INTRODUCTION READ THIS OWNER’S MANUAL. The Intimidator is an off- road vehicle and is not a toy. The Intimidator is an adult vehicle only and can be hazardous to operate. Failure to follow the warnings and instructions in this manual can result in severe injury or death.
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DANGER: Improper Use of Off-Highway Vehicles Can Cause Severe Injury or Death Drive Responsibly Avoid loss of control and rollovers: Avoid abrupt maneuvers, sideways sliding, skidding, or fishtailing, and never do donuts. Slow down before entering a turn. Avoid hard acceleration when turning, even from a stop. Plan for hills, rough terrain, ruts, and other changes in traction and terrain.
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Improper Use of Off-Highway Vehicles Can Cause Severe Injury or Death. Be Prepared: Fasten seatbelts. Wear an approved helmet and protective gear. Each rider must be able to sit with back against seat, feet flat on floor (and foot rests), and have hands on steering wheel or handhold(s), where equipped.
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Cargo Bed Safety Warning – Located in the cargo bed. Improper use of cargo bed or cage/frame can result in severe injury or death from loss of control, overturn or other accidents. Never carry passengers in the cargo bed. Do not exceed 10mph when cargo bed is loaded over 200 lbs.
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WARNING Keep hands, body, and other people away from pinch points when lowering bed. Do not hold the cage/frame while closing bed. Tire Pressure Chart TIRE PRESSURE AND SIZE CHART Vehicle Size Load Top Speed Rating Position Rating (lb) Pressure (psi) (mph) @ Max Load Payload Front...
Rollover Protective Structures (ROPS) Inspection Guide ROPS, like any other safety device, need to be periodically inspected to verify that the integrity of the device has not been compromised through normal machine use, misuse, age degradation, modifications, or roll-overs. Some mechanical discretion is essential, therefore personnel who inspect ROPS need to comprehend and understand the significance of issues like structural corrosion, cracks, and deformation.
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ROPS must be inspected immediately after any type of collision, rollover or impact. If any damage is evident, the ROPS must be removed from service, repaired and/or replaced. When a ROPS is removed or reinstalled, mounting hardware must be examined for signs of over stressing.
GENERAL SAFETY NEVER OPERATE If you are under age 16 or without a valid driver’s license. At speeds too fast for your skills or conditions. After or while using Alcohol or Drugs. On hills steeper than 15 degrees. On public roads or paved surfaces. With more than two passengers, or passengers who are under age 12, or may be too young to reach grab handles.
Never start the engine or let it run in an enclosed area. Do not carry a passenger until you have at least two hours of driving experience with the Intimidator. Always keep hands and feet inside the vehicle at all times.
Operating at Excessive Speeds Operating this vehicle at excessive speeds increases the operator’s risk of losing control. Operating on Pavement This vehicle’s tires are designed for off-road use only, not for use on pavement. Operating this vehicle on paved surfaces may cause quick tire wear and may adversely affect the handling of the vehicle and could result in loss of control, accident or overturn.
The warranty of the Intimidator will be terminated if any unauthorized equipment has been added to the vehicle, or if any modifications have been made to the vehicle, that increase the speed or power.
Helmet Wearing a helmet can prevent a severe head injury. Whenever riding the Intimidator or any Utility Vehicle, always wear a helmet that meets or exceeds established DOT (U.S. Department of Transportation) safety standards.
It is highly recommended that you obtain additional copies of your key. If all keys are lost, a replacement ignition switch must be installed. Your Intimidator is equipped with a d igital LCD screen PAGE 16 PAGE 16...
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Switches A - Light Switch B - 2wd/4wd Switch C - Locking Rear Differential D - Electric Dump Bed Lights Dash Lights PAGE 18 PAGE 18...
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Engaging and Disengaging 4WD WARNING: Do not drive in 4wd on a paved surface. Do not engage 4wd while the rear wheels are spinning without traction. This may cause severe drive-shaft and clutch damage. Always engage 4wd while the rear wheels have traction or are at rest. Engage 4wd before getting into conditions where front wheel drive may be needed.
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DANGER: Steering and vehicle performance will be altered with the rear differential lock engaged. Do not operate faster than 10 mph. Do not attempt to turn with the differential lock engaged. Electric Dump Bed (if equipped) Press and hold the left side of the rocker switch to dump the cargo bed.
Adding Switches and In-dash Accessories Your Intimidator is designed to allow the dealer to add more switches for accessories and “built-in” accessories like a GPS or radio in the center of the dash above the cup holders. The dash has to be modified to fit most accessories.
