HAUL MASTER 93747 Assembly And Operating Instructions Manual

Trailer with tailgate 5’ x 8’ with ramp

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TRAILER WITH TAILGATE
5' x 8' WITH RAMP
MODEL 93747
ASSEMBLY AND OPERATING INSTRUCTIONS
WARNING!
IMPORTANT INFORMATION
This trailer's Hitch Coupler MUST be properly secured to the hitch ball of the towing vehicle. After assembly and
attachment, pull up and down on the Hitch Coupler to make sure the hitch ball is fitting snugly in the Hitch Coupler.
There must be no play between the hitch ball and Hitch Coupler. If there is play, tighten the Adjustment Nut until
no play is present. If the Adjustment Nut is too tight, the Handle will not lock. Carefully read and follow the
complete instructions in this manual BEFORE setup or use.
If the Coupler is not secured properly, the ball could come loose while the trailer is in motion, possibly
causing property damage, SERIOUS PERSONAL INJURY, or DEATH.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at http//www.harborfreight.com
TO PREVENT SERIOUS INJURY OR DEATH,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
©
®
Copyr ight
2006 by Harbor Freight Tools
. All r ights reser ved.
No por tion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express wr itten consent of Harbor Freight Tools.
For technical questions or replacement parts,
please call 1-800-444-3353.

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Summary of Contents for HAUL MASTER 93747

  • Page 1 TRAILER WITH TAILGATE 5’ x 8’ WITH RAMP MODEL 93747 ASSEMBLY AND OPERATING INSTRUCTIONS WARNING! IMPORTANT INFORMATION This trailer’s Hitch Coupler MUST be properly secured to the hitch ball of the towing vehicle. After assembly and attachment, pull up and down on the Hitch Coupler to make sure the hitch ball is fitting snugly in the Hitch Coupler.
  • Page 2: Product Specifications

    Read and adhere to the following instructions. Failure to read and obey all of the following instructions COMPLETELY will void the warranty and can result in dam- age to the Trailer, property damage, SERIOUS PERSONAL INJURY, or DEATH. SAVE THESE INSTRUCTIONS. SKU 93747 For technical questions, please call 1-800-444-3353. Page 2...
  • Page 3: Work Area

    Replacement parts and accessories: When servicing, use only identical re- placement parts. Only use accessories intended for use with this product. Ap- proved accessories are available from Harbor Freight Tools. SKU 93747 For technical questions, please call 1-800-444-3353. Page 3...
  • Page 4: Specific Product Warnings And Precautions

