AIRMAC TT40 Instruction Manual

AIRMAC TT40 Instruction Manual

Belt-driven reciprocating air compressors

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Instruction Manual

Belt-Driven Reciprocating
Air Compressors
Revision: 2019-06-07

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Summarization of Contents

Introduction
Disclaimers
Statement on manual information and rights reserved.
2.0 Product Familiarisation
Figure 2-1 240 Volt Single Pump Air Compressor
Identifies components of a specific 240V single-pump model.
Figure 2-2 240 Volt Dual Pump Air Compressor
Identifies components of a specific 240V dual-pump model.
Figure 2-3 415 Volt Air Compressor ≤ 7.5 kW (10 hp)
Identifies components of a specific 415V air compressor model.
Figure 2-4 415 Volt Air Compressor 11 kW (15 hp)
Identifies components of a specific 415V 11kW air compressor model.
Figure 2-5 415 Volt Oil Free Air Compressor
Identifies components of a specific 415V oil-free air compressor model.
Figure 2-6 Honda Petrol Air Compressor
Identifies components of the Honda petrol engine air compressor.
Figure 2-7 Yanmar Diesel Air Compressor
Identifies components of the Yanmar diesel engine air compressor.
5.0 Installation
5.1 Handling
Instructions for safely handling and moving the air compressor unit.
5.2 Electric Air Compressors
Specific installation requirements for electric-powered models.
5.3 Petrol and Diesel Air Compressors
Specific installation requirements for engine-driven models.
5.4 Ambient Temperature
Recommended operating temperature ranges and precautions.
5.5 Noise Considerations
Guidance on managing noise levels during operation.
5.6 Discharge and Condensate Piping
Recommendations for piping systems and condensate management.
5.7 Electrical Connection
Procedures and requirements for connecting the compressor to electrical power.
5.7.1 240 Volt Air Compressors
Electrical connection details for 240V models.
5.7.2 415 Volt Air Compressors
Electrical connection details for 415V models.
5.7.3 12 Volt Electric Start Petrol and Diesel Air Compressors
Battery connection requirements for engine-driven models.
6.0 Operation
6.1 Precautions
Important checks and warnings before operating the compressor.
6.2 240 Volt Single Pump Air Compressors
Operating procedure for 240V single-pump models.
6.3 240 Volt Dual Pump Air Compressors
Operating procedure for 240V dual-pump models.
6.4 415 Volt Air Compressors
Operating procedure for 415V models.
6.5 Petrol Air Compressors
Starting and operating procedures for petrol engine models.
6.6 Diesel Air Compressors
Starting and operating procedures for diesel engine models.
6.7 Duty Cycle
Guidelines on optimal duty cycles to maximize compressor lifespan.
7.0 Maintenance and Repair
7.1 Precautions
Safety precautions to be taken before performing maintenance or repair.
7.2 Maintenance Schedule
Recommended schedules for routine maintenance tasks.
7.3 Lubricating Oil
Information on checking and changing compressor pump lubricating oil.
7.4 Air Receiver Tank
Procedures for draining condensate and inspecting the air receiver tank.
7.5 Filter-Regulator
Maintenance and operation of the filter-regulator unit.
7.6 Air Filters
Instructions for cleaning or replacing air filter elements.
7.7 Safety Valve
How to test and verify the function of the safety valve.
7.8 Air Tightness
Method for checking and rectifying air leaks in the system.
7.9 V-Belt(s)
Guidance on checking and adjusting V-belt tension and alignment.
7.10 Cleaning
Methods for cleaning the compressor exterior and components.
7.11 12 Volt Battery
Maintenance and charging of the 12V battery kit.
7.12 Oil Fill Quantities
Table of oil capacities for different compressor pump models.
7.13 Engine Speed
Information on engine speed settings and adjustments.
7.14 Fastener Torques
Recommended torque values for various fasteners during assembly.
8.0 Troubleshooting
8.1 Precautions
Safety measures to follow before troubleshooting or repairing the unit.
12.0 Specifications
12.1 240 Volt Electric Air Compressors
Specifications for 240V electric air compressors.
12.2 415 Volt Electric Air Compressors
Specifications for 415V electric air compressors.
12.3 415 Volt Oil Free Electric Air Compressors
Specifications for 415V oil-free electric air compressors.
12.4 Honda Petrol Air Compressors
Specifications for Honda petrol engine air compressors.
12.5 Yanmar Diesel Air Compressors
Specifications for Yanmar diesel engine air compressors.
13.0 Wiring Diagrams
13.1 11 kW Star-Delta Starter Wiring Diagram
Specific wiring diagram for an 11kW star-delta starter.
14.0 Warranty Against Defects
14.1 Record of Ownership
Section for recording compressor purchase and ownership details.
14.2 Warrantor
Information about the warrantor, Glenco Air & Power Pty Ltd.
14.3 Warranty Conditions
Terms and conditions of the Airmac compressor warranty.

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