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Manuals
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Welger Manuals
Farm Equipment
RP 220 PROFI
Operating manual
Welger RP 220 PROFI Operating Manual
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Table Of Contents
96
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96
Contents
Table of Contents
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Table of Contents
Table of Contents
Model Overview
Your Safety
Noise Level of Tractors and Machines
Fire Prevention
Tailgate Safeguard
Hydraulic System
Protective Guards
Maintenance Platform
Warning Symbols
Symbols for the Operation of the Baler
Proper Use
Electromagnetic Compatibility (EMC)
Precautions for Driving on the Road
Details on the Rating Plate
Details on the Rating Plate of the Drawbar
Component Overview
Attaching the Baler
Putting into Operation
Drawbar Configuration
Adjusting the Trailer Hitch
Configuration of the Tow Hitch
Universal Drive Shaft
Connecting the Cam-Type Cut-Out Clutch
Removing the Cam-Type Cut-Out Clutch
Adjusting the Universal Drive Shaft
Hydraulic Hoses
"Balercontrol" Electronic Controller
Lighting
Electrical System
Threading the Baling Twine
Twine Wrapping
Cross Support
Setting the Twine Brake
Setting the Edge Clearances
Setting the Distance between Twine Wrappings
Setting the Edge Wrappings
Inserting the Net
Net Wrapping
Tensioning the Net Cutting Knife
Setting the Net Wraps
Cutting Device
Deactivating the Cutting Device
Activating the Cutting Device
Hydraulic Protection of the Cutter Blades
Switching the Cutting Device on
Switching the Cutting Device off
Brittle Crops
Installation and Removal of the Cutter Blades
Sharpening the Cutter Blades
Driving on the Road
Bale Ejector
Windrowing
Field Use
Pick-Up Unit
Support Wheels
Hold-Down Device / Pick-Up Unit Short Crop Guard
Driving with the Baler
Pto Shaft Speed
Feed Guide Plate
Setting the Bale Density
Locking the Tailgate
Balecontrol E Control Panel
Wrapping
Triggering the Wrapping - Balecontrol E
Manual Twine Wrapping
Manual Net Wrapping
Automatic Twine Wrapping
Automatic Net Wrapping
Balecontrol III Control Panel
Combined Net / Twine Wrapping
Wrapping the Bale
Twine Wrapping, Manually Triggered
Net Wrapping, Manually Triggered
Twine Wrapping, Automatically Triggered
Net Wrapping, Automatically Triggered
Combined Wrapping, Automatically Triggered
Multiple Triggering of the Wrapping
Ejecting the Bale
Overload Protection / Reversing Mechanism
Universal Drive Shaft with Shearing Bolt Clutch
Universal Drive Shaft with Cam-Type Cut-Out Clutch
Reversing the Main Drive
Hydraulic Bottom Flap
If the Cutting Device was Used
Opening the Bottom Flap
Closing the Bottom Flap
Balecontrol
Overload Protection / Reversing Mechanism60
Protection of the Electronic Control System
The Balecontrol III Control Panel
Environment/Disposal
Clamping Elements
Maintenance / Settings
Maintenance of the Net Wrapping System
Setting the Disc Brakes
Setting the Oscillation Damper
Standby Wrapping Operation
Emergency Operation of the Net Wrapping Unit
Emergency Operation of the Twine Wrapping Unit
Balercontrol Components
Hydraulic Diagrams
Circuit Logic
Sensor Settings
Balecontrol III Quick Check
Pin-Outs of Control Unit RP 220, RP 320 MASTER/PROFI
Chain Lubrication (Oil Lubrication)
Roller Lubrication (Grease Lubrication)
Lubrication Chart
Schematic Diagram of the Lubricating Positions
Setting the Dividing Plates
Tensioning the Roller Chain
Rotor Drive Chain
Roller Drive Chains
Winter Break
Main Drive Chain
Worm and Pick-Up Drive Chain
Tyre Air Pressure
Technical Data
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RP 202 / RP 302
RP 220 / RP 320
WELGER
www.welger.com
RP 320
MASTER
1741-113
1753-27
Operating manual
from year of manufacture 2004
1742.99.03.05
02.04
Table of
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Related Manuals for Welger RP 220 PROFI
Farm Equipment Welger RP 202 CLASSIC Operating Manual
(96 pages)
Farm Equipment Welger RP 405 Operating Manual
(120 pages)
Farm Equipment Welger RP 435 Operating Manual
(120 pages)
Summarization of Contents
Model Overview
Your Safety
Tractor and Machine Noise Levels
Information on noise emission levels and recommendations for reducing exposure.
Fire Prevention Measures
Guidelines to prevent fires, including crop material management and electrical safety.
Tailgate Safety Safeguard
Procedures for safely securing the tailgate during maintenance or assembly.
Hydraulic System Safety
Precautions for working with the baler's hydraulic system, including pressure safety.
