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CONTINENTAL AIRCRAFT ENGINE Manuals
Engine
O-200
Maintenance manual
CONTINENTAL AIRCRAFT ENGINE O-200 Maintenance Manual
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Table Of Contents
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Contents
Table of Contents
Bookmarks
Table of Contents
List of Effective Pages
Scope and Purpose of this Manual
Instructions for Continued Airworthiness
April
Change
Advisories
Effectivity Symbols
Using this Manual
Service Documents Incorporated in this Manual
Sealants
Lubricants
Fuel System Adjustment Values
Magneto RPM Drop Check
Procedure
Engine Shutdown
Added
Oil Change
Standard Practice Maintenance Manual 31 Jul
Disposable Oil Filter and Integral Screen
C-19
Oil Filter with Anti-Stick Gasket Label (Typical)
Change
Authorized Fuels by Engine Model
Aviation Fuel Specifications
Engine Operation after Cylinder Overhaul or New Cylinder Installation
Engine Operation after Cylinder Replacement And/Or Major Overhaul
Operation after Major Overhaul Utilizing an Engine Test Cell
Cylinder Installation
Cylinder Flange Fasteners
Cylinder Torque Sequence
Crankshaft Nose Oil Seal Parts
Solid Nose Oil Seal Installation
Split Nose Oil Seal Removal
Split Type Nose Oil Seal Installation
Split Nose Oil Seal Parts
Component Specific Torque Specifications
Mandatory Overhaul Replacement Parts
Gasket Maker Application
Crush Washer Installation
Gasket Installation
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1
List of Effective Pages
2
Lubricants
3
Fuel System Adjustment Values
4
Magneto Rpm Drop Check
5
Oil Change
6
Standard Practice Maintenance Manual 31 Jul
7
Cylinder Installation
8
Component Specific Torque Specifications
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CONTINENTAL AIRCRAFT ENGINE
MAINTENANCE
MANUAL
STANDARD PRACTICE
FOR SPARK IGNITED ENGINES
Technical Portions Accepted by the Federal Aviation Administration
Publication M-0
Change
4
©
2017 CONTINENTAL MOTORS
JUL 2017
Table of
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Related Manuals for CONTINENTAL AIRCRAFT ENGINE O-200
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Summarization of Contents
Chapter 1. Introduction
1-1. Scope and Purpose of This Manual
Defines the manual's scope and purpose for spark ignition aircraft engines.
1-1.1. Instructions for Continued Airworthiness
Details supplemental ICA for applicable engines, referencing other manuals.
1-1.2. Advisories
Explains the three types of advisories used in the manual: WARNING, CAUTION, NOTE.
1-1.3. Effectivity Symbols
Lists and defines symbols used to denote engine model specific information.
1-1.4. Using this Manual
Provides guidance on how to effectively use the manual and its components.
1-2.4.1. Service Documents Incorporated in this Manual
Lists applicable technical and service information from Continental Motors Service Documents.
Engine Inspection and Service
6-4.7.5. Magneto RPM Drop Check
Procedure for checking engine RPM drop during magneto operation to identify ignition circuit issues.
6-4.7.6. Engine Shutdown
Step-by-step procedure for safely shutting down the aircraft engine after testing.
6-4.8.2. Oil Change
Detailed procedure for performing an engine oil change, including sample collection and filter inspection.
Engine Operation
7-2.3. Engine Operation after Cylinder Replacement and/or Major Overhaul
Procedures for proper engine operation post-overhaul or cylinder replacement to ensure lubrication and ring seating.
Non-Overhaul Repair and Replacement
10-6.1.2. Cylinder Installation
Guidelines for installing cylinders, including component checks and preparation of new parts.
10-6.1.3. Cylinder Torque
Procedures for torquing cylinder fasteners to ensure proper installation and prevent engine failure.
10-10.2. Solid Nose Oil Seal Installation
Step-by-step instructions for installing the solid nose oil seal on the crankshaft.
10-10.3. Split Nose Oil Seal Removal
Procedures for removing split type nose oil seals, noting differences for left-hand rotation engines.
10-10.4. Split Type Nose Oil Seal Installation
Detailed instructions for installing split type nose oil seals, including spring placement and alignment.
Maintenance Standards
C-2.4. Mandatory Overhaul Replacement Parts
Lists parts that must be discarded and replaced with new ones during engine overhaul.
C-9. Gasket Maker® Application
Guidance on the proper application of Gasket Maker sealant for engine assembly.
C-10. Gasket Installation
Procedures for installing gaskets, ensuring proper positioning, torque, and safety wiring.
C-10.1. Crush Washer Installation
Instructions for installing crush washers, including their one-time use nature and correct placement.
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