Table of Contents
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ULTIMATE NT
IMPORTANT
THE OPERATOR IS RESPONSIBLE
FOR ADJUSTING THE MACHINE SINCE
MACHINE DOES NOT COME "FIELD
READY" FROM FACTORY.
See www.summersmfg.com for latest version of all Summers Operator's Manuals
SUMMERS MANUFACTURING CO., INC.
MADDOCK, NORTH DAKOTA 58348 ................................... (701) 438-2855
DEVILS LAKE, NORTH DAKOTA 58301 ............................... (701) 662-5391
8Z1106S
Operator's
ULTRA &
SUPERSPRAYERS
WEB SITE: www.summersmfg.com
© Summers Mfg. Co., Inc. 2014
Manual
CAUTION
READ & UNDERSTAND OPERATOR'S
MANUAL BEFORE USING MACHINE.
Printed in USA
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Table of Contents
Troubleshooting
Related Manuals for Summers ULTIMATE NT
Summarization of Contents
Operator's Manual
Important Safety Information
Key safety warnings and cautions for operating the sprayer.
Introduction
Section Contents
Overview of manual sections covering safety, operation, maintenance, and parts.
Other Items of Importance
Important notes on manual usage, product improvements, and reference points.
Section 1: Safety
Safety Alert Symbol and Signal Words
Explanation of safety symbols and signal words (Danger, Warning, Caution).
General Safety Practices
Essential safety rules for operating the sprayer, including manual review and avoiding hazards.
Safety During Transport
Procedures for safe towing and transport of the sprayer.
Safety Decals and Locations
Details on various safety decals, their purpose, identification, and placement on the sprayer.
Section 2: Sprayer Operation
Sprayer Operation Safety
Critical safety guidelines for operating the sprayer, including chemical handling.
Initial Set-up and Mechanical Adjustment
Steps for converting the sprayer from transport mode to field operation and initial adjustments.
Adjusting Cart Wheel Spacing
Instructions for adjusting the wheel spacing on the sprayer cart for optimal performance.
Unfolding Booms for Field Operation
Detailed procedure for unfolding sprayer booms from transport to operational position.
Boom Adjustments and Maintenance
Procedures for boom leveling, lead adjustment, tire pressure checks, and daily maintenance.
Folding Booms for Transport
Instructions for safely folding the sprayer booms into transport position.
Sprayer System Set-up and Hydraulic Notes
Guidance on initial system setup, reviewing plumbing, and important notes on hydraulic pumps.
Tractor Hookups and Sprayer Adjustments
Connecting to tractor systems and adjusting spray height and angle for optimal application.
Nozzle Tip Selection and Application Rate
How to select appropriate nozzle tips and calculate application rates for different solutions.
Sprayer System Testing and Adjustment
Procedures for testing and adjusting the sprayer system, including tank filling.
Hydraulically Driven Pump System Adjustment
How to adjust the hydraulic pump system for optimal performance and pressure.
Open Center Tractor Pump Adjustment and Raven Control Start-up
Adjusting pump for open center tractors and starting up Raven control systems.
Boom Control and Cross Spraying
Operating boom controls, programming hints, and cross-spraying procedures.
Testing Chemical Fill System
Steps to test the chemical fill system, ensuring proper operation and safety.
Clean Load System Testing and Operation
Installing and operating the clean load system for safe chemical transfer.
Daily Maintenance Procedures
Routine daily tasks to keep the sprayer in good working condition.
Boom Folding and Transport Operations
How to unfold and fold booms for transport, with safety precautions.
Corner Turning Limits and Pump Operation Safety
Understanding sprayer turning limits and critical safety points for pump operation.
Pump Start-up and Raven Control
Procedures for starting the pump and the Raven control system.
Sprayer Calibration
Step-by-step guide to calibrating the sprayer for accurate application rates.
Calibration Example and Adding Chemical
Example of application rate calculation and steps for adding chemical to the main tank.
