DEUTZ-FAHR FL35-70HP Series Operation Manual
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DEUTZ-FAHR FL35-70HP Series Operation Manual

Wheeled tractors
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FL35-70HP Series Wheeled Tractors
Operation Manual
FL400/ FL400C/FL404/FL404C
FL450/FL450C/FL454/FL454C
FL500/FL500C/FL504/FL504C
FL554/FL554C/FL554-1/FL554C-1
FL604/FL604C/FL704-1/FL704C-1
Deutz-Fahr Machinery Co., Ltd.
FL354/FL354C
 
 
 
F oreword
 
1
 

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Summary of Contents for DEUTZ-FAHR FL35-70HP Series

  • Page 1       F oreword   FL35-70HP Series Wheeled Tractors Operation Manual FL354/FL354C FL400/ FL400C/FL404/FL404C FL450/FL450C/FL454/FL454C FL500/FL500C/FL504/FL504C FL554/FL554C/FL554-1/FL554C-1 FL604/FL604C/FL704-1/FL704C-1 Deutz-Fahr Machinery Co., Ltd.  ...
  • Page 2 Notice: 1. Fill in this form carefully in time of purchase; 2. The serial numbers in the form should be completely recorded (including letters). Operation Manual for FL35-70HP Series Wheeled Tractors Prepared by Deutz-Fahr Machinery Co., Ltd. Format: 880 x 1230 1/16 FL35-70HP-SM-2016.12...

  • Page 3: Foreword

    Foreword This Manual describes the operation and maintenance of the tractors when most generally configured. The standard configurations vary from country to country for the tractor and its equipment. Please contact your local dealer for more information about this equipment on the market. Please follow the instructions in this manual carefully.

  • Page 4: Warning

    Expected Use ●   FL35-70HP series wheeled tractor is a middle-size agricultural wheeled tractor with multiple functions. This machine is characteristic of compact structure, convenient control, flexible steering, large traction force, wide application and convenient maintenance and repair. It can be used in cultivation, harrowing, seeding and harvesting operations if being equipped with suitable agricultural tools;...
  • Page 5 Thank you for your confidence in our company for buying this brand tractor manufactured by our company. Please pay attention to the following important information so that you can correctly, reasonably and high- efficiently use this tractor: ●   You shall carefully read this manual before using the tractor no matter whether you have driving experience before.
  • Page 6 ●   Foreword ●   Security Considerations ●   Product Mark ●   Product Description ●   Operation Instructions ●   Wheels ●   Electrical System ●   On-board Spare Parts, Tools and Quick-wear Parts ●   Maintenance Specification ●   Troubleshooting ●...
  • Page 7 Chinese-English Comparison List for Common Units No.   Unit Category   International Unit   Chinese Comparison   1   s   秒   2   Time   min   分钟   3  ...
  • Page 8 20   Current   A   安培   21   Voltage   V   伏   22   L   升   Volume   23   mL   毫升...

  • Page 9: Table Of Contents

    Product Mark Table   o f   C ontents       ..................................   2   OREWORD   ..................................   2   MPORTANT   ..................................   3   ARNING  ..................................   3   XPECTED    ...

  • Page 10: Tractor

    Product Mark 6.   M   ............................   4 2   AINTENANCE   A ND   EPAIR   ..........................   4 3   6.1.  C ORRECT   S UPPORTING   O F   T HE   T RACTOR   ......................   4 5   6.2.
  • Page 11 Product Mark   ..............................   7 7   3.2.C OMMON   DENTIFIERS   ..................................   7 9   3.3.H   .............................   7 9   3.3.1.H OOD   W ITHOUT   C ABIN   ..............................   7 9   3.3.2.H OOD  ...
  • Page 12 Product Mark   .................................   1 02   3.9.5.F AN   WITCH )  ..................   1 02   3.10.C AB   IR   ONDITIONING   ILTER   OT   PPLY   T O   HIS   ODEL ’  ................................   1 05   3.11.D RIVER S  ...
  • Page 13 Product Mark -­‐ -­‐ )   ...................   1 20   3.14.18.M ULTI WAY   ALVE   ONTROL   ANDLE   ENFORCED TYPE   ................................   1 20   3.14.19.F UEL     .........................   1 21   3.14.20.T RIANGLE  ...
  • Page 14 Product Mark  ........................   1 41   4.7.3.D ISENGAGEMENT   O F   T HE   F RONT   D RIVE   A XLE  ........................   1 42   4.7.4.O PERATION   O F   T HE   D IFFERENTIAL   L OCK  ...
  • Page 15 Product Mark 1 )   ........................   1 86   4.13.2.T OWING   D EVICE   CONFIGURATION   2 )   ........................   1 87   4.13.3.T OWING   D EVICE   CONFIGURATION   5.WHEELS   ................................  188    ...
  • Page 16 Product Mark   ........................   2 14   6.3.2.C LEARANCE   L IGHT   O N   T HE   F RONT   P ANEL   ........................   2 15   6.3.3.S TEERING   L IGHT   O N   T HE   F RONT   P ANEL  ...
  • Page 17 Product Mark   ..............................   2 64   8.5.8.S ERVICE   B RAKE 8.5.8.1.A  .......................   2 64   DJUSTMENT   O F   B RAKE   O PERATING   M ECHANISM   ............................   2 66   8.5.9.C HECK  ...
  • Page 18 Product Mark   ...............   2 93   8.8.9.C LEANING   A ND   M AINTENANCE   O F   F ILTER   O F   H YDRAULIC   S TEERING   O IL   T ANK 8 00  ...
  • Page 19 Product Mark -­‐   ......................   3 22   8.12.2.O PERATIONS   O F   P USHER TYPE   H YDRAULIC   S YSTEM 8.12.2.1.O -­‐   .................   3 22   PERATION   M ETHOD   F OR   H EIGHT   L IMIT   O F   P USHER TYPE  ...
  • Page 20 Product Mark 10.TRACTOR   S TORAGE   A ND   U NPACK   ........................  352     ...................   3 53   10.1.C AUSES   F OR   AMAGE   T O   T HE   RACTOR   I N   TORAGE  ...

  • Page 21: S Ecurity Considerations

    Product Mark 1.   S ecurity Considerations  ...

  • Page 22: Brief Introduction

    Product Mark 1.   Brief Introduction The following signs such as “danger”, “warning” or “alarm” are applicable to the manual and tag attached to the tractor, which indicate risk degree. It may cause serious injury or death if no attention is paid to signs of “danger”, “warning”...

  • Page 23: Practical Suggestions For Safety Operation Procedures

    Product Mark Any personnel who use this tractor must have carefully read this manual and completely understood working procedures under the premise of safety. Please abide by all safety descriptions in the manual and safety warning identification on the tractor. The tractor is used in a safe and reliable way.
  • Page 24 Product Mark ●   Driver must adequately read and understand the Fig. 1-1   operation manual and safety warning signs. ●   You must remember correct operation and working methods. 2.2.      ...

