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Rottler Manuals
Control Systems
F105A
Installation manual, operation and maintenance manual
Rottler F105A Installation Manual, Operation And Maintenance Manual
Heavy duty cnc machining center
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Contents
Table of Contents
Bookmarks
Table of Contents
Introduction
Table of Contents
Introduction
Description
Disclaimer
Limited Warranty
Online Documentation Access
Installation
F103/4/5 Installation Preparation Requirements
F100 Series Installation Report
Removing Machine from Shipping Container
Installation Procedure
Rottler F103/4/5 Series Foundation and Hold down Requirements
Lifting Machine with Provided Lift Eyes
F105A Hold down and Jacking Bolt Locations
F105A Optional Enclosure Mounting Bolt Locations
F104A Hold down / Jacking Bolt Locations
F103A Hold down / Jacking Bolt Locations
F103A Hold down / Jacking Bolt Locations Sunken Foundation
F104A Hold down / Jacking Bolt Locations Sunken Foundation
F105A Hold down / Jacking Bolt Locations Sunken Foundation
F105A Hold down / Jacking Bolt Locations Sunken Foundation
Machine Dimensions
Location
Unpacking
Column Hold down
Leveling
Air Supply
Power Supply
Grounding
Creating a Skype Account
Safety
Contents
Safety Information
Safety Instructions for Machine Use
Electrical Power
Machine Operator
Emergency Procedure
Computer and Controller System Safety
Electrical Safety Features of Rottler DM Controlled Machines
Control Definitions
Control Definitions
Computer and Controller System Safety for DM Controlled Machines
Master Power On/Off Switch
Initialization Screen
General Information
Home
Program Select
New
Options
Delete
Mode Select
New
Std (Standard) Setup
Options
Delete
Basic Machine Controls
Cylinder Bore, General Bore 3 Axis (Without Tool Changer)
Set Zero Tab
Actual Position
Velocity Override
Zero Buttons
Handwheel Buttons
Spindle Start
CW and CCW Creep
Jog Buttons
Move to
Move to Zeros
CW and CCW Index
Using SSV (Spindle Speed Variance)
Setting Spindle Index
Probe Auto Center
Vertical Stops Tab
Horizontal Offset for Honing
Left and Right Locations Tab
Cylinder Bore - Bore Locations
Blueprint
Move Buttons
Bore Buttons
Indicated
Set Buttons
Copy Values
Difference
Bore Left and Right
Probing
Probe Buttons
Probe Left or Right
Probed Diameter
Lower Sleeve Repair
Block Clearance
Centering Height
X-Clearance
Index (Check Box)
X-Overshoot
Start Boring Height
Bottom of the Bore
Stop and Index Spindle after Cycle
Probing for the Mill Cycle
Lifter Bore
Cylinder Bore 4 Axis
Set Zero Tab
Jog Controls
4Th Axis Degree and Move
4Th Axis Brake
Light Clamp
Full Clamp
Retract
Table of Tools
Table of Tools General Information
Accessing Table of Tools
Add Tool
Remove Tool
Set Active Tool
Setting Tool Offsets
Z Location from Zero
Z Touch off Height
Add Tool Radius
Applying Table of Tools to Rottler Programs
Fixture Select
Operating Instructions
Operating Instructions
Loading Blocks
Small Gas and Diesel
Manual V6/V8 Combination Fixture 502-1-72H
Boring Application
Normal Operating Procedure
Surfacing Application
Normal Operating Procedure
Retrofitting 502-1-15C Parallels to V6/V8 Combination Fixture
Diesel Blocks
6725 Diesel Fixture
Small Diesel V Blocks
Triangle Clamping
Block Clamp Arm
Small Diesel in Line Blocks
Triangle Clamping
6405F Large V-Block
Triangle Clamping
6810 Waukesha 7042, 9390 and CAT 379, 398, 399 Block Line Bore Fixture
6821 Adjustable, Universal Line Bore Parallel Assembly
7119V Dual Axis Table Assembly
Instructions for Small In-Line Blocks
Mounting Block to Table
Blocks with Main Caps Removed or Raised Main Bearings
