Related Manuals for Amico 400 Series
Summarization of Contents
Section 1: Safety Precautions
Hazards and Other Symbols
Identifies symbols used in the manual and on the Power System for safety and operational information.
Warnings and Cautions
Details critical warnings and cautions to prevent injury, damage, and ensure safe operation of the equipment.
Conditions of Acceptability
Outlines requirements for integrating the unit into an end-product, including airflow, enclosure, and testing.
Section 2: System Overview
Application
Describes the intended use of the 400 Series DC Controller in Medical Grade Power Management for healthcare facilities.
Power
Explains the "By-Pass" feature and the system's ability to power multiple DC and AC devices up to 200 watts.
Charging
Details the system's optimization for battery capacities and its intelligent multi-stage charging algorithm.
Monitoring
Covers the on-board microprocessor's monitoring of sensors for SOC, voltage, current, temperature, and event logging.
Buzzer
Describes the audible alert system, its frequency, intensity, and user-configurable enable/disable function.
Communication/Software
Explains communication via USB, including user interfaces and host computer connection for data exchange.
Advanced Functions Interface
Details the advanced screen providing system evaluation, setup, and detailed operational information for technicians.
Main User's Interface
Describes the primary interface for users, showing current connection, charging status, and battery charge levels.
Intended Use
Specifies the system's purpose for mobile powered carts in healthcare environments and its limitations.
Section 3: System Description
Enclosure
Details the steel enclosure housing components, ventilation features, and mounting options.
Power Supplies
Explains the modular internal power supplies providing battery charging and load driving, with PFC and safety certifications.
Motherboard
Identifies the main circuit board for system intelligence, communication, and storage of SOC, events, and firmware.
AC Module (Series 451 only)
Describes the optional module providing 115 VAC power in addition to DC outputs for Model 451.
Remote Display
Explains the remote user interface (RUI) displaying charge state and other operational information.
Temperature Sensors
Details the use of internal and external digital sensors for monitoring temperature and ensuring safe operation.
Fan Control
Describes the temperature-controlled, variable-speed 80mm fans for system cooling.
State of Health
Explains the system's calculation of battery State of Health (SOH) as a percentage of ideal battery life.
Section 4: System Connection
Description and Location of Parts
Identifies and locates the various bulkhead connections on the Power System enclosure.
Diagram of Connections
Illustrates pinouts and connections for the Series 451 Molex connectors and lists mating connector part numbers.
AC Power Input
Details the AC input power connection via a Molex connector and grounding requirements.
Batteries
Explains battery connection in parallel, recommended wiring, and fuse replacement.
Battery Connection Diagrams
Provides recommended diagrams for single and dual battery connections using specific wiring.
Temperature Sensors
Describes the connection of temperature sensors to battery posts for SLA batteries.
Host Computer
Outlines the connection of the host computer via USB and the driver installation process.
Small PCs and All-in-one PCs
Confirms compatibility of small PCs and All-in-One PCs with the 400 Series Controller.
Laptop
Discusses potential issues when using a laptop with an internal battery and recommends its removal.
Remote Display
Explains the CAT5 connection for the remote display (RUI) and its compatibility.
DC/AC Output Power
Details the DC outputs and the combined total power for AC and DC outputs.
Thermal Sensors
Explains thermal sensor control via I2C bus and their addressing.
Section 5: Installation of Software
Host PC Software
Guides on installing the licensed Host software (GUI) and critical driver installation.
Section 6: Initial Testing and Error Conditions
Remote Display
Describes the LED test on the advanced functions screen for verifying remote display functionality.
Battery
Explains battery status indication, time to discharge calculation, and the LOW BATTERY indicator.
Main User's Interface
Details system status indications when AC power is connected or batteries are disconnected.
AC Power
Describes the AC indicator and charging indicator status when plugged into a wall outlet.
System Communication with the Host
Explains how to verify operational system communication with the host.
Sleep Mode
Defines Sleep Mode as a low power state for storage/shipping and its activation conditions.
Error Conditions
Lists three error conditions (Over Temp, Overload, Charger Time Out) and their remote display indications.
Over Temperature
Details the Over Temperature error, its indication, and troubleshooting steps.
Overload
Explains the Overload error, its indication, and potential causes like wire issues or device problems.
Charger Time Out or Bad Battery
Describes the Charger Time Out/Bad Battery error, its causes, and clearing procedures.
System Reset
Provides troubleshooting steps for system hangs or UI inconsistencies, including USB cycling and power cycling.