  • Page 25: Qualified Operator

    Product Mark 2.2.  Qualified Operator ●   The drive must have enough judgment ability when operating the machine. Fig. 1-2   ●   Personnel who feel sick, drink wine, don’t have enough sleep and personnel who are color-blinded, pregnant and are less than 18 years old cannot operate the machine.
  • Page 26 Product Mark ●   Fig. 1-3 Fasten the safety belt. If the tractor is equipped with foldable Rollover Protection System, when the Rollover Fig. 1-4 Protection System is at low position, safety belt cannot Fig. 1-5   be fastened. ●   Check whether the tension of the safety belt is suitable or not.
  • Page 27 Product Mark ●   The engine cannot be started in sealed space. Area must have adequate ventilation. ●   Any paint part cannot be welded or heated. Otherwise, toxic smoke will be emitted. Paint shall be removed before heating parts and these operations shall be conducted in areas with great ventilation.
  • Page 28 Product Mark ●   Passenger seat allows one passenger to travel comfortably under safe condition, but cannot interfere, affect and hinder driver to operate. Child cannot use passenger seat. ●   Any one cannot seat on ROPS or fenders. Notice: Any one cannot climb the machine or other equipment including trailer unless when one person or several  ...

  • Page 29: Accident Prevention And Safety

    Product Mark Fig. 1-10   ●   The tractor may be equipped with radar to measure speed to the ground. Radar system will send low strength radio wave. When the radar is under operation, you shall keep away from emission area. Fig.

  • Page 30: Safety Clothes And Equipment

    Product Mark Notice: The manual has provided some figures after removing panel of the tractor or protective device and panel to clarify. Unless these panels and protective devices are correctly installed on their own positions,   otherwise, the tractor cannot be used. When repairing the tractor, if necessary, these panels or protective devices can be removed, which will be installed before starting the tractor.

  • Page 31: Protective And Safety Equipment

    Product Mark Any person who uses the tractor must know: ●   Excessive exposure in sun or long-time noise will cause serious damage for listening and general health. The bigger the noise level, the bigger the exposure is, the bigger the danger will be. Combination of these factors can also be expressed by LEP (personal noise contact level).
  • Page 32 Product Mark ●   Guarantee all implements or accessories are installed properly. If it is PTO drive implement, the revolving speed per minute of PTO must be consistent with the revolving speed of the implement. ●   Check will be conducted to confirm whether inflation pressure of tire and tire is cracked or expanded or not. Abraded or damaged tire must be immediately replaced.

  • Page 33: Get On Or Off The Tractor

    Product Mark Notice: When the engine is still hot, the cover of the radiator cannot be removed. When it is still hot, the radiator is under pressure, if it is opened, boiling liquid and vapor will overflow, which will cause serious injury  ...

  • Page 34: Parking The Tractor

    Product Mark ●   Alight from the tractor. 5.6.  Parking the tractor ➢   Parking of the tractor will be different due to terrain and operation state of the engine. ◇   Parking when engine is shut off. ◇   Parking when the engine is under operation.

  • Page 35: Clean The Tractor

    Product Mark Fig. 1-17   Just as what mentioned in the above, tractor will be parked as per position. If the tractor need be parked on abrupt slope, even if it is just parked for a short time, two wood blocks will be respectively placed under rear and front wheels to prevent the tractor from movement.

  • Page 36: Starting

    Product Mark ●   When drive the tractor to road, let the faster vehicles overtaking. Before steering, direction indicator lamp will be used and speed will be reduced. Guarantee all lamps on the tractor are clean. ●   When the tractor works in the evening, lighting equipment will be installed to avoid affecting working effect of the tractor and avoid occurrence of accidents.
  • Page 37 Product Mark ●   If the tractor cannot correctly operate any control operation, it cannot be used until fault has been corrected.    ...

  • Page 38: Starting Liquid

    Product Mark 5.3.  Starting liquid When it is cold, the tractor may be equipped with preheating starting; operation procedures are shown in the paragraph of “starting and stopping of the engine”.   Fig. 1-18   5.4.   Danger: If the preheater is connected to the electric system, starting liquid cannot be used to start the tractor.

  • Page 39: Towing Safely

    Product Mark ●   Only use attachments and implements approved by the tractor manufacturer. Danger: Don’t try to disconnect hydraulic connection or adjust implements when the engine is under operation and power output axle is rotating. It will cause serious injury or death.    ...

  • Page 40: Driving On Highway

    Product Mark Notice: When a trailers is hitched to the tractor, before you leave the driving seat remember to put all the controls in neutral, apply the handbrake, shut off the engine, engage first gear (if the tractor has a mechanical  ...

  • Page 41: Overturning

    Product Mark ●   Don’t use working lamp when driving on highway. ●   Make sure that the load does not obscure the hazard warning lights or other lights ●   The SMV notice must be visibly displayed on the rear of the tractor. ●...
  • Page 42 Product Mark The following measures shall be adopted to prevent possibility of tractor turning over: ●   Adjust the track width to suit the task in hand ●   If the tractor is equipped with a front lift, keep the bucket and load as low as possible ●...

  • Page 43: Maintenance And Repair

    Product Mark manufacturer and the corresponding lock pins. ●   ●   Use front ballast weights to increase the stability of the tractor when towing heavy loads or to counterbalance a heavy rear-mounted implement. ●   If the tractor is hitched to a heavy load or a fixed object, improper use of the clutch can cause the tractor to overturn ●...

  • Page 44: Correct Supporting Of The Tractor

    Product Mark ●   Before repair or adjustment, please consult your distributor. What’s more, repair work must be arranged Fig. 1-22   by professional technician. ●   The tractor cannot work with faults, especially when there is not oil pressure, when oil pressure is too low, when water temperature is too high or when abnormal sound and odor occur.
  • Page 45 Product Mark ●   Before operating the jack, all contents of the operation manual need be read. It is prohibited to be used under Fig. 1-24 overload. It can only be used only on the hard 1. Front support 2.Left half axle casting 3. Right half supporting face to prevent personal injury or property axle casting  ...

  • Page 46: Utilization And Maintenance Of Storage Battery

    Product Mark 6.2.  Utilization and maintenance of storage battery ●   Gas overflowed from the storage battery may be exploded, so the storage battery cannot be close to open fire (matchstick, lighter or fire of cigarette); ●   Electric wire cannot have short circuit and cannot generate spark.

  • Page 47: Instructions For Repairing Electrical Parts

    Product Mark Fig. 1-27   ●   When charging and replacing the storage battery, attention label of the storage battery must be read. ●   When removing the storage battery, bond strap of negative pole (-) will be removed at first. After installing the storage battery, the cable of positive pole (+) will be installed at first.