Normal Spraying Start-up and Agitator Control
How to start normal spraying operations and adjust agitator controls.
Unhooking Sprayer from Tractor
Step-by-step instructions for safely disconnecting the sprayer from the tractor.
Section 3: Maintenance
Maintenance Safety Precautions
Essential safety rules to follow during sprayer maintenance procedures.
Chemical Safety During Maintenance
Safety guidelines for handling chemicals during maintenance tasks.
Daily Maintenance
Routine daily tasks to keep the sprayer in good working condition.
System Cleaning and Winterization
Procedures for cleaning the sprayer system and preparing it for winter storage.
Preseason Annual Maintenance
Annual maintenance tasks to perform before the spraying season.
Section 4: Troubleshooting
Sprayer System Troubleshooting
Common issues with the sprayer system and their solutions.
Mechanical Troubleshooting
Solutions for common mechanical problems with booms, cylinders, and suspension.
Section 5: Electrical
Electrical Diagrams and Notes
Electrical diagrams and important notes for troubleshooting sprayer malfunctions.
Wiring for Electric Ball Valves
Wiring diagram for electric ball valves used in sprayer systems.
Switch Box Component Diagram
Illustration of the components and layout of the sprayer's electrical switch box.
24" Cart Connector Harness
Diagram and details for the 24-inch cart connector harness.
8' Cart Valve Wiring Harness
Wiring diagram for the 8-foot cart valve harness.
Ultimate Boom Harness
Wiring diagram for the ultimate boom harness.
Ultra Boom Harness
Wiring diagram for the ultra boom harness.
Section 6: Option Notes and Instructions
Electronic Pressure Gauge Package
Instructions for installing and calibrating an electronic pressure gauge.
Equal Boom Split Option
Guide for splitting booms to achieve equal nozzle distribution.
Control Grip Installation and Use
Instructions for installing and operating the hydraulic control grip.
Rinse Nozzle Without Rinse Tank
Installation instructions for a rinse ball on the main tank without a separate rinse tank.
Rinse Tank Option with Wand
Installation guide for a rinse tank and wash wand assembly.
Rinse System Operation
Operating procedures for the rinse system, including filling, flushing, and water removal.
Cross Over Plumbing Option
Instructions for installing cross-over plumbing for sprayer tank connections.
End Nozzle Options (Manual and Electric)
Installation and operational notes for manual and electric end nozzles.
Single Separate Tiplift Circuit
Installation and function of a separate tip lift circuit for enhanced boom control.
Foam Marker Installation
Steps for installing a foam marker system on the sprayer.
Boom Clean Out Option
Installation of clean out fittings for boom maintenance and flushing.
Bottom Fill Flow Meter Package
Installation of a flow meter for the bottom fill system to measure liquid intake.
Clean Load Package Installation and Operation
Installing and operating the clean load system for safe chemical transfer.
Electric Agitator Shutoff Package
Installation instructions for an electric shutoff for the agitator system.
Remote Pilot Operated Check Valve Package
Installation guide for the remote pilot operated check valve package for boom control.
Section 7: Specifications
Sprayer Sizes and Nozzle Quantity
Table detailing sprayer sizes and the number of nozzles for each configuration.
Overall Width and Length Dimensions
Specifications for the overall dimensions of the sprayer in various configurations.
Tire Pressure and Wheel Spacing
Specifications for tire pressure and cart wheel spacing options.
Tank Specifications
Details on tank capacity, material, agitators, fill well, and strainer.
Overall Height and Clearance Dimensions
Dimensions related to sprayer height and ground clearance.
Miscellaneous Component Specifications
Specifications for various sprayer components like pumps, strainers, and controls.
Plumbing Specifications
Details on plumbing components, hose sizes, and connections.
Bolt Torque Specifications
Torque values for various bolt sizes used in sprayer assembly and maintenance.
Section 8: Parts
Ordering Parts Information
Important information regarding part ordering, including owner register details.