Blocks with Main Caps Installed
Typical Head Set up Procedure
Setting up Rottler Fly Cutting Tool with Two Inserts
12" Multi Tooth Milling Head - 6865
18" Multi Tooth Milling Head 6864
General Machine Information
Homing
Create a Block Program
New
Options
Creating Operating Modes for a Block Model
New
Std (Standard) Setup
Select
Options
Cylinder Bore Mode 3 Axis
Setting Zeros
Horizontal and In/Out Zero
Vertical Zero
Blueprinting
Programming Vertical Stops
Block Clearance
Centering Height
Start Boring Height
Bottom of the Bore
Horizontal Offset for Honing
Start Offset Height
Horizontal Offset
Change Speeds at Horizontal Offset
Washout Cycle
Stop and Index Spindle after Cycle
Bore Locations
Left Locations
Right Locations
Boring a Block
Indicating
Vertical Zero
Programming Vertical Stops
Block Clearance
Centering Height
Start Boring Height
Bottom of the Bore
Bore Locations
Boring a Block
Probing
Vertical Zero
Programming Vertical Stops
Block Clearance
Centering Height
Start Boring Height
Bottom of the Bore
Probe Height
Bore Locations
Probe Auto Center
Automatic Probing Procedure
Boring a Block
Cylinder Bore Mode 4Th Axis
Setting Zeros
4Th Axis (Rotational) Zero
Finding the In/Out (Y) Axis Zero with 4Th Axis
Building Programs with the 4Th Axis
Setting Vertical Clearance with 4Th Axis
Table of Tools for 3 and 4Th Axis Bore Mode
Building a Program with Table of Tools
Assigning Tools
Setting Tools Active
Mill Mode 3 Axis
Setting Zeros
Horizontal Zero
In/Out Zero
Vertical Zero
Example
Mill Operation
End
Horizontal End
Amount Per Pass
Vertical Start
Vertical End
Copy Lowest Copy Highest
Rough Settings
Rough Feed Rate
Rough Spindle RPM
Finish Cut Settings
Finish Amount
Finish Feed Rate
Finish RPM
Start Auto Cycle
Mill Mode 4Th Axis
Setting Zeros
Horizontal Zero
In/Out Zero
Vertical Zero
Mill Operation
End
Horizontal End
Amount Per Pass
Vertical Start
Vertical End
Copy Lowest Copy Highest
4Th Axis Angles
Left Bank Angle
Right Bank Angle
Rollover Vertical Clearance
In/Out Offset
Rough Settings
Rough Feed Rate
Rough Spindle RPM
Finish Cut Settings
Cut Left and Cut Right
Start Auto Cycle
Overlap Mill Setting
Milling Using Automatic Deck Probing
Table of Tools for Milling
Assigning Tools
Setting Tools Active
Building a Program Using Table of Tools
Left Deck Probe
Right Deck Probe
Auto Probing
Auto Milling
Vertical Start
Vertical End
Cut Left or Cut Right
Start Auto Cycle
Lifter Bore Mode 3 Axis
In / out Zero
Start Boring Height
Lifter Bore Angle
Lifter Bore 4Th Axis
Start Boring Height
Lifter Bore Angle
Calculate In/Out
Right Angle Drive Installation
Line Bore Mode
Mounting and Aligning the 90 Degree Head
Setting Zeros
Horizontal Zero
In/Out and Vertical Zero
Line Bore Options
Programming Vertical Stops
Thrust Cutting
Setting Zeros
Horizontal Zero
Dimensions & Auto Cycle
Thrust Dimensions
Outside
Inside
Cutter
Clearances
Vertical
Horizontal
Dimensions
Main Width
Insert Width
Left Depth of Cut
Right Depth of Cut
Cut Right Side
Cut Left Side
Description and Running of the Auto Cycle
Start Auto Cycle
Backing up and Restoring Block Profiles
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Quick Links
1
F103/4/5 Installation Preparation Requirements
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OPERATION AND MAINTENANCE MANUAL
8029 S 200th St. Kent, WA 98032 USA | www.rottlermfg.com | Ph: 253-872-7050 | Fax: 253-395-0230
9.05.2019
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Chapters
Introduction
5
Installation
11
Safety
44
Control Definitions
52
Operating Instructions
82
Maintenance
186
Machine Parts
264
Table of Contents
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