Protective Guard Operation
Instructions on how to open and close protective guards, emphasizing they must remain closed.
Maintenance Platform Safety
Warning regarding the danger of falling from the maintenance platform when the machine is moving.
Explanation of Warning Symbols
Identifies and explains the meaning of various warning symbols used on the baler.
Baler Operation Symbols
Visual symbols used for important operating instructions and their meanings.
Proper Use Guidelines
Defines the intended use of the baler and prohibits unauthorized modifications.
Electromagnetic Compatibility (EMC)
Information on EMC regulations and precautions for electronic components.
Road Driving Precautions
Essential checks and safety measures before driving the baler on public roads.
Component Overview
Putting Into Operation
Attaching the Baler to Tractor
Correct procedure for attaching the baler to the tractor for safe operation.
Universal Drive Shaft Connection
Instructions for connecting and adjusting the universal drive shaft, including safety features.
Hydraulic Hose Connections
Explains hydraulic hose connections, functions, and color identification for baler operation.
Electrical System Setup
Details on connecting lighting and Balercontrol electronic controller for proper function.
Twine Wrapping Procedure
Threading Baling Twine
Detailed instructions on how to correctly thread twine spools and guide the twine.
Net Wrapping Procedure
Inserting the Net Roll
Step-by-step guide for safely inserting a new net roll into the baler.
Cutting Device Operation
Operating the Cutting Device
Procedures for activating, deactivating, and checking the cutting device.
Baling Brittle Crops
Recommendations for baling brittle crops to minimize losses.
Cutter Blade Installation and Removal
Instructions for safely installing, removing, and adjusting cutter blades.
Sharpening Cutter Blades
Guidelines for sharpening cutter blades to maintain optimal throughput.
Field Operation and Settings
Driving the Baler on the Road
Procedures for preparing the baler for road transport and safety checks.
Bale Ejector Operation
Information on the bale ejector's function and proper use, including park position.
Windrow Preparation
Guidance on achieving optimal bale formation through careful windrow preparation.
Pick-up Unit Operation
Instructions for raising, lowering, and adjusting the pick-up unit.
Feed Guide Plate Function
Details on the feed guide plate's role in the roll chamber and its removal.
PTO Shaft Speed Recommendations
Recommended PTO shaft speeds for optimal baler performance.
Driving Technique with Baler
Advice on driving style for efficient baling and avoiding damage.
Adjusting Bale Density
How to adjust the lever to set the desired bale density.
Tailgate Locking Mechanism
Procedure for properly locking the tailgate after bale ejection.
Bale Wrapping Modes
BALERCONTROL E Control Panel Operation
Explanation of the functions and displays on the BALERCONTROL E control panel.
BALERCONTROL III Control Panel
Description of the BALERCONTROL III control panel functions and displays.
Overload Protection and Drive Reversing
Shearing Bolt Clutch Drive Shaft
Details on the shearing bolt clutch in the universal drive shaft for overload protection.
Cam-Type Cut-Out Clutch Drive Shaft
Explanation of the cam-type cut-out clutch for limiting drive torque during overload.
Reversing the Main Drive
Procedure for manually reversing the main drive to clear blockages.
Hydraulic Bottom Flap Operation
Information on the hydraulic bottom flap and procedures for clearing material jams.
BALERCONTROL System Information
BALERCONTROL System Safety
Safety precautions specific to the BALERCONTROL system and its operation.
Protecting the Electronic Control System
Guidelines for assembly, maintenance, and protection of the electronic control system.
BALERCONTROL III Control Panel Details
Description of the BALERCONTROL III control panel's features and display.
Maintenance and Settings
General Maintenance Instructions
Initial tightening of screws and general maintenance advice.
Environmental Protection and Disposal
Guidelines for proper disposal of lubricants and consumables.
Clamping Element Maintenance
Information on servicing clamping elements, requiring expert personnel.
Net Wrapping System Maintenance
Adjusting the disc brakes for the net wrapping system.
Standby Wrapping Operation
How to operate wrapping units using the electric lighting system in case of electronic failure.
Balercontrol System Components
Identification of electrical and sensor components for Balercontrol.
Hydraulic System Diagrams
Circuit diagrams illustrating hydraulic functions for baler operation.
Sensor Settings and Calibration
Specifications and settings for various sensors used in the baler.
BALERCONTROL III Quick Check
A step-by-step guide for performing a quick check of the BALERCONTROL III system.
Control Unit Pin-Outs
Detailed pin assignments for the control unit connectors.
Chain Lubrication System
Instructions for checking and maintaining the oil level in the chain lubrication system.
Roller Lubrication System
Guidance on checking and refilling grease for the roller lubrication system.
Lubrication Schedule
A chart detailing lubricant types and intervals for various baler components.
Lubrication Points Schematic
Visual diagram showing the location of lubrication points on the baler.
Technical Specifications
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