Tricel Novo UK10 Technical Manual

Tricel Novo UK10 Technical Manual

Wastewater treatment plants

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Tricel ® Novo UK6-50
Wastewater Treatment Plants
Engineering a green future
0
106 Rev 11 Dec 2017

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Summary of Contents for Tricel Novo UK10

  • Page 1 Tricel ® Novo UK6-50 Wastewater Treatment Plants Engineering a green future 106 Rev 11 Dec 2017...
  • Page 2: Table Of Contents

    Contents Health & safety precautions ..........................5 General ................................5 Electrical / maintenance..........................5 Installation ...............................5 Introduction: Tricel Novo ............................. 6 Treatment stages ............................6 Tricel Novo range ..............................7 Dimensions ..............................7 Tank drawings ..............................8 Pumped outlet ............................. 11 3.3.1 Standard pump specification: ......................12 3.3.2...
  • Page 3 5.12 Additional accessories ..........................30 5.12.1 Grease trap ............................30 5.12.2 Sampling chamber ..........................30 Plant operation ..............................30 Diffuser-manifold calibration (only applicable on plants UK18 and greater) ......31 Timed sludge-return system (only applicable to plants UK18 and greater)......... 31 Disposal of treated water ...........................
  • Page 6: Health & Safety Precautions

    All electrical work to be carried out by a qualified electrician using suitable materials • for the application. Do not open the Tricel Novo air-blower housing without first isolating the mains power. • Electrical work must be carried out strictly to the manufacturer’s instructions and comply •...
  • Page 7: Introduction: Tricel Novo

    The remaining treated wastewater now meets the required standard and is safely passed out of the Tricel Novo plant. The treated effluent is now ready for discharge to a suitably designed discharge area as required by the relevant local authority.
  • Page 8: Tricel Novo Range

    3 Tricel Novo Range 3.1 Dimensions Tricel Novo wastewater treatment plants: certified to EN 12566-3:2005 Tricel Novo UK10 UK12 UK18 UK24 UK30 Max. Population Equivalent Design flow rate (max.) litres/day 1200 1500 1800 2700 3600 4500 BOD load (max.) kg/day 0.36...
  • Page 9: Tank Drawings

    3.2 Tank drawings The arrow indicates a compartment which it is necessary to empty when de-sludging the plant.
  • Page 12: Pumped Outlet

    Two-tank Tricel Novo plants require a stepped installation: 3.3 Pumped Outlet All Tricel Novo tanks are available with a pumped outlet option. The pump is housed in the • final settlement chamber of the plant. A non-return valve installed on the pumped outlet will prevent backflow into the plant.
  • Page 13: Standard Pump Specification

    The Tricel Novo pumped outlet plant has a 50mm end-connector compression fitting which is positioned on the turret of the Tricel Novo. 50mm OD MDPE black piping must be connected to this end-connector compression fitting to transfer the treated wastewater to the discharge point.
  • Page 14: Transportation & Lifting

    4 Transportation & lifting Tanks must be held down during transportation using nylon straps, do not use cables • or chains to secure tanks. Do not over tighten straps that can result in deformation of the tank shell. Do not drop or roll tanks from the truck. Move tanks only by lifting and setting, do not drag or roll.
  • Page 15: Lifting Tanks Of 5-6 Modules (Max. 6.6M)

    4.2 Lifting tanks of 5-6 modules (Max. 6.6m) • Tanks which are greater than four modules (4.6m) in length should be lifted using the slings provided as depicted per Option 3, shown below. However, on sites where lifting height is restricted, a lifting bar should be used as shown in Option 4: Note: To ensure the angle of the sling is not greater than 60 , as per Option 1 above, the following...
  • Page 16: Installation

    Once tank installation is complete, Tricel cannot accept any claims for damage. • 5.3 Positioning and precautions Do not undertake the installation of the Tricel Novo in an area subject to flooding or excessive • water runoff as no flood waters should enter the tank.
  • Page 17: Types Of Installation

    The Tricel Novo is not suitable to be used in water logged sites, where the ground water may • rise above the inlet invert pipe. When selecting the location of the Tricel Novo, ensure that it is always accessible for future •...
  • Page 18: Installation Procedure

    5.5.1.1 Excavation: Length & Width Length and width of the excavation must exceed the dimensions of the Tricel wastewater treatment plant by a minimum 500mm to maintain a minimum space of 250mm all around the tank. Note:...
  • Page 19 5.5.1.2 Excavation: Depth The depth that the Tricel Novo must be installed is determined by the outlet pipe from the source of the wastewater. Please refer to section 5.9 ‘Risers’ to determine the maximum invert for the Tricel Novo. Allowances for maximum inverts must be made when the connecting sewer system is being designed by a qualified individual.
  • Page 20: Installation - Step By Step Guide

    5.5.2 Installation – step by step guide Installation required Steps Gravel Concrete Remove any soft spots or large stones and boulders. A 250mm layer of suitably compacted 50mm layer of suitably compacted gravel, gravel forms the base. covered with a 250mm layer of semi dry concrete forms the base....
  • Page 21: Gravel Specification

    5.6 Gravel specification Primary backfill specification: Primary backfill material should be free-flowing granular material. • Compaction should be by lightweight rollers or vibratory plate. Compact gravel evenly to • ensure proper support for the tank. Ensure the vibrating machine does not come in contact with the shell of the tank.
  • Page 22: Concrete Specification

    5.7 Concrete specification Semi dry concrete 25n grade with a ratio of 4.5 aggregate to 1 cement. Important: Standard concrete mixes should not be used, where sulphates or similarly aggressive • chemicals are present in the groundwater. Lift height (rate of rise): Determine the lift height (m), or rate of rise (m/h) for the specific •...
  • Page 23: Risers