  • Page 48: Loosen The Cover Of The Radiator

    Product Mark Fig. 1-28   ●   Remove key of the ignition lock. ●   Electrical equipment can be repaired after disconnecting the bond strap of the storage battery. ●   When the tractor is being repaired by using electric welding, the bond strap of the storage battery must be disconnected, large connection plugs of engine, hydraulic computer controller (if have) will be removed,...

  • Page 49: Safely Replace Working Liquid

    Product Mark Fig. 1-30   When the engine is still hot, you shall be very careful to open the cover of the radiator. After it has been under idle running for several minutes, the engine will be shut off for cooling. Then, the cover of the radiator will be loosened to the first level position.

  • Page 50: Placement Of Waste Oil Liquid And Waste

    Product Mark lack necessary experience, it may cause personal injury. If necessary, you can entrust professional personnel to connect. ●   Components with qualified quality must be selected for repairing the tractor to avoid affecting normal lifetime of the tractor. 6.7.

  • Page 51: Safety Cab

    Product Mark 7.2.  Safety Cab Cab, it is not only the driver's workplace but also an important part of the whole tractor. The general cab including the windows, doors, cockpit. The cab provides convenience for the driver’s operation and ride comfort to the driver and the passenger, protecting them from invasion of vibration, noise and exhaust gas of the running tractor and from impact of atrocious weather.

  • Page 52: Falling Object Protective System (Fops)

    Product Mark If the cab side door exit is blocked (after an accident, for example, tractor rollover), select a safety exit as shown by the label.   Fig. 1-34   7.4.   ➢   Possible safety exits are as follows: ◇...

  • Page 53: Utilization Of Hazardous Substances

    ◇   Maximum air flow absorbed from outside of the cab (circulation is under closure state). ◇   Maximum speed set for the fan. Cab/overturning over protective FL35-70HP Series   system   Protection type hazardous 2  ...

  • Page 54: Tractor

    Product Mark ●   The cab cannot prevent hazardous insecticide even if it is closed. If it is recommended in description about utilization of these substances provided by the manufacturer that you shall use personal protective device, you shall also wear these devices even if you are in the cab. ●...
  • Page 55 Product Mark Important: Materials of the tractor are not toxic or hazardous; therefore, they can be treated before adopting preventive measures.     Notice: Lubricant and fuel must be disposed in accordance with environmental protection regulations.     Notice: Suitable tools and lifting device will be used in accordance with relevant regulations and laws.
  • Page 56 Product Mark 9.   Safety Warning Sign Notice: Safety warning sign shall be kept clear and visible. If it is polluted, it can be washed with soapy water and scrubbed with soft cloth.     10.   Notice: When safety sign is lost or is not clear, it will be replaced in time by contacting sales department or manufacturer.
  • Page 57 Product Mark Fig. 1-35 Fig. 1-36  ...
  • Page 58 Product Mark Fig. 1-37 Fig. 1-38  ...
  • Page 59 Product Mark Fig. 1-39 1. Position: Near the storage battery. Name   Meaning   Images   Identification Battery electrolyte is highly of the storage corrosive.   battery     2. Position: On the radiator.  ...
  • Page 60 Product Mark Name   Meaning   Images   Drain all coolant from the engine before leaving the Cooling tractor not in service for a system label   long period with ambient temperature ≤ 0℃.        ...
  • Page 61 Product Mark 3. Position: Lower front of seat Name   Meaning   Images   Using dipstick, regularly check the oil level at the end face of rear axle Transmission housing to avoid oil level oil level falls below the lower limit of detection label  ...
  • Page 62 Product Mark Rear transverse To prevent personal injury, board safety do not ride or stand here.   label        ...
  • Page 63 Product Mark 6. Position: On the fixing plate of oil suction filter Name   Meaning   Images   Clean the oil suction filter Oil suction according to requirements. filter Check for damaged filter maintenance element ring seal. label   Replace them promptly if any.
  • Page 64 Product Mark Label indicating you shall keep away from the caution against heat surface of the machine scald caused when it is working to prevent by high personal injury. temperature   (small)   9. Position: Behind the rear right wheel cover Name  ...
  • Page 65 Product Mark Name   Meaning   Images   Be away from the power source while the PTO shaft is PTO safety working. Stop the tractor label   before attaching implement to the PTO shaft.   12. Position: Near the PTO Name  ...
  • Page 66 Product Mark Stop pin safety Instructions for the stop pin label   mounting position   14. Position: Behind the left wheel cover Name   Meaning   Images   Safety Keep a safe distance from the warning label tractor to avoid personal II  ...
  • Page 67 Product Mark Name   Meaning   Images   Identification Handbrake position   of hand brake     17. Position: Near the electrical box Name   Meaning   Images   To prevent damage to electrical components or fire Label for fuse hazard, install fuses in strict safety  ...
  • Page 68 Product Mark Name   Meaning   Images   To start the engine, the driver must in the driver’s seat. To Label for safe avoid personal injury, never startup   start the engine by short- circuiting the starter.     20. Position: Front face of the instrument panel. Name  ...
  • Page 69 Product Mark Please read the operation manual understand The reminder meanings safety for reading the identifications without specification   character to avoid personal injury.     22. Position: Near the PTO handle Name   Meaning   Images   Control Control identification of identification PTO  ...
  • Page 70 2.   P roduct Mark  ...

  • Page 71: Ameplate

    2.1.Tractor Nameplate The product nameplate is an important effective identification mark of a tractor and the service staff will check the product nameplate before services, so please keep the product nameplate clear and safe in place. Fig. 2-1   2.2.
  • Page 72 The engine product nameplate is an important effective identification mark for power supporting device of a tractor and the service staff will check the nameplate before services, so please keep it clean and safe in place.   Fig. 2-3   2.3.

  • Page 73: Factory Number

    2.4. 2.4.Vehicle Model and Factory Number Before a tractor is delivered, its vehicle model and factory number are carved near the clutch which on the lower left side of instrument panel, specifically as shown in Figure①. Fig. 2-6   2.5.
  • Page 74 Page Left Intentionally Blank  ...

  • Page 75: P Roduct Description

    Product Description 3.   P roduct Description  ...

  • Page 76: Ractor Xternal Iew

    Product Description 3.1. Tractor External View 3.1.1.Appearance of tractor equipped with rollover protection structure Fig. 3-1  ...

  • Page 77: Appearance   O F   T Ractor   E Quipped   W Ith   C

    Product Description Fig. 3-2 3.1.2.Appearance of tractor equipped with cab  ...