4 x 8 Cart Package - 1000 Gallon Tank
Exploded view and parts list for the 4x8 cart package with a 1000-gallon tank.
4 x 8 Cart Package - 1500 Gallon Tank
Exploded view and parts list for the 4x8 cart package with a 1500-gallon tank.
4 x 8 Cart Package - 1650 Gallon Tank
Exploded view and parts list for the 4x8 cart package with a 1650-gallon tank.
Narrow Cart Package - 1000 Gallon Tank
Exploded view and parts list for the narrow cart package with a 1000-gallon tank.
Narrow Cart Package - 1250 Gallon Tank
Exploded view and parts list for the narrow cart package with a 1250-gallon tank.
Narrow Cart Package - 1500 Gallon Tank
Exploded view and parts list for the narrow cart package with a 1500-gallon tank.
Narrow Cart Package - 1650 Gallon Tank
Exploded view and parts list for the narrow cart package with a 1650-gallon tank.
Standard Axle Package
Exploded view and parts list for the standard axle package.
Wide Axle Package
Exploded view and parts list for the wide axle package.
Beet Axle Package
Exploded view and parts list for the beet axle package.
Wide Axle Package for Narrow Cart
Exploded view and parts list for the wide axle package for narrow carts.
Narrow Axle Package for Narrow Cart
Exploded view and parts list for the narrow axle package for narrow carts.
15,000 lb Hub Package
Parts breakdown for the 15,000 lb hub assembly.
25,000 lb Hub Package
Parts breakdown for the 25,000 lb hub assembly.
Single 480/80R38 Tractor Tire/Rim Package (Ultimate)
Parts for a single 480/80R38 tractor tire and rim assembly.
Single 380/90R46 Tractor Tire/Rim Package (Ultimate)
Parts for a single 380/90R46 tractor tire and rim assembly.
Dual 380/90R46 Tractor Tire/Rim Package (22" Spacing)
Parts for a dual 380/90R46 tractor tire/rim package with 22" spacing.
Dual 380/90R46 Tractor Tire/Rim Package (30" Spacing)
Parts for a dual 380/90R46 tractor tire/rim package with 30" spacing.
Single Rinse Tank Package
Parts list and diagram for the single rinse tank package.
Dual Rinse Tank Package
Parts list and diagram for the dual rinse tank package.
Triple Electric Ball Valve Package
Parts list for the triple electric ball valve package.
Optional HM1C Stainless Steel Hydraulic Pump Package
Parts for the optional HM1C stainless steel hydraulic pump.
Standard Cap/Pressure Hydraulic Flanged Pump Package
Parts for the standard cap/pressure hydraulic flanged pump.
Optional PTO Standard Cap/Pressure Pump Packages
Parts for optional PTO standard cap/pressure pump packages.
Belt Drive PTO Standard Cap/Pressure Pump Packages
Parts for belt drive PTO standard cap/pressure pump packages.
Optional 9HP Honda Pump Package
Parts list for the optional 9HP Honda pump package.
205 Control Plumbing Package
Parts breakdown for the 205 control plumbing assembly.
450 Control Plumbing Package
Parts breakdown for the 450 control plumbing assembly.
Control System Packages (SCS-205, SCS-450)
Diagrams and parts for the SCS-205, SCS-450, and SCS-4400 control systems.
Electronic Pressure Gauge Package
Components for the electronic pressure gauge package.
50' Center Boom Package (60'-90' Ultimate)
Parts list and diagram for the 50' center boom package, 60'-90' Ultimate models.
50' Center Boom Package (93'-110' Ultimate)
Parts list and diagram for the 50' center boom package, 93'-110' Ultimate models.
60' Center Boom Package (93'-110' Ultimate)
Parts list and diagram for the 60' center boom package, 93'-110' Ultimate models.
100' Center Boom Package (120'-133'4" Ultra)
Parts list and diagram for the 100' center boom package, 120'-133' Ultra models.
