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UL520
Operating manual
ULPOWER UL520 Operating Manual
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Operating manual
(25 pages)
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Contents
Table of Contents
Bookmarks
Table of Contents
Preface
Remarks
Modifications
Engine Serial Number
Repeating Symbols
Safety Information
Table of Contents
Engine Description and Engine Views
Denomination of Cylinders
Ul260 / Ul350
Ul390/ Ul520
Description of Systems
Lubricant System
Fuel System
Electronic Engine Management System
Cooling System
Check Light
General Operating Limits
Speed
Requirements about RPM Settings
Running in
Performance (ISA: International Standard Atmosphere)
Acceleration
Oil Pressure
Oil Level
Oil Temperature
Cylinder Head Temperature
Egt
ECU Environment
Manifold Air Temperature
Outside Air Temperature
Relative Fuel Pressure
Deviation from Bank Angle
Electrical Power
Maintenance
Engine Performance
Operating Media
Fuel
Lubricants
Standard Operation
Daily/Pre-Flight Checks
Engine Start
Prior to Take-Off
Warming up Period
Idle Speed
Throttle Response
Ignition Test
Take-Off
Cruise
Engine Shut-Down
Engine Storage
Abnormal Operation
Abnormal Running on Ignition Check
Sudden Engine Stop
Reaching Maximum Engine Speed
Exceeding of Max. Admissible Cylinder Head Temperature
Exceeding of Max. Admissible Oil Temperature
Oil Pressure below Minimum
Exceeding of Max. Admissible Oil Pressure
Relative Fuel Pressure Deviates from Normal
Single CHT And/Or EGT Drop
Knocking
Low Battery Voltage
Prop Strike
Revision
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Electronic Engine Management System
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Fuel System
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UL260
UL350
UL390
UL520
Operating
Manual
M0310: OM 260 - 520A01 Revision No: 00
Date: 2019-04-01
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Summarization of Contents
Preface
Remarks
General notes on diagrams, specifications, and other manuals.
Modifications
Information on product improvements and ULPower's right to change designs.
Engine Serial Number
Importance of indicating the serial number for inquiries and orders.
Repeating Symbols
Explains symbols used for warnings, attention, and notes.
Safety Information
Engine Description and Views
Cylinder Denomination
UL260 / UL350 Cylinder Identification
Diagram showing cylinder numbering for UL260 and UL350 engines.
UL390 / UL520 Cylinder Identification
Diagram showing cylinder numbering for UL390 and UL520 engines.
System Descriptions
Lubricant System
Describes the oil pump, filter, and oil gallery lubrication process.
Fuel System
Details the fuel flow from tanks through filters to injectors and regulator.
Electronic Engine Management
Explains ECU control of mixture, timing, and other engine functions.
Cooling System
Information on air and oil cooling, and mandatory installation of ducts and oil cooler.
Check Light System
Check Light Sensor Inputs
Details sensors like CPS, TPS, OTS, ATS, APS that inform the ECU and trigger the check light.
General Operating Limits - Part 1
Speed and RPM Limits
Specifies maximum, recommended, and idle engine speeds and RPM requirements.
Running-in and Performance Data
Guidelines for breaking in engines and presenting performance data.
General Operating Limits - Part 2
Oil Pressure and Temperature Limits
Specifies maximum, minimum, and normal oil pressure and temperature values.
Cylinder Head and EGT Limits
Defines maximum CHT values and notes on EGT for engine monitoring.
Acceleration and ECU Environment Limits
Covers acceleration limits and ECU operating temperature range.
General Operating Limits - Part 3
Air Temperature and Fuel Pressure
Covers manifold, outside air temperatures, and relative fuel pressure ranges.
Bank Angle and Electrical Power
Details limits for bank angle and requirements for electrical power.
Maintenance Overview
Engine Performance Data
Operating Media
Fuel Recommendations
Specifies unleaded automotive fuel types and octane ratings for different engine models.
Lubricant Recommendations
Recommends specific engine oils and cautions against break-in oils.
Standard Operation: Pre-flight Checks
Daily/Pre-flight Checks
Lists essential checks to perform before each flight for safety and readiness.
Engine Start Procedure
Step-by-step guide for starting the engine safely and correctly.
Standard Operation: Pre-takeoff and Cruise
Pre-takeoff Procedures
Covers warming up, idle speed, throttle response, and ignition tests before flight.
Takeoff and Cruise Operations
Guidelines for using take-off power and setting power during cruise.
Engine Shutdown and Storage
Abnormal Operation: Ignition and Speed Issues
Abnormal Running on Ignition Check
What to do if there's a difference when running on one or two ignition coils.
Sudden Engine Stop
Procedures for handling a sudden engine stoppage and pre-restart checks.
Reaching Maximum Engine Speed
How the engine behaves at its RPM limit and how to respond.
Abnormal Operation: Temperature and Pressure Issues
Exceeding Max. Cylinder Head Temperature
Actions to take if CHT exceeds limits, including emergency landing.
Exceeding Max. Oil Temperature
Actions to take if oil temperature exceeds limits, including emergency landing.
Oil Pressure Issues
What to do if oil pressure drops below minimum or exceeds maximum.
Abnormal Operation: Fuel, CHT/EGT, and Battery Issues
Fuel Pressure & Knocking Issues
Addresses fuel pressure deviations, knocking, and octane rating.
CHT/EGT Drop & Low Battery Voltage
Covers single cylinder CHT/EGT drops and low battery voltage procedures.
Prop Strike and Sudden Stoppage Procedures
Revision History
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