  • Page 78: Common Identifiers

    Product Description Fig. 3-3 Fig. 3-4 3.2.Common Identifiers Symbol   Meaning   Symbol   Meaning   Symbol   Meaning   Safety alert Hazard Loudspeakers   symbol   indicator light         Front wheel Trailer braking   Fast   drive  ...
  • Page 79 Product Description Air filter Battery Windscreen clogging   charging status   wiper         Left turn Right turn Rear wiper   indicator   indicator         Clearance Low beam High beam lamp   lamp   lamp    ...

  • Page 80: Hood

    504/ FL 504C/ FL 554-1/ FL 554C-1/ FL 554/ FL 554C/ FL 604/ FL 604C/ FL 704-1/ FL 704C-1. FL35-70HP series wheeled tractors are a kind of multipurpose medium-sized agricultural wheeled tractors. Such products feature compact structure, convenient manipulation, flexible steering, large lifting force, easy maintenance and other excellent characteristics.
  • Page 81 Product Description    ...

  • Page 82: Hood Opening And Closing

    Product Description 3.3.3.Hood opening and closing Open the hood lock on the engine hood, then seize beneath the hood and lift it up gently and the hood will be driven by the two gas springs (left and right) to open automatically.

  • Page 83: Instrument Panel

    Product Description 1.   Dashboard 2.   Left brake pedal 3.   Right brake pedal 4.   Foot accelerator 5.   Range shift lever 6.   Main gear shift 7.   Hand throttle 8.   Shuttle shift 9.   Shutdown cable 10.
  • Page 84 Product Description 3.7. Notice: Check whether the steering wheel is fixed firmly before driving.        ...

  • Page 85: Switch

    Product Description 3.7.Instrument and Switch Instrument panel instrument and switch Fig. 3-11   1.   Left rocker switch combination; 2.   Right rocker switch combination; 3.   Ignition lock; 4.   Combination instrument assembly. 3.7.1.Combination instrument assembly Fig. 3-12 1.
  • Page 86 Product Description Notice: While the tractor is working, the driver should always pay attention to the various instruments and indicator lamps, and if any abnormality occurs, stop it immediately for maintenance.     Tachometer After startup of engine, it indicates engine speed (r / min, representing revolutions per minute).
  • Page 87 Product Description Water temperature gauge indicates engine coolant temperatures with scales. Different coolant temperature ranges are indicated using different colors: ◇   Green area = normal operating temperature ◇   Red area = engine overheating Do not accelerate cold engine directly to maximum speed. Wait until it reaches normal operating temperature (the pointer moves to the green area).
  • Page 88 Product Description Air filter clogging indicator (red) When the air filter is clogged, this indicator lamp will light up. When the air filter clogging indicator gives alarms, you must clean the filter or replace the air filter element. Oil pressure indicator (red) This light comes on if the ignition key is turned to the position START.
  • Page 89 Product Description If this indicator lamp goes out after the engine is started, it indicates that the generator is working normally. If the indicator lamp does not go out, you should stop for troubleshooting; if this indicator lamp is not on before the engine is started, then you should repair the bulb in the instrument. Preheating indicator (yellow) When a tractor is preheating, this indicator lamp will light up.
  • Page 90 Product Description Clearance lamp indicator (green) When parking a tractor on the highway at night, in order to ensure the traffic safety and remind the drivers behind, you should turn on the lamp lets and have the light switch at position "1" and at this moment, the parking clearance indicator lamp will have all its lamp lets on.

  • Page 91: Left Rocker Switch Combination

    Product Description When the transmission oil filter is clogged, this indicator lamp will light up. When the transmission oil filter indicator gives alarms, you must clean the filter or replace the filter element.   Transmission oil pressure indicator (red) When the transmission hydraulic oil pressure is insufficient, this indicator lamp will light up. At this time, you should stop for troubleshooting.
  • Page 92 Product Description Position “2”: High beam lamp will light up. Position “0”: Low beam lamp will light up. Position “1”: The high beam lamp will light up (able to spring back). Notice: The high/low-beam switching is controlled by the lighting master switch. Fig.

  • Page 93: Right Rocker Switch Combination

    Product Description Position “0”: Cut off the power supply. Position “1”: The working light at cab roof comes on (if there is a cab). Position “2”: Working light will light up. Fig. 3-19   Notice: Never have the working lamp enabled when a tractor is driving on roads.    ...

  • Page 94: Ignition Lock

    Product Description Position “1”: The front, rear, left and right steering lamps, the left and right steering lamps on the instrument and the indicator lamp on the hazard warning lamp switch will light This switch can be available even if the engine has been stopped with the key removed.

  • Page 95: Wiper Switch

    Product Description Insert the key into the ignition lock and turn the key clockwise in order to achieve such functions as follows: ACC position (auxiliary) – Connect the auxiliary electrical components, such as: heater, wiper and fan; ON position (ignition) - Connect the power supply of the vehicle circuits; ST position (starting) - Start the vehicle for work and the key will return to the “ON”...

  • Page 96: Cab (Optional)

    Product Description Position 2: Fast wiper speed Position 1: Normal wiper speed Position 0: Wipers off Fig. 3-26   3.8.Cab (Optional) The cab of the tractor is composed of framework that is made of special tubular product through welding, which is embedded with a large area of space curved glass.

  • Page 97: Cab Door

    Product Description The cab is equipped with non-slip steps③ and two handrails. One handrail is on the door (position ② in the figure), and the other is on the pillar next to the cab door lock (position ① in the figure).   Fig.

  • Page 98: Interior   T Rims   O F   T He   C

    Product Description Fig. 3-31   The safety lock is used to prevent accidental opening of the door. Door opening follows the following steps: 1. If the door is not locked, it can be opened from both inside and outside. 2.

  • Page 99: Roof Hatch

    Product Description Fig. 3-34   ➢   Open and Close rear window hatch Rotate the handle so that its front projection slides out of the slot. Push the handle outward until the air spring “pull” is overcome. The air spring changes its state from "pull inward" to "push outward".

  • Page 100: I N Radio

    Product Description 3.9.9. 3.9.9.Built-In Radio Radio is an optional device. Radio is located to the right of the cab interior roof lining.   Fig. 3-37   3.9.10.    ...

  • Page 101: System ( Optional )

    Product Description 3.9.Heating System (Optional) Fig. 3-38 1.   Control switch 2.   Air outlet 1 3.   Air outlet 2 3.9.1.Heating system control switch  ...

  • Page 102: Description Of Heating System Control Switch

    Product Description The heating system can be turned on and off using the control switch at the cab roof.   Fig. 3-39   3.9.2.Description of heating system control switch Position “0”: Cut off the power supply. Position “1”: The heating system is turned on with low air speed.

