Table of Contents
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OPERATING MANUAL
- HM 200
- HM 200 Ecoline
- HM 200 Ecoline DC
- HM 250
- HM 260
Technical Details subject to change
EN
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Table of Contents
Related Manuals for Uniflex HM 260
Summarization of Contents
CE Declaration of Conformity
Machine Compliance and Applicable Standards
Details machine identification, manufacturer, and relevant directives for compliance.
Chapter 1: Introduction to UNIFLEX Operation
Manual Overview and Safety Information
Provides general information about the manual and an overview of safety aspects.
Understanding Warning Pictograms
Explains the meaning of various symbols and icons used in the manual.
Chapter 2: Safety Precautions
Operator Responsibilities and Machine Hazards
Outlines owner and personnel obligations, and hazards during machine operation.
Safe Usage and Machine Integrity
Covers intended use, machine safety, and general operating rules.
Safety Guidelines and Procedures
Intended Use, Warranty, and Training
Defines intended purpose, warranty conditions, and personnel training requirements.
Operational Safety and Hazard Management
Details safety measures for operation, electrical, and hydraulic hazards.
Machine Modifications and Cleaning Safety
Restrictions on Machine Modifications
Specifies prohibitions on unauthorized changes and the use of non-original parts.
Safe Cleaning and Waste Disposal Practices
Provides guidelines for cleaning the machine and disposing of materials safely.
Safety Installations and Personal Protection
Safety Systems and Path Limitation
Describes safety installations, emergency switches, and path limitation settings.
Personal Safety Measures and Danger Awareness
Lists essential personal safety rules and highlights specific dangers like crushing.
Chapter 3: System Design and Components
Identification of System Components
Illustrates and labels the main parts of the machine system.
Technical Specifications and Model Comparison
Detailed Machine Specifications Table
Presents a comparative table of technical data for different UNIFLEX machine models.
Chapter 4: Commissioning and Setup
Unpacking and Workbench Installation
Guides on how to unpack the machine and set it up on a suitable workbench.
Hydraulic System Setup and Filling
ECOLINE DC Hydraulic Power Unit Requirements
Details the external hydraulic power unit needed for the HM 200 Ecoline DC.
Hydraulic Oil Filling and System Ventilation
Instructions for filling the hydraulic oil and ventilating the system.
Electrical Connection and Motor Verification
Connecting the Main Power Supply
Procedure for connecting the machine to the electrical power supply.
Electric Motor Rotation Direction Check
Method for verifying the correct rotation direction of the electric motor.
HM200Ecoline Electrical Setup
Power Connection and Motor Rotation Check
Specific instructions for connecting HM200Ecoline power and checking motor rotation.
Ecoline DC Electrical Connection
Vehicle Power Unit Connection Details
Guides on connecting the hydraulic power unit to the vehicle battery.
Chapter 5: Crimping Procedures
Quick Die Change (QDC 239.5)
Step-by-step guide for changing crimp dies using the QDC system.
Crimp Die Insertion and Removal
Instructions for inserting and removing crimp dies from the machine.
Setting the Crimp Diameter
Crimp Die Table and Diameter Selection
Details how to select the correct crimp diameter using the provided die table.
Crimping Best Practices
General Crimping Guidelines and Control
Provides general notes on crimping quality and controlling the hose crimper.
Chapter 6: Maintenance Schedule and Tasks
Daily and Monthly Maintenance
Lists routine maintenance tasks to be performed daily and monthly.
Six-Month and Annual Maintenance
Details maintenance tasks required every six months and annually, including oil change.
Crimp Micrometer Calibration
Procedure for Micrometer Recalibration
Explains how to recalibrate the crimp micrometer for accurate settings.
Slide Bearing Replacement Procedure
Exchanging Slide Bearings
Step-by-step instructions for replacing the slide bearings in the crimping tool.
Appendix: Spare Parts Information
Component Identification and Diagrams
Overview of spare parts with visual identification and numbered diagrams.
Spare Parts Diagrams (Part 2)
Detailed Component Illustrations
Further diagrams illustrating specific machine components for spare parts.
Spare Parts Diagrams (Part 3)
Micrometer and Tool Holder Illustrations
Illustrations of the micrometer and tool holder for spare parts reference.
Detailed Spare Parts List
Part Number and Description Details
Lists part numbers, quantities, names, and descriptions in multiple languages.
Detailed Spare Parts List (Hydraulic Components)
Hydraulic Components and Fittings List
Provides a list of hydraulic components and fittings with their part numbers.
Detailed Spare Parts List (Aggregates & Valves)
Hydraulic Aggregates and Valve List
Lists hydraulic aggregates, valves, and other related parts with part numbers.
Electric Motor Specifications
Motor Voltage and Frequency Options
Details motor specifications, including voltage and frequency for different configurations.
Pins for Standard Dies
Die Pin Compatibility Chart
Chart showing compatibility of different pin types with various die profiles.
Ordering Spare Parts
Contact Information and Order Requirements
Provides contact details for ordering parts and lists essential information needed for orders.
Circuit Diagrams: HM 200 Ecoline
Hydraulic Circuit Diagram
Schematic representation of the hydraulic system for the HM 200 Ecoline.
Circuit Diagrams: Power Unit
Aggregate Electric Circuit Diagram (440V)
Electrical circuit diagram for the hydraulic power unit operating at 440V.
Circuit Diagrams: Control Systems
HM 200 Control Circuit Diagram
Electrical diagram detailing the control part of the HM 200 machine.
Circuit Diagrams: Power Sections
HM 200 Power Circuit Diagram
Electrical diagram showing the power section of the HM 200 machine.
Circuit Diagrams: 480V Operation
HM 250/260 480V Electric Circuit
Electrical circuit diagram for HM 250 and HM 260 operating at 480V.
Circuit Diagrams: 220/239V Operation
HM 250/260 220/239V Electric Circuit
Electrical circuit diagram for HM 250 and HM 260 operating at 220/239V.
Hydraulic Diagram: HM 200/250/260
System Hydraulic Layout Schematic
Schematic representation of the hydraulic system for HM 200, 250, and 260 models.
Control System Diagrams
PLC Input/Output and Configuration
Diagrams related to PLC inputs, outputs, and configuration for the control system.
Maintenance Logbook Entries
Service Record and Checklist
Template for recording maintenance activities, including checks for bearings, springs, and oil.
Trained Personnel Declaration
Operator Training and Safety Acknowledgment
Form for personnel to declare attendance of training and understanding of safety procedures.
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