Pleion EGO 110 Installation And User Manual

Smart. solar. box
Table of Contents

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1
Congratulations
You have purchased a top quality product.
"EGO"
solar collector with integrated storage was designed by an Italian company, and all
its components are produced 100% in Italy.
After its simple installation, you can enjoy the beauty of its design, the practicality of its
operation and the guarantee of its performances:
Smart. Solar. Box
Installation and user handbook – rev.0.4 of 23.02.2017

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Summarization of Contents

INSIDE THE BOX
Components that are supplied standard
Lists the standard components included in the product packaging.
OPTIONAL ACCESSORIES
Accessories that can be requested
Details optional components available for purchase to enhance the system.
EXPLANATION OF THE SYMBOLS USED
ABBREVIATED SIGNS
Explains common abbreviations and symbols used throughout the manual.
DANGER SIGNS
Illustrates and defines various danger symbols to ensure user safety.
PERSONAL PROTECTIVE EQUIPMENT
Specifies the required personal protective equipment for safe operation and installation.
WARNINGS
GENERAL INDICATIONS
Provides general warnings and essential information for the product's safe use.
INDICATIONS FOR SAFETY
Outlines crucial safety instructions and qualifications for installers and users.
PROTECTION FROM VACUUM OVERHEATING
Details precautions against product damage from overheating due to vacuum.
PROTECTION FROM BURNS
Warns about the risk of burns from hot water and necessary precautions.
PROTECTION AGAINST LIGHTNING
Provides guidance on lightning protection and earthing requirements for the system.
SPECIFICATIONS ON WATER QUALITY
REFERENCE VALUES
Specifies the acceptable water quality parameters for optimal product performance.
LIMITS OF USE
Defines the types of fluids and conditions suitable for system operation.
RESISTANCE TO CORROSION
Explains the system's resistance to corrosion from various water types.
SYSTEM DESCRIPTION
TECHNICAL CHARACTERISTICS
Describes the main technical features and components of the solar system.
the SOLAR COLLECTOR
Details the construction and materials of the solar collector unit.
the STORAGE
Describes the integrated storage tank and its components.
Note on the integrated storage system
Provides notes on the integrated storage system's compliance and certification.
TECHNICAL DATA
Model EGO 110
Lists detailed technical specifications for the EGO 110 model.
Model EGO 150
Lists detailed technical specifications for the EGO 150 model.
Model EGO 180
Lists detailed technical specifications for the EGO 180 model.
Model EGO 220
Lists detailed technical specifications for the EGO 220 model.
Model EGO 260
Lists detailed technical specifications for the EGO 260 model.
INSTALLATION
GENERAL INDICATIONS AND MOVING
Provides general guidelines and precautions for moving and handling the system.
STRUCTURAL CHECK
Details the necessary structural checks before and during installation.
INSTALLATION ON A FLAT ROOF
Place and position
Guides on selecting the optimal location and orientation for flat roof installation.
Necessary items
Lists the essential tools and materials required for flat roof installation.
Installation phases
Step-by-step instructions for the assembly and installation process on a flat roof.
INSTALLATION ON A SLOPED ROOF
Place and position
Guides on selecting the optimal location and orientation for sloped roof installation.
Necessary items
Lists the essential tools and materials required for sloped roof installation.
Installation phases
Step-by-step instructions for the assembly and installation process on a sloped roof.
HYDRAULIC CONNECTION
GENERAL LAYOUT
Presents the fundamental hydraulic connection diagram and component requirements.
Indications on gaskets and connections
Provides instructions on using gaskets and proper tightening of hydraulic connections.
Using flexible hoses
Specifies the use of flexible hoses for water line connections to the collector.
ASSEMBLING THE SAFETY AND ONE-WAY VALVE
Details the correct procedure for installing the safety and one-way valve.
Assembling the safety unit (an alternative to the safety valve)
Explains how to install an alternative safety unit if required by regulations.
POSITIONING AND FIXING THE BACKFLOW PREVENTER
Guides on correctly positioning and fixing the backflow preventer.
Pressure reducer
Explains the installation of a pressure reducer to regulate water pressure.
Thermostatic mixer valve
Provides instructions for installing a thermostatic mixer valve for temperature control.
CONNECTING MORE THAN ONE COLLECTOR
Details the method for connecting multiple solar collectors in parallel.
EXAMPLES OF SYSTEM LAYOUTS
Layout 1: hydraulic connection to a traditional boiler
Illustrates a hydraulic connection to a conventional boiler system.
Layout 2: hydraulic connection to a boiler prepared for operation with a solar power system
Shows a connection to a boiler designed for solar power integration.
STARTING
USING THE COVER SHEET
Explains the purpose and use of the protective cover sheet during initial setup.
FILLING
Provides step-by-step instructions for filling the system with water.
WORKING PRESSURE
Details the maximum working pressure and related safety precautions.
ELECTRICAL INTEGRATION KIT
TYPES OF ELECTRIC RESISTOR
Describes the different types of electric resistors available as optional accessories.
INSTALLING THE ELECTRIC RESISTORS
Provides instructions for installing electric resistors into the solar collector.
INDICATIONS ON USING ELECTRIC RESISTORS
Offers guidance and precautions for the correct use of electric resistors.

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