  • Page 103: Cab Fan

    Product Description 3.9.4.Cab fan The cab is equipped with a fan, as shown in the figure.   Fig. 3-41   3.9.5. 3.9.5.Fan Switch The fan switch is shown in position ① in figure.   Fig. 3-42   3.9.6.
  • Page 104 Product Description Notice: The cab ventilation system filter must always be of the “paper” type, exclusively when working with hazardous substances (e.g. pesticide spraying), this filter must be replaced with a specific filter for the   type of operation.   If the cab is not able to contain the required air pressure level, carry out the following checks to identify the causes: ●...
  • Page 105 Product Description Important: These filters can never offer total protection against toxic substances.     Important: Special filters are removed and refitted in the same way as normal filters.     When spraying chemical substances, the cab interior can be slightly pressurized. When the cab ventilation is activated, the air pressure inside the cab will increase relative to the outside air pressure;...

  • Page 106: Seat

    Product Description Warning: When spraying pesticides, always follow the instructions of the manufacturer of the chemical product and the sprayer.     3.11.Driver’s Seat The working stroke and rigidity is adjustable for the driver seat. 3.11.1.Back-and-forth adjustment of the driver seat Adjust the back-and-forth regulating handle ①...

  • Page 107: Seat Belt

    Product Description Danger: The seat rigidity cannot be adjusted too soft, especially when you are driving on rough roads.     3.11.3.Seat belt Warning: Always fasten your seat belt. The seat belt can be used to reduce the risk of serious injuries at the time of the accidents.

  • Page 108: Mirrors

    Product Description 3.13.Rear View Mirrors 3.13.1.Exterior Rear-view Mirrors (with cab) For maximum control when performing difficult maneuvers, it is vital that the rear-view mirrors are correctly adjusted. Adjustment: Adjust the rearview mirrors on both sides. Fix the rearview mirrors so that a clear vision could be available behind the tractor and implements from the driver seat.

  • Page 109: Control Pedal

    Product Description 3.14.1.Control pedal 1.   Clutch pedal 2.   Left brake pedal 3.   Right brake pedal 4.   Accelerator pedal Fig. 3-47   3.14.2. 3.14.2.Clutch control device Warning: During driving, never put your foot on the clutch pedal or step it downward a lot; otherwise, the clutch plates will be early worn.

  • Page 110: Brake Pedal

    Product Description See the figure for the positions of the main clutch pedal. When the clutch pedal on the left of the driver is stepped down, the clutch will be disengaged. When you want to disengage the clutch, first lower the engine speed and then completely step down the clutch pedal.

  • Page 111: Parking Brake Handle

    Product Description The tractor is equipped with a brake on the rear axle shaft of the final reducer. When the brake pedal is stepped on, the rear wheel brakes on both sides will work at the same time. The service brake adopts a mechanical control wet disc brake. If you loosen the interlocking plate to connect the two brake pedals, the right and left brakes can controlled independently.

  • Page 112: Shutdown Cable

    Product Description Pull the brake handle backwards when using it. To release the parking brake, step down the brake pedal and simultaneously push the handle forward.   Fig. 3-50   Information about the parking brake: (This function is temporarily unavailable) ●...
  • Page 113 Product Description    ...
  • Page 114 Product Description Shutdown Cable To shut down the engine, pull out the shutdown handle ① to the shutdown position. To start the engine, pull up the shutdown cable locking device ②, the shutdown handle will automatically move to the startup position.  ...

  • Page 115: Hrottle Ontrol Edal

    Product Description ●   If your tractor must be stopped on a steep slope (even temporarily), put a chocks under the four wheels to prevent the tractor moving. But, it is suggested that you don't park on a steep inclined surface. ●...

  • Page 116: Gearbox Control Device As Follows

    Product Description Notice: Use hand throttle to set a certain engine speed, and when the accelerator pedal is stepped down, the engine   speed will increase accordingly, but when the accelerator pedal is released (or even completely released), the engine speed will return to the one set by hand throttle.   3.14.8.Gearbox control device as follows Warning: Please don't leave if the engine is working, unless forced to.

  • Page 117: Main Gear Shift Lever

    Product Description ◇   One shuttle shift lever (F-R) 3.14.9.Main gear shift lever As shown in the figure. There are four gear positions, respectively as: 1,2,3,4.   Fig. 3-56   3.14.10.Range shift lever As shown in the figure. Selection from three configurations may be made depending on the tractor model.

  • Page 118: Differential Lock Control Pedal

    Product Description See the figure for the shuttle shift lever. The shuttle shift lever is configured only in some models. See the " Power train device " for details.   Fig. 3-58   3.14.12. 3.14.12.Differential lock control pedal See the figure for the differential lock control pedal. When the differential lock control pedal is stepped down, then the differential lock will be engaged and the left and right drive shafts are connected in a rigid manner.

  • Page 119: Pto Control Handle

    Product Description 3.14.14. 3.14.14.PTO control handle See the figure for PTO control handle. The PTO control handle has three gear positions: Pull up and then there will be a power output: 540 r/min. The middle position is neutral. Push down and then there will be a power output: 760r/min.   Fig.

  • Page 120: Non Enforced Type )

    Product Description The force adjustment lever is shown in the illustration.   Fig. 3-63   3.14.16.Lifter Control Handle (pusher-type) See the figure for the pusher-type lifter control handle.   Fig. 3-64   3.14.17. 3.14.17.Multi-way Valve Control Handle (non-enforced-type)  ...

  • Page 121: Uel Tank

    Product Description See the figure for the multi-way valve control handle.   Fig. 3-65   3.14.18. 3.14.18.Multi-way Valve Control Handle (enforced-type) See the figure for the multi-way valve control handle.   Fig. 3-66   3.14.19. 3.14.19.Fuel Tank  ...

  • Page 122: Triangle Hazard Warning Sign

    Product Description Fig. 3-67 1.   Auxiliary Fuel Tank; 2.   Filter; 3.   Main fuel tank; 4.   Oil filler 3.14.20.Triangle hazard warning sign In accordance with relevant provisions, a tractor must be equipped with one or two triangle hazard warning signs and stored at a suitable place.

  • Page 123: Ool Kit

    Product Description In order to prevent accidents, you should follow all safety regulations contained in the operation manual. 3.14.23.Tool Kit Tool kit is located on the left fender. (Floor model)   Fig. 3-68   3.14.24.  ...

  • Page 124: O Peration Instructions

    Electrical system 4.   O peration Instructions    ...

  • Page 125: Introduction

    Electrical system 4.1.Introduction 4.1.1.Engine- first 50 operating hours The tractor is delivered to the customer ready for use at full engine power thanks to the stringent testing phase that the engine undergoes in our test room. However, in the first 50 hours of use do not subject the tractor to full power full load operation for prolonged periods in order to allow the piston rings to adapt properly to the cylinders and various moving parts to bed in correctly.

