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Westerbeke Manuals
Portable Generator
6.2 MCGA
Operator's manual
Westerbeke 6.2 MCGA Operator's Manual
Marine gasoline generators
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Operators Manual
Table of Contents
Important Safety Information
2 Introduction
Documentation
Quick Start Operators Guide
Figure 1: Parts Diagram
Parts Diagram
Figure 2: Customer Identification Card
Figure 3: Product Serial Number, Model Number, and Other Specifications
Warranty Procedures
Checklist: Protecting Your Investment
Conventions Used in this Manual
Gasoline Engines
Manuals and Software
Amperage Drain
Figure 4: Spare Parts Kit
Ordering Parts
Spare Parts, Kits, and Accessories
Figure 5: Suggested Spare Parts
Figure 6: Siphon-Break (Anti-Siphon Valve) with Stainless Steel Loop
Exhaust System Requirements
How to Install a Remote Oil Filter
3 Installation
Codes and Regulations
Carbon Monoxide Detector
Siphon-Break Requirements
Figure 7: Remote Oil Filter (Detailed View)
Figure 8: Remote Oil Filter (after Installation)
4 Startup and Basic Operation
Engine Coolant
Engine Oil
Fuel Source
Fuel Supply Components
Coolant Recovery Tank
Figure 9: Engine Coolant Recovery Tank
How to Bleed the Fuel System
Figure 10: Fuel System
Figure 14: Coolant Temperature Sensor
Figure 13: Exhaust Temperature Switch
Figure 15: Control Panel DC Circuit Breaker
Break-In Procedure for Daily Operation
Checklist: Initial Startup
Checklist: Daily Startup
How to Start and Stop the Generator
Figure 11: Control Panel DC Circuit Breaker and Start/Stop Switch
Figure 12: Remote Start/Stop Panels
Safety Shutdown Switches and Leds
Figure 16: Engine Oil and Coolant System Components
5 Maintenance
Maintenance Schedule
Figure 17: Fuel System Components
Maintenance: Fuel System
Figure 18: Harness Lift Pump DC Auxiliary Power Adapter (Part Number 056264)
Figure 19: Cooling System Heat Exchanger (Left) and Thermostat (Right)
Maintenance: Engine
Maintenance: Cooling System
Figure 20: Engine Oil Drain Hose (Left) and Oil Filter Assembly (Right)
Figure 21: Engine Oil Sump
Figure 24: Engine Oil Filter, Oil Pressure Sender, and Oil Pressure Switch
Figure 23: Air Screen/Flame Arrestor
Figure 25: Battery Charger and 30A Fuse
Figure 26: Catalyst Installation
Maintenance: Connections, Motors, and Circuit Breakers
Figure 27: BC Generator AC Terminal Connections
Figure 28: Generator Windings Schematic Diagram
Figure 29: Shore Power Transfer Switch
Figure 30: Shore Power Transfer Switch Configurations
Figure 31: Typical Diagnostic Software Kit (Control Box, Cable, and Other Components)
Engine Troubleshooting
6 Diagnostics and Troubleshooting
Diagnostics Software for Microsoft Windows
Figure 32: Wiring Diagram for Start/Stop Panel with Fault Display
Figure 33: Wiring Diagram for Start/Stop Panel Rocker Switch Only
7 Wiring Diagrams
Remote Start/Stop Panels
8 Lay-Up and Recommissioning
Lay-Up Prep: Lubrication System
Lay-Up Prep: Intake Manifold
Lay-Up Prep: Cylinder Lubrication
Lay-Up Prep: Fuel System
Lay-Up Prep: Starter Motor
Lay-Up Prep: Raw Water Cooling Circuit
Lay-Up Prep: Batteries
Lay-Up Prep: Spare Parts
How to Recommission after a Lay-Up
9 Generator Specifications
Specifications: Engine
Specifications: Fuel System
Specifications: Electrical System
Specifications: Air Requirements
Specifications: Cooling System
Specifications: Lubrication System
Specifications: AC Generator (Single Phase)
Specifications: Ignition System
Specifications: Engine Component Tightening Torque
Figure 22: Spark Plug
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Engine Oil
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M U LT I - P O RT S I N G L E – P H A S E
MARINE GASOLINE GENERATORS
OPERATORS MANUAL
7.5 MCGA or 5.0 MCGA 60 Hz
6.2 MCGA or 4.2 MCGA 50 Hz
PART NUMBER 056556
REVISION
AUGUST 2018
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Table of Contents
Troubleshooting
Diagnostics and Troubleshooting
42
Engine Troubleshooting
43
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