes how load, tyre pressure, ball thrust, and coupling height affect road handling.
3.2.3 BEFORE PULLING AWAY
Pre-Drive Safety Checks
Lists essential checks to perform before driving off with the trailer.
3.2.4 TIPPING THE TRAILER
Critical Tipping Safety Warnings
Provides critical warnings regarding safety zones and tipping on inclines.
Trailer Tipping Procedures
Details the steps for tipping the trailer backwards, left, or right, including locking pins.
Trailer Tipping Methods
Hand Pump Operation
Instructions for tipping and lowering the cargo bed using the hand pump.
Electric Tipping Operation
Steps for operating the electric tipping system via the control panel.
Emergency Pump Operation
Instructions for using the emergency pump to tip and lower the cargo bed.
3.3 MAINTENANCE
Cargo Bed Support Warning
Crucial warning to always support the cargo bed when working underneath it.
Key Maintenance Checks and Lubrication
Covers wheel bolts, electricals, tyres, and ball coupling lubrication.
Hydraulic Pump Oil Level
Checking Hydraulic Oil Level
Details how to check and top up the hydraulic oil level for electric and hand pumps.
Battery Maintenance
Battery Storage and Charging
Guidance on storing, checking, and recharging trailer batteries.
Battery Charging Safety
Warning against using quick chargers and recommending trickle chargers.
Overrun System Lubrication
Lubricating Overrun System Parts
Instructions for lubricating grease nipples and sliding parts of the overrun system.
3.4 CLEANING
Trailer Cleaning Procedures
Advises on cleaning the trailer with water, especially after contact with salt or acids.
Electrical Component Protection during Cleaning
Warning to keep electrical components dry and ensure air circulation.
4.1.1 MAINTENANCE INSTRUCTIONS
Annual Trailer Inspection
Requires an annual inspection by an official HAPERT dealer according to BOVAG regulations.
4.1.2 REPAIRING/REPLACING PARTS
Warranty Repair Guidelines
States that repairs during warranty must be done by HAPERT or dealers using original parts.
Repair Deviation Warning
Warns that deviating from repair instructions may cause damage and void liability.
5. SPECIFICATIONS
Trailer and Weights Information
Refers to the website for detailed dimensions and weights of trailers.
5.1.1 WHEELS AND TYRES
Wheel Bolt Specifications
Provides specifications for wheel bolts and optimal tyre pressures for various tyre sizes.
5.1.2 ELECTRICAL SYSTEM
13-Pole Plug Connection Diagram
Illustrates the pin assignments for a 13-pole electrical plug connection.
7-Pole Plug Connection Diagram
Shows the pin assignments for a 7-pole electrical plug connection.
5.2 TIPPING SYSTEM
5.2.1 Tipping Range Specifications
Specifies the tipping range for backwards and sideways tipping.
5.2.2 Hydraulic Pump Technical Data
Details nominal pressure, relief valve settings, oil volume, and battery specs for different pumps.
5.3 PHYSICAL CONDITIONS OF USE
Environmental Operating Conditions
Lists acceptable ambient temperature, humidity, and lighting conditions for trailer operation.
5.4 APPLICABLE DIRECTIVES AND STANDARDS
CE Marking and EU Directives
Explains the CE marking for the tipping system and lists relevant EU directives and standards.
6. MARKINGS ON THE TRAILER
6.1 Type/Construction Plate Details
Describes the information found on the trailer's type/construction plate.
Plate and Chassis Number Location
Type Plate Location Identification
Indicates the location of the type/construction plate and chassis number on the trailer.
Tow Pole Type Plate Location
ECE-Approved Tow Pole Plate
Specifies where to find the type plate on ECE-approved tow poles and trailer shafts.
Warning Stickers and Type Plates
Legibility and Maintenance of Plates
Emphasizes the need for all stickers and type plates to remain legible and be replaced if damaged.
6.2 WARNINGS ON THE TRAILER
Front Trailer Warning Messages
Lists warning texts and pictograms found on the front of trailers with tipping systems.
Rear Trailer Light Warning
Details the warning placed on the rear of trailers concerning obscured lights.
6.3 VEHICLE DETAILS
Vehicle Information Entry
Provides fields for users to fill in specific trailer details and dealer stamp.
7. SERVICES
Mandatory Service Requirements
Outlines the mandatory service schedule for maintaining warranty validity.
Delivery Inspection and Confirmation
Details the inspection and confirmation process upon trailer delivery.
Six-Month Service Information
Specifies the service due within six months of delivery.
1st Year Service Record
First Year Service Details
Records for the first year's service, including date, dealer stamp, and signature.
2nd Year Service Record
Second Year Service Details
Records for the second year's service, including date, dealer stamp, and signature.
3rd Year Service Record
Third Year Service Details
Records for the third year's service, including date, dealer stamp, and signature.
4th Year Service Record
Fourth Year Service Details
Records for the fourth year's service, including date, dealer stamp, and signature.
5th Year Service Record
Fifth Year Service Details
Records for the fifth year's service, including date, dealer stamp, and signature.
6th Year Service Record
Sixth Year Service Details
Records for the sixth year's service, including date, dealer stamp, and signature.
7th Year Service Record
Seventh Year Service Details
Records for the seventh year's service, including date, dealer stamp, and signature.
8th Year Service Record
Eighth Year Service Details
Records for the eighth year's service, including date, dealer stamp, and signature.
9th Year Service Record
Ninth Year Service Details
Records for the ninth year's service, including date, dealer stamp, and signature.
10th Year Service Record
Tenth Year Service Details
Records for the tenth year's service, including date, dealer stamp, and signature.
11th Year Service Record
Eleventh Year Service Details
Records for the eleventh year's service, including date, dealer stamp, and signature.
12th Year Service Record
Twelfth Year Service Details
Records for the twelfth year's service, including date, dealer stamp, and signature.
EU DECLARATION OF CONFORMITY
Manufacturer's Declaration Statement
Declaration by Wagenbouw HAPERT BV as the manufacturer of the trailer tipping system.
Compliance with Machinery Directive
States compliance with Machinery Directive 2006/42/EC and EMC directive 2004/108/EC.
Compliance with European Standards
Lists the European standards and normative documents the trailer complies with.
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