JETStream 3600 series Operation Manual

JETStream 3600 series Operation Manual

Bareshaft pump
Table of Contents

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OPERATION MANUAL
Bareshaft Pump

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Table of Contents
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Summarization of Contents

WATERBLAST SAFETY
Recognizing Safety Information
Details on how to identify and understand safety warnings and decals.
Understanding Signal Words
Explanation of DANGER, WARNING, CAUTION, and ATTENTION signal words.
Waterblast Safety Manual
Information on the importance and availability of the safety manual.
WARRANTY
Limited Warranty
Defines the warranty period and conditions for Jetstream products.
Exclusive Remedy
Outlines the sole and exclusive remedy for product failure.
Warranty Exclusions
Lists conditions and parts not covered by the Jetstream limited warranty.
COMPONENT IDENTIFICATION
Pump Main Components
Identifies the UNx pump, its power and fluid ends, and the manifold assembly.
Fluid Handling Components
Describes rupture discs, bypass/regulator valves, and discharge fittings.
Ancillary Components
Covers supply couplings, secondary filters, and fluid end identification.
Jetstream 3000/3600/4200 Installation
Models and Specifications
Details available horsepower ranges and gear ratios for 3000/3600/4200 series.
Water Supply Requirements
Specifies water quality, temperature, and hose ID for 3000/3600/4200 series.
Pulsation and Lubrication
Explains pump pulsation and power end lubrication for 3000/3600/4200 series.
Jetstream 6000 Installation
Water Supply and Lubrication
Details water supply needs and lubrication requirements for the 6000 series.
Technical Notes
Driver and Coupling Selection
Discusses requirements for selecting appropriate drivers and couplings.
Inlet Pressure Considerations
Addresses minimum and maximum allowable inlet water pressure.
OPERATION
Recommended Equipment
Lists essential components recommended by Jetstream for safe operation.
Hose and Water Supply Requirements
Specifies requirements for supply and discharge hoses and water temperature.
Start-up Preparation
Steps to prepare the unit for operation, including inspections and connections.
Flushing the System
Procedure for flushing debris from the system before operation.
Checking Water Lubrication
Instructions for verifying and adjusting the water lubrication system.
Raising System Pressure
Guidance on safely increasing system pressure to operating levels.
Breaking in New Packing
Procedure for properly breaking in new pump packing.
Monitoring Weep Holes
How to identify seal failures through weep hole observation.
MAINTENANCE
Maintenance Schedules
Overview of daily, 50, 100, 500, and 1000-hour maintenance tasks.
Winterizing the Pump
Procedure to protect the unit from freezing damage during storage.
WATER
Water Quality Requirements
Recommended water quality levels for optimal pump performance.
Fluid Compatibility
Information on using fluids other than water and its warranty implications.
Secondary Filter Operation (40k)
Details on monitoring and maintaining the secondary filter for 40K operation.
PRESSURE CONVERSION
Converting Pump Pressure Ratings
Procedure for changing the pump's operating pressure range.
40K Hose Connections
Specific hose connection instructions for 40K operation.
SERVICE
Fluid End Service Procedures
Covers procedures for the pump's fluid end components.
Power End Service Procedures
Covers procedures for the pump's power end components.
Uni-Valve Service
Procedures for servicing uni-valves, including disassembly and assembly.
Packing Replacement
Step-by-step guide for replacing pump packing.
Rod Journal Bearings
Inspection and installation procedures for rod journal bearings.
TROUBLESHOOTING
High and Low Discharge Pressure
Troubleshooting steps for issues related to high or low discharge pressure.
Pulsation, Vibration, and Noise Issues
Addresses common problems like excessive pulsation, vibration, and pump noise.
Leakage and Oil Contamination Issues
Troubleshooting for leaks from manifold/fittings and oil contamination.
TRAINING
Safety Training
Overview of essential safety training for operating waterblast equipment.
Start-up and FS Solutions Training
Information on new unit start-up training and FS Solutions certified courses.
Additional Training Opportunities
Details on other available certified training classes from Jetstream.

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