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DEUTZ-FAHR Manuals
Tractor
AGROTRON 165 MK3
Workshop manual
DEUTZ-FAHR AGROTRON 165 MK3 Workshop Manual
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Contents
Table of Contents
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Table of Contents
Section 10
Table of Contents
1 Transmission
TRANSMISSION (Power Shift Version)
Main Components
Transmission Hydraulic System
Gearbox
Main Clutch
Distribution Valve
Clutch Engagement and Solenoid
Gearbox
Clutch Engagement and Solenoid Valve Operation Schematic
Transmission Electronic System Schematic
Rear Axle
Rear Pto
2 Braking System
Brake Master Cylinder
Brake
Trailer Braking System
Hydraulic Trailer Braking (Italy Version)
Hydraulic Trailer Braking (Export Version)
Air Trailer Braking (Italy Version)
Air Trailer Braking (Export Version)
Compressor
Pressure Limiting Valve
Cab Suspension Feed Valve
Trailer Braking Valve (2-Way)
Trailer Braking Valve (1-Way)
3 Hydraulic Front Axle Suspension
Front Suspension Control Valve
4 Front Axle
Hub Carrier and Final Reduction Unit
Differential
5 Hydraulic System
HYDRAULIC SYSTEM (106-115 CV Models) (CCLS Version)
Hydraulic System
(120-165 CV Models) (CCLS Version)
HYDRAULIC SYSTEM (106-115 CV Models) (LS Version)
HYDRAULIC SYSTEM (120-165 CV Models) (LS Version)
Variable Displacement Pump
Boost Pump
Hydraulic Pump
Load Sensing Valve, Pressure Cut-Off Valve
Hydraulic Services Gear Pump
(106-115 CV Models)
Steering Gear Pump
(106-115 CV Models)
GEAR PUMP for HYDRAULIC SERVICES and STEERING (120-165 CV Models)
Priority Valve
Auxiliary Services Control Valve
Types of Control Valve with Fixed Displacement Pump (Ccls)
Types of Control Valve with Variable Displacement Pump (Ls)
Services Control Section
Descriptions of Components
INLET MANIFOLD (CC Version)
Lift Control Valve Section
Section 20
1 Entry and Communication
Overview
Ordering
Software
User Level, Access Authorization
Making a Connection between Ecu
Program Start
Offline Mode
Working with the Program
Print (Output)
Protocol (Protokoll)
End Communication
2 Ecu Selection
General
Identification Data
3 Measured Values
Recognition of Ecus
Actual Measured Values (General)
CAN-Status
Data Logger (Only Ems)
Input/Output Assignment
Ram Values
Example of a Displayed Error
4 Parameters
Configuration
Calibration
Program
Overall Programming
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Transmission (Power Shift Version)
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SAME DEUTZ-FAHR DEUTSCHLAND GmbH
WORKSHOP MANUAL
AGROTRON 106 MK3
AGROTRON 110 MK3
AGROTRON 115 MK3
AGROTRON 120 MK3
AGROTRON 135 MK3
AGROTRON 150 MK3
AGROTRON 165 MK3
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Chapters
Section 10
17
Section 20
117
Table of Contents
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Summarization of Contents
INTRODUCTION
SAFETY NOTES
GENERAL SAFETY RULES
Provides safety rules to be applied during operation and maintenance.
HOW THE MANUAL IS STRUCTURED
Section 00
General safety rules, manual usage, symbols, products, torques, and conversion table.
Section 10
Mechanical/hydraulic component descriptions, diagrams, and general technical data.
Section 20
Guide to software for machine/engine configuration and diagnostics.
Section 30
External component methods, checks, and adjustments without assembly removal.
Section 40
Information and diagrams for machine's electrical and electronic systems.
HOW TO CONSULT THE MANUAL
Removal and Refitting of Assembled Units
Procedures for removing and refitting components, including special techniques and safety.
List of Special Tools
Details on specific tools required for operations, including type and code numbers.
Tightening Torques
Explanation of symbols for tightening torques and references to torque value tables.
HOW TO USE AND UPDATE THE MANUAL
Updating the Manual
Information on how to obtain and apply manual updates and corrections.
Symbols Used in the Manual
Explanation of symbols used to highlight important operator safety and critical stages.
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS
Precautions for Removal Operations
Safety measures to follow before and during the removal of machine parts.
Precautions for Refitting Operations
Safety measures for tightening, sealing, cleaning, and reassembly of components.
LIFTING INSTRUCTIONS
WIRE ROPES - SLINGS
Guidance on selecting and using wire ropes and polyester slings for lifting components.
STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS
THREADLOCKER
Anaerobic products for locking fasteners, preventing loosening, and ensuring joint integrity.
DEGREASERS AND ACTIVATORS
Products for cleaning and preparing surfaces before applying threadlockers.
SEALANTS (for faces and flanges)
Anaerobic sealants for filling gaps and sealing between metal faces and fittings.
SPECIAL TOOLS
CONVERSION FACTORS
1. TRANSMISSION
INTRODUCTION
Overview of transmission configurations (Power Shift, Power Shuttle) and main sections.
1.1 TRANSMISSION (Power Shift version)
Detailed description of the Power Shift transmission system and its main components.
2. BRAKING SYSTEM
2.1 BRAKE MASTER CYLINDER
Description and technical data of the brake master cylinder components.
2.2 BRAKE
Description of the brake mechanism, including piston, plunger, and adjustment.
2.3 TRAILER BRAKING SYSTEM
Overview of trailer braking systems: hydraulic and air, for Italy and Export versions.
3. HYDRAULIC FRONT AXLE SUSPENSION
3.1 FRONT SUSPENSION CONTROL VALVE
Description and function of the front suspension control valve and its components.
4. FRONT AXLE
4.1 HUB CARRIER AND FINAL REDUCTION UNIT
Detailed components of the hub carrier and final reduction unit, with and without SBA.
4.2 DIFFERENTIAL
Description of the differential, including 100% hydraulic locking and 45% self-locking versions.
5. HYDRAULIC SYSTEM
CCLS HYDRAULIC SYSTEM
Description of the CCLS hydraulic system with fixed displacement pump.
LS HYDRAULIC SYSTEM
Description of the LS hydraulic system with variable displacement pump.
OPERATOR’S MANUAL SERDIA (LEVEL III)
1. ENTRY AND COMMUNICATION
Procedures for connecting and communicating with DEUTZ ECUs using SERDIA software.
1.1.2 HARDWARE AND SOFTWARE
Minimum system requirements for running the SERDIA diagnostics software.
1.3 SWITCH ON NOTEBOOK AND INSTALL SOFTWARE
Steps for installing and setting up the SERDIA software on a notebook.
1.5 MAKING A CONNECTION BETWEEN ECU (ENGINE) AND NOTEBOOK
Steps for establishing a serial connection between the ECU and the notebook.
1.6 PROGRAM START
Steps to launch and initiate the SERDIA software program for diagnostics.
1.7 OFFLINE MODE
Information on using SERDIA in offline mode for training without ECU connection.
1.8 WORKING WITH THE PROGRAM
Overview of SERDIA's main screen and menu options for diagnostics and configuration.
1.8.1 MAIN SCREEN, MENU SELECTION
Description of the main screen interface and available menu points for operation.
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