Section 7: Operation
Turn On
Guides on powering on the unit, exiting Sleep Mode, and accessing the Advanced Function Screen.
Sleep Mode
Re-iterates Sleep Mode function and user control via software for system shutdown.
System Set Up
Explains how to access the "401 Series Setup" panel for initial system parameter configuration.
401 Series Setup
Details the setup screen fields for battery type, install date, model, cart ID, and maintenance cycles.
GUI Setup
Describes GUI settings for temperature display, email functionality, and password changes.
Email Setup
Guides on configuring email alerts, including IP address, sender/recipient addresses, and message options.
Test Mail
Provides a testing capability for evaluating email setup information.
Sleep Mode Activation
Explains the user's ability to initiate Sleep Mode via software control with a 10-minute shutdown window.
Buzzer
Details how to enable/disable the buzzer for alerts on battery status or system shutdown needs.
Upload EEPROM Data
Guides on uploading EEPROM data, event logs, and recent events from the system to the host PC.
CartTrac (Optional)
Describes the optional software module for cart fleet management and its setup.
Charging
Explains the charging state, access to displays, and key indicators like Gauge, Time Remaining, AC, and Charging LEDs.
Discharging
Details the discharging state when AC power is unplugged, and related indicators like Gauge, Time Remaining, and Low Battery.
Section 8: Field Diagnostics
System Status at a Glance
Provides an overview of system status indicators like Low Battery, Charge Status, Recovery, and Power Source.
Advanced Functions Description
Summarizes the advanced screen's information on system configuration, settings, and diagnostics.
Pull Down Menus
Describes the File, View, Setup, and Help menus available in the Advanced Functions screen.
Gauge and LED Indicators
Refers to the same Gauge and LED indicators found on the Main User's pop-up screen for status display.
Thermal Sensors
Explains the thermal sensors, their placement, and how temperature rises are indicated and handled.
Battery Power
Details the DC voltmeter for battery voltage and the Amp Meter for current entering or exiting the battery.
Load Power
Explains the Load Meter's function in displaying the total power consumed by the system in Watts.
AC Module Enable
Describes the feature on Model 451 to disable AC Output for power saving and safety enhancement.
System Diagnostics
Lists various diagnostic options accessible via linked icons, including Event Log and Maintenance Schedule.
Events Log
Describes the Event Log as a linked icon for viewing system events like battery status and shutdowns.
LED Test
Provides an LED test to verify the operation of each LED on the remote display sequentially.
Event Log Screen
Details the tabular view of system events and options for reading and saving event log data.
Section 9: Maintenance
Maintenance Screen
Displays information on last maintenance, battery type, model, cart ID, and health.
General Maintenance
Covers general cleaning, product modification, and the lifespan/replacement of the coin cell battery.
Battery Maintenance
Provides step-by-step instructions for replacing the main battery[s] when they lose rechargeability.
Section 11: System Specifications
CLASSIFICATION
Details the product's classification regarding electrical shock protection and water ingress.
IDENTIFICATION, MARKING AND DOCUMENTS
Refers to markings, packaging requirements, battery type, and indicator lights.
INPUT
Specifies input voltage, frequency, power factor, and current ratings for the system.
INPUT/OUTPUT: DC BATTERY
Details DC voltage, current, and maximum power output for battery operation.
OUTPUT: AC & DC LOAD
Lists DC voltage, DC current, AC voltage, AC current, and maximum power for combined outputs.
OUTPUT: FAN
Describes the fan format, voltage, and current specifications for the system's cooling fans.
OUTPUT: TEMP SENSORS
Details the digital communication format (I2C) for temperature sensors.
INPUT/OUTPUT: USB
Specifies the USB standard and isolation for host computer communication.
OUTPUT: REMOTE DISPLAY
Describes the digital communication format (I2C) for the remote display.
GENERAL
Covers isolation ratings, AC line input efficiency, and EMC requirements.
ENVIRONMENTAL
Details operating, transport/storage temperatures, and relative humidity requirements.
MECHANICAL
Lists construction, dimensions, connectors, and fuse holder specifications.
BATTERY PROFILES
Indicates that battery profiles are selectable via GUI software or by contacting the manufacturer.
FEATURES
Summarizes charging algorithms, recovery modes, auto transfer, monitoring, event logging, and thermal safety features.
Section 12: TUV Certification Statement
Appendix A: Dimensional and Mounting Information
Provides detailed dimensions and mounting hole information for the unit.
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