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Operating manual
HDG F20/25/30
HDG F40/50
hdg-bavaria.com

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Summarization of Contents

1 Notes on this manual
1.1 Introduction
Provides important instructions on the boiler and its safe operation.
2 Safety notes
2.1 Intended use
Details the proper and intended use of the heating system.
2.2 Residual risks
Identifies potential hazards that remain despite precautions.
2.3 Warnings and safety symbols used
Explains the warnings and safety symbols found throughout the manual.
2.4 Duty of information
Outlines the obligation to read and keep the operating manual accessible.
3 Mode of operation
3.1 Overview
Provides a general overview of the boiler components with diagrams.
3.2 Functional description
Explains the operational principles and components of the boiler.
3.3 Technical data
Presents detailed technical specifications for the HDG F20/25/30 models.
3.4 Fuel quality requirements
Specifies the requirements for wood fuel quality for optimal performance.
4 Planning and installation
4.1 Dimensions
Details the physical dimensions of the HDG boilers for installation planning.
4.2 Structural requirements
Covers requirements for the boiler installation site and clearances.
4.3 Connections
Details various connection types for the boiler system.
4.4 Hydraulic connection
Describes the hydraulic connections based on system diagrams.
4.5 Scope of delivery
Lists the items included in the boiler delivery.
4.6 Installing the heating system
Provides instructions for the installation of the heating system by specialists.
4.7 Connecting the chimney
Details the procedure for connecting the boiler's flue gas pipe to the chimney.
4.8 Electrical system
Describes electrical connection standards and technical data.
4.9 Water
Provides important instructions on filling the heating system with water.
4.10 Connecting the thermal safety device
Explains how to connect the thermal safety device and its requirements.
5 Commissioning
5.1 Requirements
Lists the necessary conditions before commissioning the heating system.
5.2 Procedure
Outlines the steps for switching on the heating system and testing components.
6 Using the heating system
6.1 Control unit for HDG controls
Refers to the 'HDG controls' manual for setup and operation of the control unit.
6.2 Switching on the heating system
Details how to switch on the heating system via the emergency switch or circuit breaker.
6.3 Heating up the system
Provides instructions and safety precautions for heating up the boiler.
6.4 Performing a chimney sweep measurement
Explains the legal requirements and procedures for chimney sweep tests.
6.5 Switching off the heating system for repair work
Describes how to safely switch off the heating system for maintenance.
6.6 Troubleshooting
Guides users on identifying and resolving faults shown on the HDG controls display.
7 Cleaning and servicing the heating system
7.1 Cleaning and servicing schedule
Provides a schedule of recommended cleaning and maintenance tasks.
7.2 Procedure
Outlines general safety instructions and procedures for cleaning and maintenance.
CLEANING THE SECONDARY COMBUSTION CHAMBER AND THE ASH COMPARTMENT
Details the steps for cleaning the secondary combustion chamber and ash compartment.
CHECKING AND CLEANING THE LAMBDA SENSOR
Provides instructions for checking and cleaning the lambda sensor.
CLEANING THE FLUE GAS TEMPERATURE SENSOR
Guides on how to clean the flue gas temperature sensor.
CLEANING THE FLUE GAS PIPE
Explains how to clean the flue gas pipe.
CLEANING THE CLEANING SYSTEM, HEAT EXCHANGER SURFACES AND FLUE GAS FLAP
Details cleaning procedures for the cleaning system, heat exchanger, and flue gas flap.
CLEANING THE FLUE GAS FAN
Provides instructions for cleaning the flue gas fan.
CLEANING THE AIR CONTROL UNIT
Details the procedure for cleaning the air control unit.
CLEANING THE PANELS
Explains how to clean the boiler panels.
CHECKING THE DOORS ARE TIGHT
Describes how to check the fuel chamber door for proper sealing.
COMBUSTION CHAMBER DOOR
Details how to check the combustion chamber door for tightness.
CLEANING SHAFT LID
Explains how to check the cleaning shaft lid for leaks.
CLEANING THE IGNITION FAN
Provides instructions for cleaning the ignition fan assembly.
8 Notes on dismantling and disposal
8.1 Dismantling
Provides instructions and safety precautions for dismantling the boiler.
8.2 Disposal
Gives guidance on how to properly dispose of the boiler and its components.

Table of Contents