  • Page 126: Start The Engine

    Electrical system firmly and reliably, individual control mechanisms work normally, individual pipe connections are tightened firmly, or oil leakage, water leakage or air leakage takes place. ●   Inspect lubricating oil level of engine oil pan, tractor transmission, rear axle and hydraulic system. Replenish sufficient cooling water in the water tank radiator.
  • Page 127 Electrical system Notice: The auxiliary fluid for startup has high inflammability. During use, keep it away from source of ignition as far as possible (battery, connectors and etc.). Have it stored at a cool place.     Before turning the ignition key, you must: 1.

  • Page 128: 1.Starting Battery

    Electrical system Engine startup procedure Important: Prior to startup of the engine, ensure that the main/range shift levers and front drive control lever are at   neutral position, and the distributor control lever is at non-working (neutral) position to avoid sudden startup of the tractor resulting in accidental risks.

  • Page 129: 3.Use Another Battery As Emergency Battery To Start The Engine

    Electrical system For the tractor without warm-up circuit, before starting the engine in cold weather, fill hot water with temperature above 90℃ into the water tank until hot water overflows from the drain valve of the cylinder block; at this moment, close the drain valve, and top up hot water in the whole cooling system.
  • Page 130 Electrical system Danger: Ensure proper connection with the battery terminal. Short-circuit danger!     4.3.2.4. Important: You can use auxiliary battery of other tractor for this purpose; only the battery composed of same quantity of cells and at same voltage rating can be used for connection.    ...

  • Page 131: Operation Of Engine

    Electrical system If the engine cannot be started, wait for 15-20 seconds so that the starting device is able to stop; then, the engine can be re-started for three to four times at most. If the tractor still cannot be started, it is required to inspect the starter or the electric system is failed (starting device and etc.).
  • Page 132 Electrical system Prior to shutdown of the engine, conduct following operation: 1.   If the engine is very hot, have it idled for a while before shutdown. 2.   To shut down the engine, pull out the shutdown handle. 3.   Set the gear shift lever and shuttle shift control handle to the neutral position, and pull the hand brake.

  • Page 133: Tractor

    Electrical system 4.3.Starting of the Tractor 1.   When the engine is at low speed state, press the clutch pedal, and then engage the gear shift lever of the Fig. 4-6   transmission to the desired gear position. 2.   Push down the hand brake handle, and release the parking brake.
  • Page 134 Electrical system During steering of the tractor on the road, first turn on the corresponding turn signal and give an alarm sound, and then have the tractor steered. If the vehicle speed is high, it is necessary to speed down, turn the steering wheel earlier and slower with less forward followed by less back when the circle is slow.
  • Page 135 Electrical system ●   Frequently inspect oil level of the steering oil tank. ●   If the steering is heavy or failed during operation, first carefully investigate causes and cannot pull the steering wheel in a forced manner, and even do not dismantle the steering gear to avoid damage to parts. It is prohibited that the steering wheel is turned by two persons simultaneously.

  • Page 136: Configuration

    4.5.1.Power Train Device Configuration Fig. 4-8 Gear layout of FL35-70HP Series Tractor (a) Gear layout for the tractor models with “8 forward gears +4 reverse gears” (b) Gear layout for the tractor models with “8 forward gears +8 reverse gears”...
  • Page 137 Electrical system 4.5.2.8+4 speed-gear configurations ●   8 forward gears + 4 reverse gears ●   The transmission consists of such different parts as follows: ◇   One main gear shift lever (1,2,3,4). ◇   One range shift lever (L- H - R). Main gear shift lever The main gearshift lever can accomplish gear shift among four gear positions (1,2,3,4).
  • Page 138 Electrical system 4.5.3.8+8 speed-gear configurations ●   8 forward gears + 8 reverse gears ●   The transmission consists of such different parts as follows: ◇   One main gear shift lever (1,2,3,4). ◇   One range shift lever (L-H) ◇...
  • Page 139 Electrical system Shuttle shift lever The shuttle shift lever can accomplish gear shift between forward gear and reverse gear. ● F (Forward) ● R (Reverse) Depress the main clutch pedal. Move the shuttle shift lever from the neutral position forward to get a forward gear, or backward to get a reverse gear.
  • Page 140 Electrical system The main gearshift lever can accomplish gear shift among four gear positions (1,2,3,4). Depress the main clutch pedal, move the main shift lever from the neutral position to the right, then backward to the 1st gear or forward to the 2nd gear. Depress the main clutch pedal, move the main shift lever from the neutral position to the left, then backward to the 3rd gear or forward to the 4th gear.

  • Page 141: Ractor

    Electrical system Shuttle shift lever The shuttle shift lever can accomplish gear shift between forward gear and reverse gear. ● F (Forward) ● R (Reverse) Depress the main clutch pedal. Move the shuttle shift lever from the neutral position forward to get a forward gear, or backward to get a reverse gear.

  • Page 142: Engagement Of The Front Drive Axle

    4.7.1.Four-wheel drive engagement FL35-70HP Series four-wheel drive tractor is driven only by the rear wheels when it works at heavy load in field or on humid and soft soil, the tractor's traction force may be insufficient; at this moment, coupling the front drive axle can increase traction force of the tractor and reduce the slippage rate, so as to enhance working suitability of the tractor.

  • Page 143: Operation Of The Differential Lock

    Electrical system When uncoupling the front drive axle is required, press the main clutch pedal, and pull the front drive axle control handle downward to uncouple the front drive axle.   Fig. 4-18   4.7.4. In addition to engagement of the rear-wheel drive, activating the front-wheel drive can enhance traction force during transportation on a steep road and uneven terrain.
  • Page 144 Electrical system If the tractor wheels are trapped or a single-side wheel slips or the tractor cannot move forward during driving or working of Fig. 4-19   the tractor, the differential lock can be jointed as per following steps to enable the left/right drive shafts to be connected rigidly, so that the tractor can drive out of the slippage area at the same speed.
  • Page 145 Electrical system Notice: During normal driving or cornering of the tractor, it is prohibited to use the differential lock to avoid damage to the differential lock and relevant parts and speeding up wear of the tires.     4.8.Operation of the Trailer Brake System Notice: The tractor must be equipped with a trailer brake system that is properly connected to the trailer.
  • Page 146 3.   Air compressor The trailer brake system of FL35-70HP series tractor is a “inflation” control system. The trailer must be accordingly equipped with a complete set of “inflation” control devices. For the trailer equipped only with an “inflation” control system including the brake air chamber and controller, the “inflation”...