5 Function Manifold Valve (60'-110' Ultimate)
Parts breakdown for the 5-function manifold valve used in Ultimate models.
6 Function Manifold Valve (120'-133' Ultra)
Parts breakdown for the 6-function manifold valve used in Ultra models.
Boom Package 50' Part 2 (110' Ultimate)
Parts list for the 50' Part 2 boom package for 110' Ultimate models.
Boom Package 40' Part 2 (90'-106'8" Ultimate)
Parts list for the 40' Part 2 boom package for 90'-106'8" Ultimate models.
Boom Package 30' Part 2 (80'-86'8" Ultimate)
Parts list for the 30' Part 2 boom package for 80'-86'8" Ultimate models.
Boom Package 20' Part 2 (70'-76'8" Ultimate)
Parts list for the 20' Part 2 boom package for 70'-76'8" Ultimate models.
Boom Package 10' Part 2 (60'-66'8" Ultimate)
Parts list for the 10' Part 2 boom package for 60'-66'8" Ultimate models.
Boom Package 33'4" Part 3 (133'4" Ultra)
Parts list for the 33'4" Part 3 boom package for 133'4" Ultra models.
Boom Package 20' Part 3 (120' Ultra)
Parts list for the 20' Part 3 boom package for 120' Ultra models.
Boom Package 6' 8" Extension 2 (66'-106'8" Ultimate)
Parts for the 6'8" extension 2 boom package for Ultimate models.
Boom Package 3' 4" Extension 2 (63'-103'4" Ultimate)
Parts for the 3'4" extension 2 boom package for Ultimate models.
Equal Boom Width Option
Parts for the optional equal boom width system.
100' Center Wet Boom Packages (120'-133'4" Ultra)
Parts list for 100' center wet boom packages for Ultra models.
60' Center Wet Boom Packages (93'-110' Ultimate)
Parts list for 60' center wet boom packages for Ultimate models.
50' Part 2 Wet Boom Packages (110' Ultimate)
Parts list for 50' Part 2 wet boom packages for Ultimate models.
20' Part 2 Wet Boom Packages (70'-76'8" Ultimate)
Parts list for 20' Part 2 wet boom packages for Ultimate models.
30' Part 2 Wet Boom Packages (80'-86'8" Ultimate)
Parts list for 30' Part 2 wet boom packages for Ultimate models.
20' Part 2 Wet Boom Packages (70'-76'8" Ultimate)
Parts list for 20' Part 2 wet boom packages for Ultimate models.
33'4" Part 3 Wet Boom Packages (133'4" Ultra)
Parts list for 33'4" Part 3 wet boom packages for Ultra models.
20' Part 3 Wet Boom Packages (120' Ultra)
Parts list for 20' Part 3 wet boom packages for Ultra models.
6' 8" Part 2 Extension Wet Boom Packages (66'-106'8" Ultimate)
Parts for the 6'8" extension 2 wet boom package for Ultimate models.
3' 4" Part 2 Extension Wet Boom Packages (63'-103'4" Ultimate)
Parts for the 3'4" extension 2 boom package for Ultimate models.
Windshield Packages (Ultimate)
Parts list for windshield packages for Ultimate sprayers.
3-Switch Fasse Control Grip
Diagram and parts for the 3-switch Fasse control grip.
Chemical Eductor Package
Parts breakdown for the chemical eductor package.
3" Common Plumbing Package (Parts List)
Detailed parts list for the 3-inch common plumbing package.
RFM 60 P Flowmeter Replacement Parts
Replacement parts for the RFM 60 P flowmeter.
9303C and 9303S Series Pumps Parts
Detailed parts list and diagrams for 9303C and 9303S series pumps.
Pump Repair Kits and Hydraulic Motor Parts
Lists of repair kits and hydraulic motor part numbers for pumps.
Hub and Axle Components
Exploded views and parts list for hub and axle assemblies.
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