    Make sure the Safety Chain is attached to the towing vehicle with the same length for each side. Do not allow the Safety Chain to drag on the ground. SKU 93747 For technical questions, please call 1-800-444-3353. Page 4...
  • Page 5 Harbor Freight Tools, or the manufacturer. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 or 202-366-0123 or write NHTSA, U.S. Department, 400 7th Street SW NSA-11, Washington, D.C. 20590. SKU 93747 For technical questions, please call 1-800-444-3353. Page 5...
  • Page 6 Lay out the Right Side Rail (1R), Left Side Rail (1L), four Cross Members (2), and Center Cross Member (3). (See Figure A.) A: 3/8” x 1” B: 3/8” C: 3/8” F: 3/8” x 7/8” FRONT SKU 93747 For technical questions, please call 1-800-444-3353. Page 6...
  • Page 7 Secure the Leaf Spring to the Spring Hangers, using the Hex Bolts (G) B: 3/8” C: 3/8” H: 9/16” E: 3/8” X 3” G: 9/16” X 3-1/4” FRONT FIGURE B SKU 93747 For technical questions, please call 1-800-444-3353. Page 7...
  • Page 8 Fill the Dust Caps (29) with bearing grease. Then, press each Dust Cap onto the Hub Sets (26). (See Figure B.) Install a Grease Fitting (R) into each hole located at the ends of the Axle (10). (See Figure B.) SKU 93747 For technical questions, please call 1-800-444-3353. Page 8...
  • Page 9 Stand Base to the Tow Bars, using the Carriage Bolts (F), Flat Washers (C), and Nylon Nuts (B). (See Figure C.) F: 3/8” X 7/8” A: 3/8” X 1” B: 3/8” C: 3/8” FRONT FIGURE C SKU 93747 For technical questions, please call 1-800-444-3353. Page 9...
  • Page 10 B: 3/8” C: 3/8” F: 3/8” X 7/8” D: 3/8” X 1-1/2” J L K K: 1/2” I: 1/2” X 3-3/4”” L: 1/2” J: 1/2” X 1” FRONT FIGURE D SKU 93747 For technical questions, please call 1-800-444-3353. Page 10...
  • Page 11 Install a Tire/Wheel (12) assembly on each Hub Set (26). Then, secure the Tire/ Wheel assemblies, using the Lug Nuts (M). NOTE: Use a lug wrench (not included) to tighten the Lug Nuts (in a crisscross star pattern) to 90 Ft./Lbs. SKU 93747 For technical questions, please call 1-800-444-3353. Page 11...
  • Page 12 (See Figure F, next page.) Attach the Right Tail Light (22) to the Right Side Rail (1R), using the Hex Bolts (A), Flat Washers (C), and Nylon Nuts (B). (See Figure F, next page.) SKU 93747 For technical questions, please call 1-800-444-3353. Page 12...
  • Page 13 Running Light to the Right Side Rail, using the Self Tapping Screw (S). (See Figure F.) Reinstall the Lens on the two Side Running Lights (25). (See Figure F.) B: 3/8” C: 3/8” A: 3/8” X 1” FIGURE F SKU 93747 For technical questions, please call 1-800-444-3353. Page 13...
  • Page 14 SIDE RUNNING LIGHT (BROWN) GROUND (WHITE) GROUND (WHITE) BROWN WIRE WIRE (FROM SIDE LIGHT) BROWN/GREEN BROWN/YELLOW CONNECTOR WIRE HARNESS WIRE CLIP WIRE HARNESS & WIRE FR OM TAIL LIGHT CONNECTOR FIGURE G SKU 93747 For technical questions, please call 1-800-444-3353. Page 14...
  • Page 15 3/4” THICK PLYWOOD 4 8 ” 3/4” THICK PLYWOOD 3/8” CARRIAGE BOLT* 3/8” WASHER* PLYWOOD * 3 / 8 ” 3/8” HARDWARE LOCK WASHER* (NOT INCLUDED) 3/8” N U T * SKU 93747 For technical questions, please call 1-800-444-3353. Page 15...
  • Page 16 Side Rack (3LR), Front Right Side Rack (2FR), and Rear Right Side Rack (3RR), using the Hex Bolts (D), Flat Washers (E), and Nylon Nuts (F). (See Figure I.) 3 F R 3 R L 2 F L FIGURE I SKU 93747 For technical questions, please call 1-800-444-3353. Page 16...
  • Page 17 (See Figure K, next page.) Attach the Brackets (5) to the rear Cross Member (2), using the Hex Bolts (A), Flat Washers (B), and Nylon Nuts (C). (See Figure K.) SKU 93747 For technical questions, please call 1-800-444-3353. Page 17...
  • Page 18 WARNING: Do not drill additional Holes through the ramp or structure of the Trailer. Additional holes may weaken the structure of the Ramp, potentially causing it to fail. FIGURE K SKU 93747 For technical questions, please call 1-800-444-3353. Page 18...
  • Page 19 S L O T A D J U S T M E N T N U T SAFETY PIN 2” BALL H I T C H FIGURE L H I T C H SKU 93747 For technical questions, please call 1-800-444-3353. Page 19...
  • Page 20 Follow all loading instructions provided with vehicles, and always make sure that the load is distributed evenly while loading or towing. SKU 93747 For technical questions, please call 1-800-444-3353. Page 20...
  • Page 21: Inspection, Maintenance, And Cleaning

    TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. SKU 93747 For technical questions, please call 1-800-444-3353. Page 21...
  • Page 22 A C B A C B F C B NOTE: Some parts are listed and sho wn for illustration purposes only, F C B and are not available individually as replacement parts. SKU 93747 For technical questions, please call 1-800-444-3353. Page 22...
  • Page 23 3 m m R Sa fe t y Pi n L L oc k Pin NOTE: If ordering parts for the Ramp assembly below, make sure to specify “Ramp Part Numbers”. A B C A B C SKU 93747 For technical questions, please call 1-800-444-3353. Page 23...
  • Page 24: Limited 90-Day Warranty

    3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353 3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353 SKU 93747 For technical questions, please call 1-800-444-3353. Page 24...

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