  • Page 147: Pto Configurations

    Electrical system Important: Do not detach the trailer from the tractor, unless it is sure that it has been unloaded.     Important: Do not arbitrarily tighten or loosen the two adjusting screws on the brake valve stem, which have been  ...
  • Page 148 Electrical system Warning: When using a PTO to drive an implement, such as rotary mower, hay baler and flail, such implements must be installed with a free wheel clutch to avoid damage to the PTO brake.     Warning: Before dismounting from the tractor, always disengage the PTO, lower implements to the ground, put the gearbox controls in neutral, apply the parking brake, shut off the engine, engage first gear (on tractors  ...
  • Page 149 FL35-70HP Series tractor is equipped with a 2- speed rear PTO (540rpm and 760rpm). The PTO shaft of FL35-70HP series tractors is an independent type. The tractor is able to carry out working in a mobile manner or in a fixed manner. The PTO works independently. With the main clutch pedal depressed, the tractor stops moving, while the PTO shaft can continue running.
  • Page 150 Electrical system ●   Select PTO shaft sped according to requirements. ●   Depress the clutch pedal. Fig. 4-21   ●   ●   And press down the PTO control handle to engage the high speed gear of 760r/min; if it is pulled upward, the low speed gear of 540r/min is engaged.
  • Page 151 Electrical system ●   Pull up the auxiliary clutch lever, and set the PTO control handle to the neutral position;   Fig. 4-23   ●   ●   Unscrew the protective cover of the PTO shaft, and then couple the upper cardan joint of the implement with the PTO shaft;...
  • Page 152 Electrical system PTO configuration   540/760   540/1000   540/760   540/1000   PTO speed 540   760   540   1000   540   760   540   1000  ...
  • Page 153 Electrical system PTO speed （RPM）@engine 600   784   600   1121   626   818   626   1169   rated speed   Engine speed @PTO rated speed 2070   2229  ...

  • Page 154: Non Enforced Type )

    Electrical system Notice: Before use of the hydraulic lifter, ensure that nobody stands near the implement.     Notice: Always lower the implement to the ground when the tractor is not in operation or when carrying out maintenance, repairs or adjustments.    ...
  • Page 155 Electrical system Vertical movement of the Hydraulic Hitch system is controlled with the force and position adjustment levers. Diagram for (non-enforced-type) lifter Fig. 4-25 None Pusher-type Lifter control device The hydraulic lifter control handle is located to the right of the driver's seat, shown as the figure: Force adjustment lever Force adjustment lever...
  • Page 156 Electrical system Implement tillage depth can be adjusted in two ways: force adjustment and position adjustment: a)   Draft adjustment Draft adjustment is also known as resistance adjustment. The tillage depth is automatically controlled by variation in implement resistance. Generally, force adjustment is used for tillage. Set the draft adjustment lever to the Maximum Lift position.
  • Page 157 Electrical system    ...
  • Page 158 Electrical system 4.10.2.Lifter (pusher-type) Diagram for pusher-type lifter Fig. 4-28 Pusher-type Lifter control device The hydraulic lifter control handle is located to the right of the driver's seat, shown as ① in the figure. Fig. 4-29   Control Type  ...
  • Page 159 Electrical system The independent hydraulic lift can realize position control and draft control. The control lever of hydraulic lift is used for lifting the implement and contoverturning working depth. a)   Position control: It is used when the tractor equipped with a rotary implement performs rotary tillage, mowing, or harvesting, and the draw bar is subject to tension.

  • Page 160: Hree Point Inkage

    PTO shaft and the drive shaft of the implement.   4.11.Three-point Linkage FL35-70HP Series tractors adopt a rear three-point linkage to connect the implement. Notice: Hooking on to the rear axle or any other point above the swinging drawbar or rear wheels can cause the tractor to tip over.
  • Page 161 Electrical system Important: When adjusting the length of the top link of the 3-point linkage, take care that it does not come apart and   ensure that a sufficient length of the threaded end of the turnbuckle is screwed into the turnbuckle housing to withstand the tractive force applied when working.
  • Page 162 Electrical system Fig. 4-32 Three-point linkage (Model 2)  ...

  • Page 163: Aximum   L Ifting   S Troke   O F   T He   L Ower   L Ink

    Electrical system Fig. 4-33 Three-point linkage (Model 3) Fig. 4-34 Three-point linkage (Model 4) Upper link assembly Lifting lever assembly Lower link assembly Limit lever assembly 4.11.1.Maximum lifting stroke of the lower link:  ...

  • Page 164: Manual Adjustment Of The Lifting Lever

    Electrical system 1.   Lifting lever assembly 2.   Lower link assembly 3.   Limit lever assembly The lower link is connected with the lifting lever via the front hole "A", and the lower link connected with the limit lever via the rear hole "B". Maximum lifting stroke of the lower link: Factory default: 624mm (The lifting lever is connected with "A"...

  • Page 165: Manual Adjustment Of The Limit Lever

    Electrical system After the implement is coupled with the tractor, adjust length of the upper link. This is to position the implement to enable it to be at a proper height above the ground. Retract the upper link to increase its angle; extend the upper link to decrease the angle.
  • Page 166 Electrical system Highest   Wheels     PTO   s haft Fig. 4-39 Diagram for movement of the hitch mechanism (configuration 1)  ...
  • Page 167 Electrical system Highest   t ransportation   positions   Wheels     PTO   s haft Fig. 4-40 Diagram for movement of the hitch mechanism (configuration 2)    ...
  • Page 168 Electrical system Wheels   Fig. 4-41 Diagram for movement of the hitch mechanism (configuration 3)  ...

  • Page 169: Ouplingl Ifting   A Nd   T Ransfer   O F   T He   I Mplement

    Electrical system Fig. 4-42 Diagram for movement of the hitch mechanism (configuration 4) 4.11.6.Coupling, lifting and transfer of the implement ●   Before the implement is coupled, must ensure that the swing type drawbar has no interference. The drawbar may be moved forward or dismantled as required, and it is required to inspect whether there is other possible  ...

  • Page 170: Selection Of Front Hinging Point Of The Upper Link

    Electrical system interference. ●   Move the tractor backward to align the traction point. Then, put the main gear shift lever to neutral position, and depress down the brake pedal and pull up the hand brake. ●   Set the hand throttle to the lowest position to enable the engine to idle for 1 to 2min before flameout; and then, couple the implement.

  • Page 171: Hydraulic System

    Electrical system the machine.   4.12.Hydraulic System Notice: If the pump becomes noisy when the hydraulic system is hot, the hydraulic oil filter may be dirty. In this case, immediately replace the oil filter.     4.13. 4.13.1.Hydraulic valve The hydraulic valve is a device which is equipped with a control handle, and used to deliver oil to one or several outlets from a high pressure circuit, so that the implement can be controlled by it to meet all application requirements.
  • Page 172 Electrical system Double-action hydraulic valve When moving the control handle in a direction, the spool of the control valve moves, and the oil that is allowed to be pressurized flows out from one port, and then returned via another port. When the control handle is operated in reverse direction, the oil flows in reverse direction.
  • Page 173 Electrical system Detent device This is a mechanical detent that engages the control valve spool (which keeps the lever in position) when the spool is moved to the end of its stroke. The device can only be released manually by operating the control lever. If the spool is not equipped with a DETENT, the control lever will always return to the NEUTRAL position when released by the operator.

