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Mepu Manuals
Dryer
M180k
Operating manual
Mepu M180k Operating Manual
Mobile dryer
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Contents
Table of Contents
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Table of Contents
Table of Contents
Foreword
Warranty and Warranty Terms
Important Information for Mobile Dryer Operators
Basics of Grain Drying
Technical Specification of the Mobile Dryer
Hopper and Feeding Auger Conveyor
Elevator
Pre-Cleaner and Spreader
Grain bin
Drying Cells
Exhaust Air Cases and Exhaust Air Aspirators
Feeding Apparatus
Bottom Trough, and Bottom Aspirator, Sampling Unit
Dryer Furnace
Electrical Equipment
Frame
Deploying and Positioning of a Mobile Dryer
Mobile Dryer Deployed Indoors
Power Supply
Electrical Switchboard
Oil
Smokestack
Dryer Furnace
Operating the Dryer
Filling the Dryer
Drying
Emptying the Dryer
Dryer Settings
Setting the Filling Delay
Cooling Timer
Work/ Pause Time Relay
Setting the Burner Thermostat
Setting of the Drying Thermostat
Setting of the Feeding Apparatus
Setting of the Pre-Cleaner Aspirator
Setting the Spreader Disc
Setting the Air Flow Rate
Drying of Partial Batches
Cleaning the Central Channel after Drying a Partial Batch
Drying of Different Grain Varieties
Aspects to be Noted in Respect of Hot Air Dryers
Maintenance
Malfunctions
Concise Operating Instructions
In the Beginning of the Drying Season Make the Following Checks
Filling
Drying
Emptying
After the Drying Season
Technical Data
User Settings
Declaration of Conformity
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Technical Specification of the Mobile Dryer
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K-SERIES MOBILE DRYER
OPERATING MANUAL
M180k, M205k, M240k, M275k, M300k, M365k and M420k
ID: D00125-2019_EN Rev.A
MEPU Oy
Mynämäentie 59, 21900 Yläne, Finland
p. +358(2) 275 4444, mepu@mepu.com
www.mepu.com
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Summarization of Contents
FOREWORD
WARRANTY AND WARRANTY TERMS
Details warranty periods, coverage, exclusions, and conditions for the mobile dryer.
Important Information for Mobile Dryer Operators
Safety Precautions and Hazard Avoidance
Covers falling hazards, fire risks, oil spills, lighting, and operational safety during filling/emptying.
Fire Safety and Extinguishing Equipment
Guidelines for fire prevention and the requirement for a fire extinguisher.
Basics of Grain Drying
Drying Temperatures and Grain Quality
Provides recommended drying air and grain temperatures for optimal quality and germinative capacity.
Mobile Dryer Technical Specifications
Grain Handling and Conveying Systems
Details the hopper, elevator, pre-cleaner, spreader, grain bin, and feeding apparatus.
Drying Cells and Airflow Management
Explains the drying cells, exhaust air cases, and aspirators.
Core Components and Structure
Describes the bottom trough, dryer furnace, electrical equipment, and frame.
Dryer Deployment and Positioning
Indoor Deployment Considerations
Guidelines for positioning the dryer indoors, considering air flow and connections.
Power Supply and Electrical Connections
Details electrical cable requirements, connections, and rotation direction checks.
Electrical Switchboard Operation
Describes the switchboard components, controls, signal lights, and timer settings.
Oil System and Smokestack Installation
Requirements for oil burner installation and smokestack placement.
Dryer Furnace Deployment Checks
Pre-operation checks for the furnace, including oil hoses, filter, and smokestack.
Furnace Operation and Settings
Burner and Nozzle Specifications
Table of burner types, nozzle capacities, and flame plate settings.
Furnace Temperature Control
Explains settings for burner and overheat thermostats for optimal drying temperature control.
Operating the Dryer
Filling, Drying, and Emptying Processes
Covers the procedures for filling, drying, and emptying the mobile dryer.
System Settings and Adjustments
Details adjustments for filling delay, cooling timer, thermostats, feeding, and spreading.
Airflow, Batch Drying, and Grain Specifics
Covers airflow adjustment, partial batch drying, and specific procedures for different grain types.
Maintenance and Troubleshooting
Routine Maintenance and Cleaning
Covers autumn maintenance, test running, lubrication, and cleaning procedures.
Furnace Maintenance and Winter Storage
Furnace cleaning, winter storage preparation, and checking electrical components.
Malfunction Diagnosis and Remedies
Troubleshooting common problems like alarms, machine stops, and ignition failures.
Technical Data and Specifications
Chain Elevator Model Specifications
Lists dimensions, capacities, and power requirements for chain elevator models.
Bucket Elevator Model Specifications
Details specifications and components for various bucket elevator models.
User Settings Configuration
General Unit Settings Configuration
Table for configuring general unit settings like fan and burner thermostats.
Thermostat Settings for Grain Varieties
Template for setting thermostats based on grain variety, day/night, and humidity.
Declaration of Conformity and Contact Information
Compliance and Manufacturer Details
Manufacturer information, directives, standards compliance, and technical file author.
Mepu Oy Service and Support
Contact information for Mepu Oy service, maintenance, and general inquiries.
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