Dynabrade 10690 Machine Parts & Operating Instructions

Filter-regulator-lubricator; 1/2" npt inlet/outlet ports

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Filter-Regulator-Lubricator
1/2" NPT Inlet /Outlet Ports
Machine Parts & Operating Instructions – Save This Document and Educate All Personnel
WARNING
To reduce risk of
injury, everyone using,
installing, repairing,
maintaining, changing
accessories on, a
working near this tool MUST read
and understand these instructions
before performing any such task.
DO NOT DISCARD – GIVE TO USER.
FILTER
3
1
2
4
Index Key
Item
Part No.
1
10645
Filter Element (5 Micron)
2
10684
3
10692
4
10693
Bowl Assembly
5
10640
Valve Assembly
6
10641
Diaphragm Assembly
7
10642
Valve Guide Assembly
8
10698
Lubrication Plug Assembly
9
10658
Damper Retainer Assembly
10
10668
Bowl Assembly
11
10659
Damper Assembly
12
10656
Slight Dome Assembly
13
10665
Mounting Bracket (2)
14
10667
10697
Dual Pressure Guage (Not Shown)
Always follow the safety instructions provided in this manual. They are intended to prevent a hazardous situation
and / or equipment damage. Refer to Dynabrade's Pneumatic tool safety & operating guidelines. For additional
safety, be sure to observe ISO 4414 - General rules and safety requirements for systems and their components.
Model No.
10685
10694
10687
10688
10689
10690
REGULATOR
13
14
5
6
Description
Baffle
Bowl O-Ring
Seal
Description
Filter
Regulator
Lubricator
Filter-Regulator
Regulator-Lubricator
Filter-Regulator-Lubricator
7
Inlet/Outlet
Max.
Port
Air Pressure
150 PSIG
1/2" NPT
(10.3 Bars)
3/8" Reducer Bushings
The enclosed bushings (2) are supplied to
reduce the 1/2" NPT openings of the enclosed
Filter-Regulator-Lubricator to 3/8" NPT.
(Use only if required)
LUBRICATOR
12
8
11
9
3
10
Max.
Max. Air
Air Flow
Temperature
106 SCFM
150˚ F
(3,000 LPM)
(65˚ C)
IMPORTANT
Do Not Overtighten
the Bushings!
The bushings will not
engage entirely into
the 1/2" NPT opening
after tightening.
Refer to recommended
tightening torque chart
.475"
on page 6.
(12 mm)
PD16.19
July, 2016

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Summarization of Contents

Installation, Operation, and Maintenance
Installation Instructions
Provides guidance on selecting a site, mounting the FRL unit, and checking for leaks.
Standard Operating Instructions
Details on operating the filter, regulator, and lubricator components.
Maintenance Instructions
Outlines procedures for filter, regulator, and lubricator maintenance.
Filter Specifications
Standard Specifications
Details on port size, fluid type, pressure ratings, and temperature limits.
Flow Characteristics
Data on flow rate versus pressure drop for the filter.
Regulator Specifications
Standard Specifications
Details on port size, fluid type, pressure ratings, and construction.
Pressure Characteristics
Graphs showing inlet vs. outlet pressure under varying flow.
Flow Characteristics
Graphs showing outlet pressure versus flow rate.
Lubricator Specifications
Standard Specifications
Details on port size, fluid type, oil capacity, and temperature limits.
Flow Characteristics
Graphs showing pressure drop versus flow rate for the lubricator.
General Safety Instructions
Understanding Hazard Levels
Defines hazard levels (Caution, Warning, Danger) and related standards.
User Responsibility and Training
Emphasizes user compatibility decisions and trained personnel operation.
Safe Servicing Procedures
Guidelines for safe product removal, maintenance, and restart.
Special Use Case Safety
Conditions requiring special safety considerations and consultation.
Intended Use and Clarifications
Specifies use in manufacturing industries and seeking clarification.
Liability Exclusions
Details exemptions from liability for operations outside specifications.
Unit Precautions - Part 1
Design Considerations
Precautions regarding polycarbonate sight dome material and fluid compatibility.
Regulator/Filter Safety Device
Recommendation to install a safety device for outlet side pressure.
Selection Considerations
Guidance on residual pressure release and pressure setting ranges.
Lubricator Usage
Notes on high-frequency use, minimum flow rates, and back flow prevention.
Unit Precautions - Part 2
Mounting Guidelines
Instructions on correct connections, vertical installation, and clearance.
Piping Torque Recommendations
Specifies recommended tightening torque for piping connections.
Adjustment Procedures
Guidance on adjusting regulator pressure manually and safely.
Unit Precautions - Part 3
Piping and Air Supply
Advice on avoiding riser piping and handling excessive condensate.
Filter Element Inspection
Guidance on periodic inspection and replacement of filter elements.
Lubricator Drip Check
Importance of daily checks for lubricator drip rate.
Product Line Overview
Filter Description
Details the five-micron filter element and manual drain plug.
Filter-Regulator Description
Highlights modular connections and mounting brackets.
Regulator Description
Focuses on faster response and built-in dual pressure gauge.
Regulator-Lubricator Description
Notes modular connections and mounting brackets for installation.
Lubricator Description
Explains built-in check valve for oil filling and adjustable drip.
Filter-Regulator-Lubricator Description
Mentions modular connections and mounting brackets for easy installation.
FRL Flow Characteristics
Table showing flow rates and pressure drops at 90 PSIG.

Table of Contents