    5.9 Risers If a Tricel Novo requires a deeper than standard installation in order to align with the wastewater outlet pipe from the dwelling, manhole risers are available to facilitate this and to avoid the access hatch being positioned in a depression, as shown in the diagram:...
  • Page 24: Non-Standard Installations

    5.10 Non-standard installations 5.10.1 Alternative to concrete backfill (for wet sites without risers only) The option of securing the Tricel Novo to a reinforced concrete slab or Deadman anchor • by way of straps may also be used, as shown below: Tricel accepts no responsibility for the design of the concrete slab/Deadman anchor.
  • Page 25: Electrical Requirements

    immediately above the tank, separate it from the concrete surrounding the tank by a compressible material. 5.11 Electrical requirements Important: Please ensure the electrical installation complies with all national regulations and • requirements. Electrical installations must be carried out by a qualified electrician. •...
  • Page 26: Electrical Diagrams

    5.11.1 Electrical Diagrams 5.11.1.1 Tricel Novo – Gravity Outlet UK6, UK8, UK10, UK12 (Control Panel No. 209102)
  • Page 27 UK18, UK24(Control Panel No. 209116)
  • Page 28 UK30, UK36, UK42, UK50(Control Panel No. 209111)
  • Page 29 5.11.1.2 Tricel Novo – Pumped Outlet UK6, UK8, UK10, UK12, UK18, UK24(Control Panel No. 209101)
  • Page 30 UK30, UK36, UK42, UK50(Control Panel No. 209112)
  • Page 31: Additional Accessories

    Once i n s t a l l a t i o n o f the Tricel Novo plant i s c o m p l e t e and i t i s operational, it is important that it be commissioned by our service team or a Tricel Novo distributor to ensure it is working effectively.
  • Page 32: Diffuser-Manifold Calibration (Only Applicable On Plants Uk18 And Greater)

    Each valve must not be closed more than 50% as this will result in irreparable damage to the air-blower. • Only Tricel approved personnel should make adjustments to the diffuser-manifold. 6.2 Timed sludge-return system (only applicable to plants UK18 and greater) The timed sludge-return system is set to operate for 15 mins followed by a rest period of 1 hour 45 mins.
  • Page 33: Disposal Of Treated Water

    7 Disposal of treated water Dispose of the treated wastewater from the Tricel Novo as per guidelines from the planning regulations issued by your local authority. 8 Maintenance Warning Any maintenance carried out inside the tank represents a confined space. Therefore, the maintenance person must be suitably trained to work in confined spaces.
  • Page 34: Production Of Sludge

    Empty the Tricel Novo using a vacuum tanker. Ensure the removal of the solids with the • liquid. Care must be taken not to damage the Tricel Novo with the hose of the vacuum tanker. • Replace the de-sludging access cover securely.
  • Page 35 The property owner has a legal responsibility to ensure that the plant does not cause pollution, a health hazard or nuisance De-sludging is a critical part of the successful operation of the Tricel Novo and is the •...
  • Page 36: Troubleshooting

    Similarly, if Tricel size the plant and a greater load is then placed on the plant by the addition of extra houses, bedrooms, schools, crèches, etc. or by other means, Tricel is not responsible for the plant overloading or the quality of effluent as the retention times may be compromised.
  • Page 37 Low line voltage or wired An electrician should check the power supply to incorrectly. the plant. Filter blocked. Replace filter. Blower operates but Diaphragm damaged/torn delivers no air Replace damaged diaphragm. (If applicable). Defective blower Air blower must be checked by a qualified malfunction.
  • Page 38: Odours

    Before taking any corrective action, always positively identify the real source of the odour. Check if the odour is coming from another outside source such as a storm drain. All Tricel Novos’ vent gases back through soil pipe and out roof vents. Improperly installed roof vents can cause odour problems.
  • Page 39: Declaration Of Performance

    Small wastewater treatment plant for up to 50PT – Packaged and/or Site Assembled Domestic Wastewater Treatment Plant as set out in EN12566 Part3 2. Name of Product: Tricel Novo UK6 – UK50 3. Product Characteristics Material Glass Reinforced Plastic (GRP)
  • Page 40 8. Declared Performance: Treatment Performance Essential Characteristic Performance* Harmonised Technical Specification Nominal Organic Daily Load 0.36 kg/d 0.90 m Nominal Hydraulic Daily Load 91.6% 52 mg/l 95.9% 11mg/l 95.3% 16 mg/l EN12566-3 79.9% 8mg/l Electrical Power Consumption 1.1 kWh/d *Performance results obtained at average organic daily load of 0.26kg/d and hydraulic daily load of 0.9m **Determined at temperatures >12 Material Performance...
  • Page 41 Killarney Co. Kerry Ireland DOP01CPRUK03201414 EN 12566-3 Packaged wastewater treatment plants for treatment of domestic wastewater Product: Tricel Novo UK6 – UK50 Range of Wastewater Treatment Plants Material: Notified Body: Prüfinstitut für Abwassertechnik GmbH Hergenrather Weg 30 52074 Aachen Number.:...
  • Page 42: Terms & Conditions

    12 Terms & conditions Subject to our standard terms and conditions, which are available on request.
  • Page 44 Nominal Tricel Nominal This Tricel Organic Daily Identification Hydraulic Daily Novo is a: Load (BOD5) Code Flow (Litres) (Kg) 0.36 0.48 1200 UK10 1500 UK12 0.72 1800 UK18 1.08 2700 UK24 1.44 3600 UK30 4500 UK36 2.16 5400 UK42 2.52...

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