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Chassis & Mast
FGC15K
FGC18K
FGC20K
FGC20K HO
For use with 4G63 / 4G64 Engine Service Manual and
Liquefied Petroleum Gas Supplements.
Service Manual
AF81C-00011-up
AF81D-00011-up
AF81E-00011-up
AF81C-00011-up
AF81D-00011-up
AF81E-00011-up
AF82C-00011-up
AF82D-00011-up
AF82E-00011-up
AF82C-90011-up
AF82D-90011-up
AF82E-90011-up
FGC25K
FGC25K HO
FGC30K
AF82C-00011-up
AF82D-00011-up
AF82E-00011-up
AF82C-90011-up
AF82D-90011-up
AF82E-90011-up
AF83C-00011-up
AF83D-00011-up
AF83E-00011-up
99719-70150

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Table of Contents
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Summarization of Contents

Foreword
Safety Related Signs
Defines WARNING, CAUTION, and NOTE symbols used in the manual for hazard communication.
How to Read This Manual
Symbols and Abbreviations
Lists and explains common symbols and abbreviations used throughout the manual.
Safety
General Safety Precautions
Lists essential safety rules for operating and servicing the forklift truck.
General Information
Vehicle Exterior
Provides an illustration of the forklift truck's exterior appearance.
Models and Serial Numbers
Lists truck models, their serial number codes, and associated engine types.
Serial Number Locations
Illustrates the locations of the nameplate, mast, transmission, and engine serial numbers.
Dimensions
Displays diagrams and labels for key forklift dimensions.
Technical Data (Standard Models)
Presents detailed technical specifications for standard forklift models.
Cooling System
Structure and Function
Describes the components and operation of the forklift's cooling system.
Removal and Installation
Provides steps for removing and installing cooling system components like the fan belt.
Inspection and Adjustment
Details inspection and adjustment procedures for the cooling system, focusing on the fan belt.
Electrical System
Console Box Overview
Details the console box layout, including OK monitor and indicator lights.
Console Box Disassembly
Provides steps for disassembling and reassembling the console box.
Console Box Components
Identifies components within the console box like relays, fuses, and switches.
Combination Meter
Explains the disassembly and bulb replacement of the combination meter.
Major Electrical Components
Describes key components like starter switch and lighting switch.
Fuse Box and Spare Terminals
Details the fuse box layout and the function of spare terminals.
Battery Maintenance
Provides guidance on checking and maintaining the forklift battery.
Lamp Bulb Specifications
Lists specifications for various lamp bulbs used in the forklift.
Troubleshooting
Offers solutions for common electrical system issues like non-starting or gauge problems.

Table of Contents

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