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Movidrive CSS21A
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SEW Movidrive CSS21A Manual
Safety card
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
1 General Information
About this Documentation
Structure of the Safety Notes
Meaning of Signal Words
Structure of Section-Related Safety Notes
Structure of Embedded Safety Notes
Rights to Claim under Limited Warranty
Content of the Documentation
Other Applicable Documentation
Product Names and Trademarks
Copyright Notice
2 Safety Notes
Preliminary Information
User Duties
Target Group
Designated Use
Transport
Installation/Assembly
Restrictions of Use
Electrical Installation
Definitions
Startup/Operation
3 Safety Concept
General Information
Notes on Stop Categories
Pluggable Safety Key
Identification and Authentication
Report and Safety Check
Movisafe ® Cs
Drive Safety Functions
STO - Safe Torque off
Ss1(B) - Safe Stop 1
Ss1(C) - Safe Stop 1
Ss2(B) - Safe Stop 2
Ss2(C) - Safe Stop 2
SOS - Safe Operating Stop
SLA - Safely Limited Acceleration
SLS - Safely Limited Speed
SSR - Safe Speed Range
SSM - Safe Speed Monitoring
SDI - Safe Direction
SLI - Safely Limited Increment
SBC - Safe Brake Control
Safety Concept of Assist CS
Safety Parameters
Test Concept and Test Procedure
4 Safety Requirements
Installation Requirements
Encoder Cable Requirements
Sine/Cosine Encoder Cable
HTL Encoder Cable
Requirements for External Sensors and Actuators
Startup Requirements
Requirements for Stopping in an Emergency to en 60204-1 (Emergency Stop)
Encoder Requirements
Safety Encoders at the DR.., DRN.. AC Motor
Safety Encoders on the EDR
Safety Encoders on the CMP/CMPZ Synchronous Servomotor
Quantization Error
5 Hazard Caused by Coasting of the Drive
6 Device Structure
Type Designation
Scope of Delivery
Compatibility
Movisafe ® Css21A/Csb21A
Movisafe ® Csb31A/Css31A
7 Mechanical Installation
Before You Start
Installation of the MOVISAFE CS
Installation of the MOVISAFE
Installation of the MOVISAFE CS
8 Electrical Installation
Important Note
Installation Instructions
Connection and Terminal Assignment
Part Numbers
Terminal Assignment
Safe Disconnection
Safe Digital Inputs (F-DI.)
Discrepancy Monitoring
Interlocking
Signal Monitoring
Pulsed Voltage Supply and Crossfault Monitoring
Sensors with Contact (Single-Channel)
Sensors with Contact (Dual-Channel)
Active Sensors (Dual-Channel)
Sensors with Semiconductor Outputs (OSSD, Dual-Channel)
Safe Digital Outputs (F-DO.)
General Information
Capacitive Loads
Inductive Loads
Ohmic Loads
Information about Line Diagnostics and Test Pulses
Output F_DO-STO
Actuator (Dual-Channel, Sourcing / Sinking Output)
Actuator (Dual-Channel, Sourcing Output)
Actuator (Single-Channel, Sourcing Output)
EI7C FS Built-In Encoder
Properties
Installation
9 Startup
Important Note
General Startup Instructions
Startup Options 1 - 2
Option 1: Independent Operation (no Connection to Profisafe)
Option 2: with Profisafe Connection
Adjusting the Maximum Test Duration for Load with Unknown Capacitance
Parameterization of the Drive Safety Functions
Prerequisites
Parameterization Procedure
Encoder Error Muting
Test Mode
Startup of the Fieldbus and the Higher-Level F-PLC
Prerequisites
Setting the Profisafe Address
Operating States
Operating State "Operation
Operating State "Parameterization
Operating State "Safe State" after Critical Fault
Safety-Relevant Acceptance
Sequence
Creating an Acceptance Report
Structure of the Acceptance Report
Confirming Acceptance
Restoring the Delivery State
Prerequisites
Procedure
10 Data Exchange with Higher-Level Controller
Introduction
Number of Safety Cards on the MOVI-CCONTROLLER
F-Periphery Access of the Safety Card in the TIA Portal
F-Periphery-Data Component of the Safety Card
F Process Output Data
CSB21A Profile Variant "Technology Bus STO
CSB31A Profile Variant "Technology Bus F-DO
CSS21A/CSS31A Profile Variant "Technology Standard
Substitute Values
F Process Input Data
CSB21A Profile Variant "Technology Bus STO
CSB31A Profile Design "Technology Bus F-DO
CSS21A/CSS31A Profile Variant "Technology Standard
Substitute Values
Acknowledgment of Safety Card
Acknowledgment of Profisafe Data Exchange
11 Response Times
Calculation of Response Times
Encoder
Safe Digital Input F-DI
Safe Communication
Selection of a Drive Safety Function Via a Safe Digital Input in Independent Operation
Selection of a Drive Safety Function Via Safe Communication
Response Time in Case of Limit Value Violation in Independent Operation
Response Time in Case of Limit Value Violation with Safe Communication
Deselection of a Drive Safety Function Via a Safe Digital Input
Deselection of a Drive Safety Function Via Safe Communication
12 Service
Modification/Changes to the Device
Waste Disposal
Status Leds
F-Run" Led
F-Err" Led
Error States of the MOVISAFE® CS..A Safety Card
Error Classes
Error Diagnostics
Error Messages
Diagnostics with MOVISUITE
Assist CS
Diagnostics with Profisafe Connection
Fault Memory
Device Replacement
Device Replacement with MOVI-CCONTROLLER
Device Replacement with MOVISUITE
13 Technical Data
General Technical Data
General Electrical Data
Power Consumption of the Option Cards
Safe Digital Inputs
Sensor Supply
Safe Digital Outputs
Characteristic Safety Values
Drive Safety Functions Without Encoder Evaluation
Drive Safety Functions with Encoder Evaluation
Index
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*24842532_0418*
Drive Technology \ Drive Automation \ System Integration \ Services
Manual
®
®
MOVIDRIVE
modular, MOVIDRIVE
system
®
MOVISAFE
CS..A Safety Card
Edition 04/2018
24842532/EN
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