Table of Contents
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Table of Contents
Troubleshooting
Related Manuals for Intimidator GC1K S2
Summarization of Contents
INTRODUCTION
PIN NUMBER
Location of the Product Identification Number.
DEFINITIONS
Explains DANGER, WARNING, and Notice symbols.
SAFETY LABELS
Discretionary and Age Warning
Warning located on vehicle dash regarding age and discretion.
DANGER
Drive Responsibly
Advice for safe operation to avoid loss of control and rollovers.
Require Proper Use of Your Vehicle
Guidelines for preventing injuries and ensuring responsible operation.
Seatbelt and Safety Warning
DANGER
Warning on vehicle firewall about seatbelts and doors.
Be Prepared
Fasten seatbelts
Essential safety measures for vehicle operation.
Be Sure Riders Pay Attention and Plan Ahead
If you think or feel the vehicle may tip or roll
Instructions for rider awareness and planning for potential hazards.
Cargo Bed Safety Warning
Never carry passengers in the cargo bed
Warning about improper use of cargo bed/frame.
Tire Pressure Chart
TIRE PRESSURE AND SIZE CHART
Chart detailing tire pressure and size specifications.
Rollover Protective Structures (ROPS) Inspection Guide
ROPS Unusable Conditions
Lists conditions that render the ROPS unusable.
ROPS Service Conditions
Other conditions may require imminent service
Lists conditions requiring service but not immediate unusability.
GENERAL SAFETY
NEVER OPERATE
Conditions under which operation is prohibited.
ALWAYS
Essential actions to take during operation.
OPERATOR SAFETY
Specific safety rules for the operator.
Operating at Excessive Speeds
Operating this vehicle at excessive speeds increases the operator's risk of losing control.
Risks associated with operating the vehicle too fast.
Operating on Pavement
This vehicle's tires are designed for off-road use only
Risks and handling issues of operating on paved surfaces.
Turning Improperly
Turning improperly could cause loss of traction
Consequences of incorrect turning techniques.
Improper Hill Climbing
Climbing hills improperly can cause loss of control
Dangers of climbing hills incorrectly.
Improper Tire Maintenance, Type or Size
Operating this vehicle with improper tire size or type may void the warranty.
How incorrect tires and pressure affect handling.
Equipment Modifications
We strongly recommend that consumers do not install any after-market equipment
Risks and warranty implications of vehicle modifications.
SAFE RIDING GEAR
Helmet
Importance of wearing an approved helmet.
Eye Protection
Need for shatterproof eye protection.
Gloves
Benefits of wearing gloves for comfort and protection.
FEATURES, CONTROLS and OPERATION
Ignition Key
Information about the vehicle's ignition key.
Starting the Intimidator GC1K
Step-by-step instructions for starting the engine.
Instrument Cluster
Description of the digital LCD screen and its maintenance.
Switches
Lights
Operation of headlights (low and high beams).
Dash Lights
Location of warning lights and error codes.
Engaging and Disengaging 4WD
Locking Rear Differential
Operation and engagement of the rear differential lock.
ELECTRICAL
Double USB Port
Location and specifications of USB charging ports.
Electric Dump Bed
DANGER
Warnings about electric dump bed operation.
Parking Brake
To Engage the Parking Brake
Procedure for engaging the parking brake.
Rollover Protection Structure (ROPS)
DANGER
Warnings about ROPS modification and grabbing ROPS.
Seat Removal
Steps for removing and installing vehicle seats
Steps for removing and installing vehicle seats.
Seatbelts & Half Doors
DANGER
Warnings about seatbelt use and door security.
Tilt Steering
Adjusting the vehicle's steering wheel tilt
How to adjust the vehicle's steering wheel tilt.
Shifting Gears
Procedure and warnings for shifting gears
Procedure and warnings for shifting gears.
Hauling Cargo
DANGER
Safety precautions for hauling cargo.
Dumping the Cargo Box
WARNING
Caution regarding difficulty in dumping a full cargo box.
DANGER
Weight distribution during dumping
Warning about weight distribution during dumping.
