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L404 and L604 Pressuretrol
line voltage pressure controllers that provide oper-
ating control, automatic limit protection, or manual
reset limit protection for pressure systems of up to
2
300 psi (21.1 kg/cm
or 2068 kpa).
Can be used with steam, air, non-combustible gases,
or fluids non-corrosive to the pressure sensing ele-
ment.
Stainless steel diaphragm (except 300 psi [21.1 kg/
2
cm
(2068 kPa)] models) also allows use with am-
monia, oxygen, distilled water, and similar media.
L404B is recommended for supervision of atomiz-
ing medium pressure in oil burner systems.
Models are available with spst, spdt, or dpst switch-
ing and in variety of operating ranges.
Dustproof, trouble-free mercury switches (all mod-
els except L404F, which has snap-acting switch).
Automatic reset models have adjustable, subtractive
differential (except L604M).
Trip-free mechanism on manual reset models as-
sures that limit function of controller cannot be
defeated by jamming reset lever.
L. Z. • Rev. 3-95 • ©Honeywell Inc. 1995
L404A-D,F; L604A,L,M
Pressuretrol
®
Controllers are
®
Controllers
Screw adjustments made on top of case.
Scaleplates marked in English (psi) and Metric
2
(kg/cm
) units.
L404F models available with European enclosure,
British Standard Pipe Threads, ground screw, and
scaleplates marked in kg/cm
Clear plastic cover on case to observe pressure set-
tings and switch action.
Leveling indicator visible through cover.
Hexagonal fitting with 1/4-18 NPT internal threads
for direct mounting to 14026 Steam Trap (siphon
loop).
Surface mount is available using screws through
holes (knockouts) in case backing.
CONTENTS
Specifications ................................................ 2
Ordering Information .................................... 2
Installation .................................................... 5
Setting and Checkout ..................................... 8
Service Information ..................................... 10
2
and either psi or kPa.
60-2150-10

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Summarization of Contents

Specifications
TRADELINE® Models
Details about TRADELINE models, their selection, packaging, and handling for stocking.
Standard Models
Information on standard L404A-D,F and L604A,L,M Pressuretrol Controllers.
Switch Contact Rating
Electrical ratings for various models of the Pressuretrol controllers at different voltage and current levels.
Dimensions and Mounting
Physical dimensions, weight, finish, approvals, and mounting details for the controllers.
Replacement Parts and Accessories
List of available replacement parts and optional accessories for the controllers.
Installation
General Installation Precautions
Covers essential steps, cautions, and important notes before and during installation.
Location and Mounting
Guidance on selecting the proper location and mounting methods for optimal controller performance.
Leveling
Instructions on how to accurately level the controller for proper mercury switch operation.
Mounting Methods
Details on mounting the controller on a boiler, at a remote location, or for specific applications like atomizing medium supervision.
Wiring the Controller
Step-by-step instructions for wiring the controller, including safety precautions and wire types.
Setting and Checkout
Setting Controller Operation Points
Adjusting main scale and differential settings, understanding operating points for different models.
Manual Reset Models Operation
Details on trip-free manual reset feature and how it functions on specific models.
Controller Checkout
Steps for verifying controller function after installation and setting, including system stabilization and pressure checks.
Boiler Installation Checkout
Specific checkout procedures for controllers installed on boiler systems, verifying circuit operation.
Troubleshooting Controller Operation
Methods for diagnosing and checking improper controller operation using an ohmmeter.
Service Information
Calibration
Information on controller calibration, emphasizing the importance of proper leveling for accuracy.
Maintenance
Guidelines for routine maintenance, including keeping the cover on and performing operational checks.
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