The Rollover Protection Structure (ROPS) on this vehicle meets American National Standard Institute (ANSI) Standards and OSHA standards for rollover performance requirements. Always have authorize Intimidator, Inc., dealer thoroughly inspect the ROPS if it ever becomes damaged in any way.
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Seatbelts & DANGER: Falling from a moving vehicle could result in serious injury or death. Always fasten your seatbelt and secure the DANGER: Riding in this vehicle without using the factory installed increases the risk of serious injury or death in the event of an accident or overturn.
Tilt Steering Your Intimidator is equipped with tilt steering that can be adjusted by pulling the tilt-steering lever towards you, then lifting the steering wheel up or down. The tilt-steering lever is located on the steering column, just behind the steering wheel.
Hauling Cargo DANGER: Always follow these precaution when hauling cargo: Always refer to Cargo Bed Safety Warning located in the cargo bed. Driving with passengers in the cargo box can result in severe injury or death. Never allow passengers to ride in the cargo box.
ascending or descending a hill. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require braking downhill. Allow yourself extra distance for braking. Dumping the Cargo Box WARNING: If the cargo box is loaded to full weight capacity, it may be difficult to dump.
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Electric actuator on dump box Cargo Bed Tailgate To open the tailgate, twist the latch on the middle of the tailgate, then pull. The tailgate is supported by . Do not remove the DANGER: To avoid personal injury, do not sit or stand on the tailgate.
Towing Loads 2˝ rear receiver hitch Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: Never load more than 300 lbs. tongue weight on the rear towing bracket. Never load more than 200 lbs.
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Adjusting Rear Spring Position All four shock absorbers have spring position adjustments on the top, which will tighten or loosen the spring travel rate to adjust the suspension for different terrain and payload conditions. If you plan to haul heavy cargo or have a heavy accessory, like a snowplow, you can tighten the spring rate by moving the silver ring up.
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Fuel DANGER: Handle fuel carefully. If the engine is running, do not fill the fuel tank. Do not smoke while filling the fuel tank or servicing the fuel system. Fill fuel tank only to bottom of filler neck. NOTICE: Effects of old, stale or contaminated fuel are not warrant-able.
NEW VEHICLE BREAK-IN Once you have reached hours in the Intimidator you will need to go in for your first service. The first service is essential for double checking anything that could be a potential problem in the future. You own an off-road vehicle, the UTV vibrates while riding and can cause bolts to come loose, issues to come up, etc.
Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine Intimidator, Inc. parts available from your certified Intimidator dealer. Maintenance intervals in the following chart (pages 36-37), are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour.
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(2. in.) Displacement ....... cc (45.6 cu. in.) Oil Capacity (refill)* .....1.9 L (2.0 quarts) Oil Type ........Intimidator SYN 5W-40** Spark Plug Gap ......0.7 mm (0.3 in.) Maximum Angle of Operation (@ full oil level) ......degrees PAGE 34...
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ITEM MAINTENANCE REMARKS INTERVAL (whichever comes first) Hours Calendar Brake fluid Drain and Months change fluid CVT Clutch Inspect, Months clean, replace worn parts Wheel bearings Inspect, Months replace as needed Toe adjustment Inspect, Months adjust as needed PAGE 39...
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Intimidator Lubrication and Fluid Chart Factory-filled with and recommend using these fluids Item Lube Amount Method Brake Fluid DOT 3 Maintain level between fill lines Front Differential Oil Shell Spirax S3 TLV 18 ml Rear Differential Oil Shell Spirax S4 AX 80w90...
ENGINE OIL Factory-filled with and recommend using Intimidator SYN 5W-40 Always check and change the oil at intervals outlined in the Periodic Maintenance Chart beginning on page 35. Pay attention to the oil level. A rise in oil level during cold weather can indicate contaminants collection in the oil sump or crankcase.
Engine Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart. (Page 35) Always change the oil filter when changing the oil. PAGE 48 PAGE 42...
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Spark Plugs Inspection Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds. Immediately check the spark plug for color. WARNING: A HOT EXHAUST SYSTEM AND ENGINE CAN CAUSE BURNS...
Wet Fouled Plug The wet fouled insulator tip is black. A damp oil film covers the firing end. There may be a carbon layer over the entire nose. Generally, the electrodes are not worn. General causes of fouling are excessive oil, use of non-recommended oil or incorrect throttle body adjustments.
Some coolant level drop on new vehicles is normal as the system is purging itself of trapped air. Observe coolant levels and maintain as recommended by adding coolant to the overflow bottle. DANGER: Radiator coolant is under pressure when the vehicle is hot.