Cargo Bed Tailgate
DANGER
Warning about pinching fingers/hands when closing tailgate.
Towing Loads
Precautions and guidelines for towing
Precautions and guidelines for towing.
Intimidator Tow Capacity Chart
Chart detailing towing capacities by model
Chart detailing towing capacities by model.
Adjusting Rear Spring Position
DANGER
Safety precautions for adjusting rear springs.
NEW VEHICLE BREAK-IN
Guidelines for the initial 200 miles/20 hours of operation
Guidelines for the initial 200 miles/20 hours of operation.
SERVICE AND MAINTENANCE
Periodic Maintenance Chart
Overview of scheduled maintenance tasks.
Severe Use Definition
Conditions qualifying as severe use for maintenance.
Intimidator 1000cc TGB Engine Specifications
Technical specifications for the engine
Technical specifications for the engine.
PERIODIC MAINTENANCE SCHEDULE
Maintenance intervals for various items
Maintenance intervals for various items.
Maintenance Intervals (Pre-Ride)
Pre-ride checks for various components
Pre-ride checks for various components.
Maintenance Intervals (Hours/Calendar)
Maintenance tasks based on hours or calendar time
Maintenance tasks based on hours or calendar time.
Intimidator Lubrication and Fluid Chart
Chart of recommended lubricants and fluids
Chart of recommended lubricants and fluids.
Fuse and Relay
Fuse Chart
List of fuses and their amperage ratings.
Fault codes
Table of diagnostic fault codes and descriptions
Table of diagnostic fault codes and descriptions.
ENGINE OIL
Oil Check
Procedure for checking engine oil level.
Engine Oil and Filter Change
Steps for changing engine oil and filter
Steps for changing engine oil and filter.
Spark Plugs Inspection
Normal Plug
Description of a normal spark plug condition.
COOLING SYSTEM
NOTICE
Warnings about water depth and debris in cooling system.
Adding or Changing Coolant
Procedure for adding or changing coolant
Procedure for adding or changing coolant.
Radiator and Cooling Fan
Maintenance of radiator and cooling fan
Maintenance of radiator and cooling fan.
Valve Clearance
Checking and adjusting valve clearance
Checking and adjusting valve clearance.
Air Filter
Changing the Air Filter
Steps for replacing the air filter.
Transmission/Gearbox
Oil Change
Procedure for changing transmission oil.
Adjusting the Shifting Linkage
How to adjust the gear shifting linkage
How to adjust the gear shifting linkage.
Differentials
Information on checking and changing differential oil
Information on checking and changing differential oil.
Differential Oil Check
Procedure for checking front and rear differential oil levels
Procedure for checking front and rear differential oil levels.
Differential Oil Change
Procedure for changing differential oil
Procedure for changing differential oil.
Continuous Variable Transmission (CVT)
DANGER
Safety warnings regarding CVT operation and modification.
CVT Belt Replacement/Debris Removal
DANGER
Warning about debris removal during belt replacement.
CVT Drying
Procedure to dry the CVT system
Procedure to dry the CVT system.
Vehicle Submerged in Water
Steps to take if the vehicle is submerged
Steps to take if the vehicle is submerged.
THROTTLE SYSTEM
Throttle Pedal Play Inspection
How to check throttle pedal free play.
Adjusting Slack or Play in the Gas Pedal
Steps to adjust throttle pedal slack.
Jump Starting
Procedure for jump-starting the vehicle
Procedure for jump-starting the vehicle.
DANGER
Hazards associated with jump starting.
Battery Storage
Recommendations for storing the battery
Recommendations for storing the battery.
Headlights
Operation of vehicle headlights
Operation of vehicle headlights.
CV Joint Boots
Inspecting CV joint boots for damage
Inspecting CV joint boots for damage.
Brakes
Description of front and rear brake system
Description of front and rear brake system.
Brake Fluid
Procedure for checking and changing brake fluid
Procedure for checking and changing brake fluid.
Brake Pressure Switch and Safety Switch
Location and function of brake safety switches
Location and function of brake safety switches.
Brake Inspection
Steps for inspecting the brake system
Steps for inspecting the brake system.
