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Manuals
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HDG Manuals
Boiler
F25
Operating manual
HDG F25 Operating Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Notes on this Manual
Introduction
Glossary
2 Safety Notes
Intended Use
Basic System Design Principles
Basic Principles for the Content of the Operating Manual
Proper and Improper Operation
Residual Risks
Warnings and Safety Symbols Used
Duty of Information
3 Mode of Operation
Overview
Front View HDG F20-50
Cross Section of HDG F20-50
Rear and Side Views HDG F20-50
Functional Description
Boiler HDG F20-50
Boiler and Weather-Compensated Heating Control HDG Controls
Technical Data
Hdg F20/25/30
Hdg F40/50
Fuel Quality Requirements
Log Wood
Pressed Wood Briquettes
Recommended Fuel
Permitted Fuel in Accordance with 1St Federal Emission Control
Ordinance (Germany)
4 Planning and Installation
Dimensions
Structural Requirements
Boiler Installation Site
Required Room Sizes and Minimum Clearances
Connections
Chimney
Electrical System
Water
Hydraulic Connection
Scope of Delivery
Installing the Heating System
Requirements
Installing the Boiler
Installing Hydraulic Connections
Installing the HDG Controls Control Unit
Installing the Automatic Ignition
Installing the Automatic Cleaning System
Fitting the Cladding
Connecting the Chimney
Electrical System
Water
Connecting the Thermal Safety Device
5 Commissioning
Requirements
Procedure
Switching on the Heating System
Testing System Components
6 Using the Heating System
Control Unit for HDG Controls
Switching on the Heating System
Requirements
Emergency Heating Switch
Fuel Selection
Heating up the System
General Information
Procedure
Performing a Chimney Sweep Measurement
Before the Test
On the Day of the Test
During the Test
Switching off the Heating System for Repair Work
Troubleshooting
7 Cleaning and Servicing the Heating System
Cleaning and Servicing Schedule
Procedure
Generally Applicable Safety Instructions
Cleaning Tools
Cleaning the Fuel Chamber and Secondary Air Openings
Cleaning the Secondary Combustion Chamber and the Ash Compartment
Checking and Cleaning the Lambda Sensor
Cleaning the Flue Gas Temperature Sensor
Cleaning the Flue Gas Pipe
Cleaning the Cleaning System, Heat Exchanger Surfaces and Flue Gas Flap
Cleaning the Flue Gas Fan
Cleaning the Air Control Unit
Cleaning the Panels
Checking the Doors Are Tight
Cleaning the Ignition Fan
8 Notes on Dismantling and Disposal
Dismantling
Disposal
9 Declaration of Conformity
10 Index
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Operating manual
HDG F20/25/30
HDG F40/50
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Summarization of Contents
1 Notes on this manual
1.1 Introduction
Provides important instructions on the boiler and its safe operation.
2 Safety notes
2.1 Intended use
Details the proper and intended use of the heating system.
2.2 Residual risks
Identifies potential hazards that remain despite precautions.
2.3 Warnings and safety symbols used
Explains the warnings and safety symbols found throughout the manual.
2.4 Duty of information
Outlines the obligation to read and keep the operating manual accessible.
3 Mode of operation
3.1 Overview
Provides a general overview of the boiler components with diagrams.
3.2 Functional description
Explains the operational principles and components of the boiler.
3.3 Technical data
Presents detailed technical specifications for the HDG F20/25/30 models.
3.4 Fuel quality requirements
Specifies the requirements for wood fuel quality for optimal performance.
4 Planning and installation
4.1 Dimensions
Details the physical dimensions of the HDG boilers for installation planning.
4.2 Structural requirements
Covers requirements for the boiler installation site and clearances.
4.3 Connections
Details various connection types for the boiler system.
4.4 Hydraulic connection
Describes the hydraulic connections based on system diagrams.
4.5 Scope of delivery
Lists the items included in the boiler delivery.
4.6 Installing the heating system
Provides instructions for the installation of the heating system by specialists.
4.7 Connecting the chimney
Details the procedure for connecting the boiler's flue gas pipe to the chimney.
4.8 Electrical system
Describes electrical connection standards and technical data.
4.9 Water
Provides important instructions on filling the heating system with water.
4.10 Connecting the thermal safety device
Explains how to connect the thermal safety device and its requirements.
5 Commissioning
5.1 Requirements
Lists the necessary conditions before commissioning the heating system.
5.2 Procedure
Outlines the steps for switching on the heating system and testing components.
6 Using the heating system
6.1 Control unit for HDG controls
Refers to the 'HDG controls' manual for setup and operation of the control unit.
6.2 Switching on the heating system
Details how to switch on the heating system via the emergency switch or circuit breaker.
6.3 Heating up the system
Provides instructions and safety precautions for heating up the boiler.
6.4 Performing a chimney sweep measurement
Explains the legal requirements and procedures for chimney sweep tests.
6.5 Switching off the heating system for repair work
Describes how to safely switch off the heating system for maintenance.
6.6 Troubleshooting
Guides users on identifying and resolving faults shown on the HDG controls display.
7 Cleaning and servicing the heating system
7.1 Cleaning and servicing schedule
Provides a schedule of recommended cleaning and maintenance tasks.
7.2 Procedure
Outlines general safety instructions and procedures for cleaning and maintenance.
CLEANING THE SECONDARY COMBUSTION CHAMBER AND THE ASH COMPARTMENT
Details the steps for cleaning the secondary combustion chamber and ash compartment.
CHECKING AND CLEANING THE LAMBDA SENSOR
Provides instructions for checking and cleaning the lambda sensor.
CLEANING THE FLUE GAS TEMPERATURE SENSOR
Guides on how to clean the flue gas temperature sensor.
CLEANING THE FLUE GAS PIPE
Explains how to clean the flue gas pipe.
CLEANING THE CLEANING SYSTEM, HEAT EXCHANGER SURFACES AND FLUE GAS FLAP
Details cleaning procedures for the cleaning system, heat exchanger, and flue gas flap.
CLEANING THE FLUE GAS FAN
Provides instructions for cleaning the flue gas fan.
CLEANING THE AIR CONTROL UNIT
Details the procedure for cleaning the air control unit.
CLEANING THE PANELS
Explains how to clean the boiler panels.
CHECKING THE DOORS ARE TIGHT
Describes how to check the fuel chamber door for proper sealing.
COMBUSTION CHAMBER DOOR
Details how to check the combustion chamber door for tightness.
CLEANING SHAFT LID
Explains how to check the cleaning shaft lid for leaks.
CLEANING THE IGNITION FAN
Provides instructions for cleaning the ignition fan assembly.
8 Notes on dismantling and disposal
8.1 Dismantling
Provides instructions and safety precautions for dismantling the boiler.
8.2 Disposal
Gives guidance on how to properly dispose of the boiler and its components.
9 Declaration of Conformity
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