Valve Clearance Excessive valve clearance results in valve noise and insufficient valve clearance results in valve damage and reduced power. Check the intake and exhaust valve clearances at the distances indicated and adjust the valve clearances to specification if necessary. Valve clearance is to be checked when the engine is cold.
Air Filter Always change the air filter at intervals outlined in the Periodic Maintenance Chart. Service the air filter more frequently if the vehicle is operated in wet conditions, dusty conditions or if the vehicle is operated at high throttle for extended periods.
Transmission/Gearbox Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 36-3 . Refer to the Lubrication and Fluid Recommendations chart for type and capacities (Page 3 ). Oil Change Position the vehicle on a level surface. Place a drain pan under the gear case.
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Adjusting the Shifting Linkage Shift linkage adjustment under hood Shift linkage adjustment near gearbox WARNING: The vehicle’s gearshift lever comes properly adjusted from the factory so that the Park gear is fully engaged and will not slip out of Park. During every pre-ride inspection, inspect that the gearshift lever is fully engaged into Park and will not slip out of Park.
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Front Differential Check/Fill Plug Front Differential Drain Plug Rear Differential Drain Plug Rear Differential Check/Fill Plug Differential Oil Check On the front differential, the check/fill plug is located on the driver’s side rear. On the rear differential, the check/fill plug is located on the passenger side rear.
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Continuous Variable Transmission (CVT) CVT housing DANGER: Your vehicle is equipped with a CVT, which is a transmission that consists of two clutches and a belt. The CVT rotates at high speeds, creating large amounts of force on clutch components. As an owner, you have the following responsibilities to make sure this system remains safe: Turn the vehicle off and remove the ignition key when...
CVT Belt Replacement/ Debris Removal DANGER: Failure to remove ALL debris when replacing the belt could result in vehicle damage and severe injury. If the belt fails, always clean any debris from the duct and from the clutch and engine compartments when replacing the belt.
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Vehicle Submerged in Water NOTICE: PAGE 59...
THROTTLE SYSTEM If the throttle pedal has excessive play due to either cable stretch or maladjustment, it will cause a delay in throttle response, especially at low engine speed. Also, the throttle may not open fully. If the throttle pedal has no play, the throttle may be hard to control, and the idle speed may be erratic.
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BATTERY DANGER: The Battery emits explosive gases; flame is strictly prohibited. The Battery contains sulfuric acid (electrolyte) which can cause serious burns, so be careful not to make contact with your eyes or skin. If you get battery acid on your skin, wash it off immediately with water.
When connecting the battery, connect the red wire first with the mark (+) and the black wire with the mark (-) of the battery. Be aware that reversing the battery lead wires can harm your UTV, the battery and\or the charging system. When charging the battery: Keep your work area well ventilated.
NOTICE: Do not operate the starter continuously for more than 5 seconds, or the starter can overheat and the battery will drop temporarily. Wait 15 seconds between each operation of the starter to let it cool and for the battery to recover power.
CV Joint Boots In accordance with the Periodic Maintenance Chart, inspect the joint boots on the front axles, rear axles, tie rod ends and steering rack for damage or deterioration. Replace any damage boot and be sure the joints are greased. Brakes The front and rear brakes are hydraulic disc activated by the brake pedal.
Brake Pressure Switch and Safety Switch For safety, the brake must be applied to start the Intimidator. The brake pressure switch is located on the master cylinder as shown in the picture below. Picture 1 Brake pressure switch pictured Brake Inspection Check the brake system for fluid leaks.
Tires are an important part of the suspension of the vehicle. Tire construction characteristics and inflation pressure can greatly influence vehicle handling. Intimidator, Inc. always recommends that you always replace tires with standard replacement tires. It is also very important to have tires of the same type and height on all axles, and at the same inflation pressure on each axle.
Steering Wheel Inspection Check the steering wheel for specified free play and smooth operation at the intervals outlined in the Periodic Maintenance Chart. Position the vehicle on level ground. Lightly turn the steering wheel left and right. There should be no more than 0.5˝ of free play. If there is excessive free play or strange noises, or the steering feels rough or “catchy,”...
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Power Steering (if equipped) quipped with power steering made by UniSteer Performance Products. Diagnosis Trouble Code Reading and Code Clearing 1. Verify that your trouble code light is on steady. 2. Next, take your dark purple wire and hold it to a good clean ground.
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Alignment NOTICE: Installing unauthorized accessories, such as larger tires or a lift kit, may damage the vehicle and could void the warranty. See your vehicle’s warranty information for details. PAGE 69 PAGE 71...
Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system. If any informational or warning label becomes illegible or comes off, contact your Intimidator dealer to order a replacement label. PAGE 70 PAGE 72...
