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Manuals
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HDG Manuals
Boiler
Euro 40
Operation manual
HDG Euro 40 Operation Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Notes on this Manual
Introduction
Structure of the Operating Manual
Glossary
2 Safety Notes
Intended Use
Basic System Design Principles
Basic Principles for the Content of the Operating Manual
Proper and Improper Operation
Residual Risks
Warnings and Safety Symbols Used
Duty of Information
3 Mode of Operation
Overview
Front View of HDG Euro 30/40/45/50
Cross-Section of HDG Euro 30/40/45/50
Rear and Side View of HDG Euro 30/40/45/50
Functional Description
Boiler HDG Euro 30/40/45/50
Boiler and Weather-Compensated Heating Control HDG Control
Technical Data
Fuel Quality Requirements
Log Wood
Wood Chips
Pressed Wood Briquettes in Accordance with DIN en ISO 17225-3
Recommended Fuel
Permitted Fuel in Accordance with 1St Federal Emission
Control Ordinance (Germany)
4 Planning and Installation
Dimensions
Structural Requirements
Furnace Room
Required Room Sizes and Minimum Clearances
Connections
Chimney
Electrical System
Water
Hydraulic Connection
Scope of Delivery
Installing the Heating System
Requirements
Installing the Boiler
Removing Transport Safety Device
Installing the HDG Control Unit
Installing the HDG Automatic Ignition
Connecting the Chimney
Electrical System
Water
Connecting the Thermal Safety Device
5 Commissioning the System
Requirements
Procedure
Switching on the Heating System
Testing System Components
Setting the Primary Air Guide and the Grate Height for the Respective Fuel
6 Using the Heating System
Control Unit for HDG Control
Switching on the Heating System
Requirements
Emergency Heating Switch
Fuel Selection
Heating up the System
Performing a Chimney Sweep Test
Before the Test
On the Day of the Test
During the Test
Switching off the Heating System for Repair Work
Troubleshooting
7 Cleaning and Servicing the Heating System
Cleaning and Servicing Schedule
Procedure
Generally Applicable Safety Instructions
Cleaning Tools
Cleaning the Fuel Chamber and Ash Compartment
Inspecting the Pneumatic Springs
Cleaning the Heat Exchanger Surfaces and Combustion Chamber
Cleaning the Burner Nozzle
Cleaning the Flue Gas Pipe
Cleaning the Lambda Sensor
Cleaning the Flue Gas Temperature Sensor
Cleaning the Primary Air Inlets
Cleaning the Flue Gas Fan
Clean Air Control Unit
Inspecting the Door Seals for Leaks
Cleaning the Ignition Fan
8 Notes on Dismantling and Disposal
Dismantling
Disposal
9 Declaration of Conformity
10 Index
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Operation Manual
HDG Euro 30/40/45/50
hdg-bavaria.com
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Summarization of Contents
Notes on this manual
Introduction to the Operation Manual
Introduces the operation manual and its purpose for the HDG Euro boiler.
Structure of the Operating Manual
Explains the organization and chapter layout of the operation manual.
Glossary of Terms
Defines key technical terms used throughout the operation manual.
Safety Notes
Intended Use of the Heating System
Details correct and incorrect usage of the heating system for safe operation.
Residual Risks Identification
Highlights potential hazards like hot surfaces, carbon monoxide, and fire.
Warnings and Safety Symbols
Explains the meaning of various warning symbols and signals for hazard awareness.
Operator's Duty of Information
Outlines the operator's responsibility to read and understand safety information.
Mode of Operation
System Overview
Presents a general overview with diagrams of the HDG Euro boiler components.
Functional Description of the System
Explains the operational principles of the boiler and its integrated control system.
Technical Data
Provides detailed technical specifications for the HDG Euro boiler models.
Fuel Quality Requirements
Details the necessary fuel types, lengths, diameters, and moisture content.
Planning and Installation
Boiler Dimensions
Provides detailed physical measurements and diagrams for installation planning.
Structural Requirements
Outlines installation environment, clearances, and building regulations.
System Connections
Details connections for chimney, electrical, and water systems.
Hydraulic Connection
Describes requirements for connecting the hydraulic system based on schematics.
Scope of Delivery
Lists the components included with the heating system delivery.
Installing the Heating System
Step-by-step guide for installing the boiler and its main components.
Connecting the Chimney
Instructions for correctly attaching the boiler to the chimney.
Electrical System Connection
Details standards and procedures for electrical connections.
Water System Management
Procedures for filling the system with water and managing air pockets.
Connecting the Thermal Safety Device
Explains the installation and requirements for the thermal safety device (TAS).
Commissioning the System
Commissioning Requirements
Lists the essential prerequisites before initiating system commissioning.
Commissioning Procedure
Details the steps for system startup, component testing, and initial settings.
Using the Heating System
HDG Control Unit Operation
Information on operating the HDG Control Touch unit for system management.
Switching On the Heating System
Instructions for powering on the heating system via circuit breaker or switch.
Heating Up the System
Guides on safely starting the system and achieving initial heat.
Performing a Chimney Sweep Test
Details legal requirements and procedures for annual chimney sweep tests.
Switching Off for Repair Work
Steps to safely shut down the system for maintenance or repairs.
Troubleshooting Guide
References the HDG Control manual for fault finding and solutions.
Cleaning and Servicing the Heating System
Cleaning and Servicing Schedule
Provides a schedule of recommended cleaning and maintenance tasks and intervals.
Cleaning and Servicing Procedures
Contains general safety instructions and detailed procedures for cleaning tasks.
Notes on Dismantling and Disposal
Dismantling Instructions
Instructions for safely disassembling the heating system by qualified personnel.
Disposal Guidelines
Guidance on recycling components and proper disposal of waste materials.
Declaration of Conformity
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