TIRES
DANGER
Risks of non-standard tires and warranty voiding.
Tire Tread Depth
Guideline for replacing tires based on tread depth.
Wheel Lug Nuts
Torque specification for wheel lug nuts.
Steering Wheel Inspection
Checking steering wheel for free play and smooth operation
Checking steering wheel for free play and smooth operation.
To center your vehicles steering wheel
Procedure to center the steering wheel.
Power Steering (if equipped)
Diagnosis Trouble Code Reading and Code Clearing
How to read and clear diagnostic trouble codes.
STORAGE AND MAINTAINING APPEARANCE
Washing the Vehicle
Guidelines for washing the vehicle.
Tips
Advice for cleaning and maintaining the vehicle's finish.
Storage
Preparation for Storage
Steps for preparing the vehicle for storage.
Removal from Storage
Steps for taking the vehicle out of storage.
TRANSPORTING YOUR INTIMIDATOR
DANGER
Safety warning for trailering the vehicle.
ACCESSORIES
Information on purchasing genuine accessories
Information on purchasing genuine accessories.
GAS SPECIFICATIONS
1000cc Gas Classic Stage 1
Detailed specifications for the 1000cc Gas Classic Stage 1 model.
GAS SPECIFICATIONS
1000cc Gas Classic Stage 2
Detailed specifications for the 1000cc Gas Classic Stage 2 model.
GAS SPECIFICATIONS
1000cc Gas Classic Stage 3
Detailed specifications for the 1000cc Gas Classic Stage 3 model.
TROUBLESHOOTING
Engine is difficult to start or will not start
Common causes and countermeasures for starting issues.
Insufficient engine power
Causes and countermeasures for low engine power.
Engine stops suddenly
Causes and countermeasures for engine stalling.
Rough running engine
Causes and countermeasures for engine running rough
Causes and countermeasures for engine running rough.
Engine overheats
Causes and countermeasures for engine overheating
Causes and countermeasures for engine overheating.
Engine diagnostic light comes on
Causes and countermeasures for the engine diagnostic light
Causes and countermeasures for the engine diagnostic light.
Engine will not idle
Causes and countermeasures for engine not idling
Causes and countermeasures for engine not idling.
CVT TROUBLESHOOTING
CVT belt is wearing too quickly
Causes and countermeasures for rapid CVT belt wear.
Acceleration is not smooth from dead-stop
Causes and countermeasures for poor acceleration.
BATTERY TROUBLESHOOTING
Starter does not function
Causes and countermeasures for starter failure.
Terminals are severely corroded and heat up
Causes and countermeasures for corroded terminals
Causes and countermeasures for corroded terminals.
LIMITED WARRANTY
LIMITED 1-YEAR ENGINE WARRANTY
Warranty coverage for the engine.
1-YEAR LIMITED DRIVETRAIN WARRANTY
Warranty coverage for the drivetrain components.
1-YEAR LIMITED BUMPER-TO-BUMPER WARRANTY
Comprehensive warranty coverage for most parts.
EMISSIONS WARRANTY
EMISSION SYSTEM WARRANTY STATEMENT (UTV)
Statement on emission control system warranty.
YOUR WARRANTY RIGHTS AND OBLIGATIONS
Owner's rights and responsibilities regarding emissions warranty.
OWNER'S WARRANTY RESPONSIBILITIES
Owner's duties for maintaining warranty coverage
Owner's duties for maintaining warranty coverage.
EMISSION SYSTEM WARRANTY STATEMENT (UTV)
Further details on emission warranty claims and contact
Further details on emission warranty claims and contact.
EMISSIONS WARRANTY COVERAGE
Specific time and mileage limits for emissions warranty
Specific time and mileage limits for emissions warranty.
EMISSION SYSTEM WARRANTY STATEMENT (UTV)
Requirements for warranty coverage and repair procedures
Requirements for warranty coverage and repair procedures.
SERVICE RECORD
PDI
Pre-Delivery Inspection service record.
1st Service
Record for the first scheduled service.
Safety Check List
Purchaser's checklist for understanding safety and training
Purchaser's checklist for understanding safety and training.
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