Related Manuals for Welger RP 435
Summarization of Contents
Safety and Precautions
General Safety Instructions
General safety guidelines for operating the machine safely, including checks and warnings.
Noise Level Information
Information on noise levels generated by WELGER balers and recommendations for operation.
Fire Protection Instructions
Precautions to prevent fires, including removing debris and checking electrical systems.
Tail Gate Safeguard Procedures
Procedures for securing the tail gate during maintenance or assembly work.
Maintenance Platform and Ladder Safety
Safety instructions for using the maintenance platform and ladder, including fall prevention.
Hydraulic System Specifications
Details on maximum operating pressure and recommended lifespan for hydraulic hoses.
Guard Casing Safety
Instructions for safely opening and closing guard casings to prevent injury.
Warning Symbols Explained
Explanation of symbols used for warnings, cautions, and notes within the manual.
Symbols on the Machine
Explanation of prohibition and warning symbols found on the machine itself.
Symbolized Operating Instructions
Visual operating instructions using symbols and their corresponding meanings.
Proper Use Guidelines
Defines the intended use of the machine and outlines user responsibilities.
Electromagnetic Compatibility Notes
Information on potential interference from electronic components and user responsibilities.
Road Traffic Safety Procedures
Essential checks and procedures before driving the baler on public roads.
Data Plate Specifications
Explanation of the information found on the machine's data plate.
Drawbar Head Data Plate Details
Details on the specifications shown on the drawbar head data plate.
Environment and Disposal Guidelines
Guidelines for proper disposal of lubricants and consumables to protect the environment.
Start Up Procedures
Coupling the Baler
Step-by-step instructions for correctly coupling the baler to the tractor.
Manually Operated Brake
Safety and operational notes regarding the manually operated brake.
Drawbar Positions
Information on different drawbar positions and their measurements.
Adjusting the Drawbar
Steps for adjusting the drawbar height and hitch position.
Tow Hitch Specifications
Required dimensions and support loads for tractor tow hitch coupling.
Drive Shaft Information
General information about the drive shaft and its components.
Coupling the Drive Shaft Clutch
Instructions for correctly coupling the cam-type cut-out clutch.
Adjusting the Drive Shaft
Guidelines for setting the correct operating length of the drive shaft.
Hydraulic System Overview
General information about the hydraulic system and its connections.
E-LINK Hydraulic Connections
Explains hydraulic tube symbols, functions, and tractor connections for E-LINK.
BALERCONTROL E Hydraulic Connections
Explains hydraulic tube symbols, functions, and tractor connections for BALERCONTROL E.
Opening Hydraulic Valve Before First Commissioning
Procedures to open the hydraulic valve before initial machine use.
Electrical System Overview
General information about the electrical system and its components.
Lighting Set Connection
Steps to connect and check the lighting system for road travel.
Control Electronics Setup
Information on connecting control boxes (Balercontrol E, E-LINK) to the tractor.
Compressed-Air Braking System
Information on the compressed-air braking system and its operation.
Adjusting the Variable Load Valve
How to set the variable load valve for safe road and field operation.
Connecting the Pneumatic System
Steps for connecting the pneumatic brake system correctly.
Hydraulic Braking System
Information on the hydraulic braking system and its connection.
Connecting the Hydraulic System
Instructions for connecting the hydraulic braking system.
Twine Tying Procedures
Threading the Twine
Detailed steps for inserting and threading new spools of twine.
Adjusting the Twine Brake
How to adjust twine brake tension for optimal bale wrapping.
Setting Edge Clearances
Adjusting range spacers for lateral twine limitation on the bale.
Adjusting Wrapping Distance
How to adjust the distance between twine wrappings using a lever.
Edge Wrapping Adjustment
Adjusting twine wrapping for better bale compression near the edges.
Net Tying Procedures
Inserting the Net
Step-by-step instructions for safely inserting new net rolls.
Adjusting Net Length
How to adjust the net length for different bale sizes and densities.
Cutting Device Operations
Cutting Device Equipment Options
Lists available cutting device options and knife configurations.
Knife Groups Explained
Details on different knife groups and their combinations for cut length.
Selecting Knife Group (E-LINK)
How to select knife groups using the E-LINK control system.
Selecting Knife Group (Balercontrol E)
How to select knife groups using the Balercontrol E hydraulic valves.
Moving Cutting Device
General procedures for moving the cutting device into/out of position.
E-LINK Control Box Operations
How to move the cutting device using the E-LINK control box.
Cutting Device Protection
Explains the hydraulic pressure switch for cutting device overload protection.
Balercontrol E Control Box Operations
How to move the cutting device using the Balercontrol E control box.
Balercontrol E Control Box (17-knife)
How to move the cutting device using Balercontrol E for 17-knife setup.
Locking the Bottom Door
Procedure to hydraulically lock the bottom door.
