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Furnace
BGH96M080C4A
Installation, operation and maintenance manual
Bosch BGH96M080C4A Installation, Operation And Maintenance Manual
96% afue gas furnace
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Key to Symbols and Safety Instructions
Safety
2 Dimensions
3 Introduction
4 Codes and Standards
Safety
General Installation
Combustion and Ventilation Air
Duct Systems
Acoustical Lining and Fibrous Glass Duct
Gas Piping and Gas Pipe Pressure Testing
Electrical Connections
Electrical Power Supply
Venting
5 Electrostatic Discharge (ESD) Precautions Procedure
6 Location
General
7 Installation
Upfl Ow Installation
Horizontal Installation
Condensate Line and over Flow Pressure Switch
Filter Arrangement
Air Ducts
8 Combustion Air and Vent System
Combustion Air and Vent Safety
Combustion Air/Vent Pipe Sizing
Comnustion Air and Vent Piping Assembly
Combustion Air / Venting
Vent System
Combustion & Ventilation Air Requirements
Vent and Supply (Outside) Air Safety Check Procedure
9 Gas Supply and Piping
General
High Altitude Derate
Propane Gas (LP) Conversion
Gas Piping Connections
Gas Piping Checks
10 Electrical Connections
Wiring
Electrical Connection to J-Box
Power Cord Installation in Furnace J-Box
BX Cable Installation in Furnace J-Box
24-V Wiring
Accessories (Field Supplied)
Grounding
11 Start-Up, Adjustment, and Safety Check
General
Start-Up Procedures
Furnace Start-Up
Sequence of Operation
Gas Manifold Pressure Measurement and Adjustment
Gas Input Rate Measurement (Natural Gas Only)
Temperature Rise Adjustment
Circulator Blower Speed Adjustment
12 Operational Checks
13 Safety Circuit Description
General
Integrated Control Module
Chamber Limit Switch - Fixed
Fan Mounted Limit Switch
Rollout Switch - Resettable
Overfl Ow Protection Pressure Switch (Overfl Ow Switch)
Pressure Switches
Flame Sensor
14 Troubleshooting
Electrostatic Discharge (ESD) Precautions
Resetting from Lockout
Troubleshooting Chart
15 Service and Maintenance Procedures
Annual Inspection
Filters
Induced Draft and Circulating Blower Motors
Flame Sensor (Qualifi Ed Service Technicians Only)
Ignitor (Qualifi Ed Service Technicians Only)
Burners
Inspecting the Heat Exchanger (Qualifi Ed Service Technicians Only)
Condensate Drain
Repair and Replacement Parts
16 Before Leaving Installation
17 Wiring Diagram
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Quick Links
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Dimensions
2
24-V Wiring
3
Circulator Blower Speed Adjustment
4
Troubleshooting Chart
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Bosch 96% AFUE Gas Furnace BGH96 Model
Condensing Gas Furnace
Installation, Operation, and Maintenance Manual
3124627
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