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Storage NOTICE: It is not recommended to store vehicle in direct sunlight. Preparation for Storage Clean the entire vehicle thoroughly. Run the engine for five minutes to warm the oil, shut it off and drain the oil. Put in fresh engine oil. Remove spark plugs and pour about 1 oz.
When trailering your vehicle, ALWAYS put the transmission in Park AND secure the vehicle to the trailer by tying the frame of the Intimidator to the trailer with suitable straps or chains. Do not attach a strap or chain to the suspension arms.
TROUBLESHOOTING For service questions and parts please contact an authorized dealer. Authorized Intimidator dealers can be found by visiting: http://intimidatorutv.com/dealer/home/ Trouble Cause Engine is difficult to Key switch is not in the proper position start or will not start Wiring...
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Countermeasure Make sure the key is in “ON” position Clean corroded connections and tighten loose connections By-pass switch or solenoid with a jumper wire. If starter cranks normally, replace faulty components Replenish fuel Replace fuel and consult your authorized dealer Bleed the fuel system Clean or replace fuel lines, and consult your authorized dealer...
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TROUBLESHOOTING Trouble Cause Rough running Spark plug defective engine Engine just started and had not warmed up Engine is cold High tension cord defective Ignition coil defective Fuel hose or fuel filter clogged or damaged Improper or stale fuel Air filter is clogged Overload Exhaust fumes are Low grade fuel is used...
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Countermeasure Adjust the spark plug gap or replace it Allow the engine to run for a few minutes Allow the engine to run for a few minutes Allow time for engine to warm before driving Consult your authorized dealer Clean or replace fuel lines. Consult your authorized dealer Replace fuel Clean or replace air filter Reduce load...
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BATTERY TROUBLESHOOTING Trouble Cause Starter does not Battery overused until lights function are dim Battery has not been recharged Poor terminal connection Battery life expired From beginning Insufficient charging starter does not function, and lights soon become dim When viewed Battery was used with from top, the an insufficient amount of...
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Countermeasure Preventive Measure Charge battery sufficiently Charge battery properly Clean the terminal and Keep the terminal clean and tighten securely tight. Apply grease and treat with anti-corrosives Renew battery Charge battery sufficiently Battery must be serviced properly before initial use Add distilled water and Regularly check the charge battery...
Inc.’s option, any defective part during the one (1) year warranty period. The parts to be warranted must be defective in material and/or workmanship. All replacement parts must be obtained from Intimidator, Inc. in order to comply with this manufacturer’s warranty. BATTERY WARRANTY The batteries used to power the Intimidator, Inc.
UTV at no cost to you, including diagnosis, parts, and labor. MANUFACTURER’S WARRANTY COVERAGE If any emissions-related part on your UTV is defective, the part will be repaired or replaced by Intimidator. This is your emissions control system DEFECTS WARRANTY. PAGE 84 PAGE 96...
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(30) days. EMISSION SYSTEM WARRANTY STATEMENT (UTV) As the UTV owner, you should also be aware that Intimidator may deny you warranty coverage if your UTV or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. If you have any questions regarding...
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EMISSIONS WARRANTY EMISSIONS WARRANTY COVERAGE Intimidator warrants to the owner of any 2016 and subsequent model year UTV that the unit is designed, built and equipped to conform at the time of sale with all applicable emission standards, and is free from defects in materials and...
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UTV emissions control systems. If such a replacement part is used in the maintenance or repair of your UTV, and an authorized Intimidator dealer determines it is defective or caused a failure of a warranted part, your claim for repair to bring your UTV into compliance with applicable standards may be denied.
INTIMIDATOR, INC. UTILITY VEHICLE OWNER’S REGISTRATION & TRAINING CERTIFICATE (Keep original copy on file at your dealership) VIN/PIN _________________________________ MODEL _________________________________ DATE OF PURCHASE ________________________ DEALER _________________________________ PURCHASER LAST NAME ______________________________ FIRST NAME _____________________________ ADDRESS _______________________________ CITY ___________________________________ STATE __________________________________...
_____ I have read the above warnings, and I understand that SEVERE INJURY OR DEATH can result from ignoring these warnings or from improper use. _____ I will watch the safety/training video provided by Intimidator, Inc., before operating this vehicle. ____________________________________________________ Purchaser’s Signature...
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OWNER’S MANUAL Please call an authorized Intimidator dealer for Parts, Service and Warranty. For a dealer locator and additional information, please see us at: www.intimidatorUTV.com Intimidator, Inc. 1 Bad Boy Blvd. Batesville, Arkansas 72501 (855) 307-0933...
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