Releasing the Bottom Door
Procedure to release the hydraulically locked bottom door.
Brittle Crop Material Handling
Recommendations for handling brittle crop material during baling.
Cutting Device Knives Assembly/Disassembly
Procedures for assembling and disassembling cutting device knives.
Regrinding Cutting Device Knives
Instructions for regrinding cutting device blades for optimal performance.
Field Deployment and Operation
Tail Gate Operations
Procedures related to the tail gate, including locking and signals.
Bale Diameter Adjustment
How to set the desired bale diameter using controls.
Bale Density Setting
How to set the bale density for optimal bale formation.
Pick-up Operations
Procedures for operating the pick-up, including raising and lowering.
Pick-up Guide Wheels Adjustment
Adjusting pick-up guide wheels for proper ground clearance.
Windguard / Pick-up Shield Adjustment
Adjusting the height of the windguard rake and securing the chain.
Feed Guide Plate Removal
Instructions for removing the feed guide plate if material jams occur.
PTO Speed Requirements
Specifies the required PTO speed for baler operation.
Driving Style Recommendations
General advice on driving technique for efficient baling.
Safety Clutch Functions
Information on safety clutches for overload protection.
Operation and Tying
BALERCONTROL E Control Box Overview
Explains the functions and displays of the BALERCONTROL E control box.
Triggering Tying (BALERCONTROL E)
How to manually or automatically trigger the tying process with BALERCONTROL E.
Manual Twine Tying
Steps for manual twine tying using the control box.
Automatic Twine Tying
Steps for automatic twine tying using the control box.
E-LINK Control Box Overview
Introduces the E-LINK control box and its tying modes.
Selecting Tying Mode (E-LINK)
How to select net or twine tying modes via the E-LINK display.
Triggering Tying (E-LINK)
How to trigger manual or automatic tying with the E-LINK system.
Bale Ejection Procedures
Procedures related to ejecting bales from the machine.
Ejecting Bales (RP 405/435)
Procedures for opening and closing the tail gate to eject bales.
Ejecting Bales (RP 435 MASTER)
Procedures for ejecting bales using the RP 435 MASTER system.
Emergency Operation
Procedures for operating the machine in emergency situations.
Emergency Bale Diameter Reading
How to read bale diameter in case of electronic control failure.
Emergency Net Tying (RP 405/435)
How to perform net tying using the lighting system in emergencies.
Emergency Net Tying (RP 435 MASTER)
Emergency net tying procedures for RP 435 MASTER.
Emergency Twine Tying (RP 405/435)
States that no emergency twine tying is possible for RP 405/435.
Emergency Twine Tying (RP 435 MASTER)
Emergency twine tying procedure for RP 435 MASTER.
Emergency Bale Density Setting
How to set bale density manually in emergencies.
Material Jam Removal
Main Drive Reversing Procedure
Procedure for reversing the main drive to clear feed channel jams.
Hydraulic Bottom Door Function
Information on the hydraulic bottom door and its behavior during jams.
Material Jam Behaviour (E-LINK)
How the bottom door and cutting device behave during jams with E-LINK.
Material Jam Behaviour (BALERCONTROL E)
How the bottom door and cutting device behave during jams with BALERCONTROL E.
Maintenance and Setting
General Maintenance Notes
Initial maintenance steps like retightening fasteners after first use.
Greasing Knife Levers
Lubrication points and schedule for knife levers.
Tensioner Adjustments
Information regarding tensioners and their adjustments.
Net Tying Unit Maintenance
General maintenance procedures for the net tying unit.
Adjusting Net Tying Disk Brake
How to adjust the disk brake on the net tying unit to prevent coasting.
Adjusting Net Tensioner Shock Absorbers
How to adjust shock absorbers for net tensioner movement.
Tensioning Roller Chains
How to check and retension roller chains.
Hydraulic Layouts
General information on hydraulic layouts for different machine configurations.
Hydraulic Layout (E-LINK Machines)
Hydraulic circuit diagrams for E-LINK machines with specific configurations.
Hydraulic Layout (BALERCONTROL E Machines)
Hydraulic circuit diagram for BALERCONTROL E machines with fixed bottom door.
Hydraulic Layout (BALERCONTROL E with HYDROFLEXCONTROL)
Hydraulic circuit diagram for BALERCONTROL E with HYDROFLEXCONTROL bottom door.
Tire Air Pressure Specifications
Table of tire sizes, maximum speeds, and recommended pressures.
Chain Lubrication (Oil Lubrication)
Instructions for checking and filling the oil reservoir for chain lubrication.
Winter Pause Procedures
Steps to prepare the machine for winter storage to prevent damage.
Lubrication Chart
Schedule for lubricating machine parts based on usage intervals.
Lubrication Points Diagram
Diagram showing lubrication points and lubricant specifications.
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