  • Page 174: N On Enforced   T Ype )

    Electrical system Notice: Do not stand underneath the hydraulic load or walk under the hydraulic load.     4.13.2.Type of hydraulic valve (three-way, non-enforced type) Fig. 4-49 1.   Gear pump 2.   Oil suction filter 3.   Multi-way directional 4.
  • Page 175 Electrical system Notice: The remote valve control levers must be returned to in their neutral positions as soon as the external rams reach their stroke limit, in order to avoid maintaining maximum pressure in the hydraulic circuit for   longer than necessary, as this could dangerously overload the system.   4.13.4.
  • Page 176 Electrical system Operating control valve of the control handle of the hydraulic output device The hydraulic output device has 3 oil output circuits, each of which is operated by an independent control handle. Each control handle is provided with 2 control positions, by which hydraulic oil of respective return circuit is controlled.

  • Page 177: Configuration 1 )

    Electrical system 4.13.4.Operation and use of hydraulic output device (configuration 1) Relationship between the control handle and rear hydraulic connectors Fig. 4-52 When a hydraulic quick-change connector is used for connection, first accomplish following works, and then insert the female connector of the implement into the socket: 1.

  • Page 178: Configuration 2 )

    Electrical system Notice: The lifter and hydraulic output device cannot be used simultaneously.     Notice: After the hydraulic output valve is manipulated, the control handle must be returned to neutral position; otherwise, it may result in overheat of the hydraulic system.    ...

  • Page 179: Ontrol   O F   H Ydraulic   V Alve

    Electrical system 1.   Multi-way 2.   Quick-change 3.   Gear pump; 4.   Oil suction filter directional control connector; valve; 4.13.6.Control of hydraulic valve (configuration 2) Notice: The remote valve control levers must be returned to in their neutral positions as soon as the external rams reach their stroke limit, in order to avoid maintaining maximum pressure in the hydraulic circuit for  ...

  • Page 180: Configuration 3 )

    Electrical system 3.   Control handle for the rear hydraulic output device Fig. 4-55   Operation of the control valve for the control handle of rear hydraulic lift Four positions are provided for the control handle of rear hydraulic lift: ●...
  • Page 181 Electrical system Fig. 4-56 When a hydraulic quick-change connector is used for connection, first accomplish following works, and then insert the female connector of the implement into the socket: Stop the engine. Lower the suspended implement. Move the hydraulic output valve control handle to relieve the pressure in the hydraulic quick-change connector seat.

  • Page 182: Operation Of The Remote Control Valve

    Electrical system Notice: The lifter and hydraulic output device cannot be used simultaneously.     Notice: After the hydraulic output valve is manipulated, the control handle must be returned to neutral position; otherwise, it may result in overheat of the hydraulic system.    ...
  • Page 183 Electrical system Important: The above-mentioned 2 types of hydraulic quick-change connectors can be connected with the male   threaded pipe union of the implement hose in pressure conditions. The connector also is designed such that it can be disconnected automatically in case of accidental removal.
  • Page 184 Electrical system Oil flow state in the hydraulic circuit of the drive fluid cylinder on the connector and implement The pressurized oil is input to the hydraulic cylinder- Lift up The pressurized oil is output to the hydraulic Down   cylinder- Fig.

  • Page 185: Devices

    Electrical system Important: When the external cylinder reaches its limit travel, immediately open the control switch to relieve the pressure, so as to protect the maximum pressure of the hydraulic circuit from being maintained for a long   time, resulting in overloading of the system.   Operation of hydraulic device requiring continuous oil flow.

  • Page 186: Swinging Towing Device (Optional)

    Electrical system 4.14. Notice: It is prohibited that the semi-mounted implement, trailer and agricultural machine is towed only by connecting the upper link of the three-point linkage. This may result in rear-up accident or backward roll-   over of the tractor.   Warning: When towing, always secure the hitch pin with a suitable locking pin with safety clip to prevent the hitch pin coming out the hitch.

  • Page 187: Configuration 1 )

    Electrical system Main structure of the towing device is shown as following figure: ①   Dowel pin ②   Drawing bracket weldment ③   Swing pin ④   Swing rod ⑤   Elastic locking pin ⑥   Spring pin Fig. 4-64   ⑦...

  • Page 188: Configuration 2 )

    Electrical system Main structure of the towing device is shown as following figure: ①   Hitch pin; ②   Hitch frame; ③   Elastic locking pin During use, conduct following operations: 1.   Remove the elastic locking pin; 2.   Remove the hitch pin from the hitch frame.

  • Page 189: Wheels

    Electrical system 5.   W heels  ...

  • Page 190: Introduction

    Electrical system 5.1.Introduction 5.1.1.Basic introduction of tires 5.1.1.1.Optional tires Tires are the main quick-wear parts of tractors, so we must pay attention to the use and maintenance of tires, so that the service life could be prolonged as much as possible. Each tire should have a specified load value, overload can make tires excessively deformed or broken easily due to lateral overbending;...
  • Page 191 Electrical system Tire installation When installing a tire, first check whether the rim and tire are matched, make sure that there is no burr or serious deformation at the rim edge, clear the rust on the rim and then check whether there is any damage on the tire.

  • Page 192: 3.Adjustment Of Steering Angle

    Electrical system Tires must always be oriented in accordance with the tractor’s direction of forward travel; you can change the track width in the case of rims welded to the flange by shifting the wheel from left to right and vice versa, always ensuring that the “V” cleats on the tire tread point in the direction of forward travel, as shown in the figure.

  • Page 193: 4.Inflation Pressure

    Electrical system Do as follows ●   Apply the hand brake. ●   Use wheel chock to immobilize the tractor. ●   Lift the front of the tractor. ●   Turn the steering wheel full lock to the left and subsequently to the right or vice versa and pivot the axle to its position of maximum oscillation.
  • Page 194 Electrical system Notice: The front and rear tires should be inflated identically for 4WD tractors to prevent abnormal tire wear.     Notice: When carrying out any operations on the tires, do not enter the area in which the rim and flange could be propelled in the event of explosion.

  • Page 195: Wheel Puncture

    Electrical system Maximum inflation pressure of an ordinary tire shall not exceed the value marked on the tire. Important: If a tractor is equipped with such type of tires, check the pressure compulsorily and often have the pressure kept identical to that as indicated in the maintenance table.    ...

  • Page 196: Heel   N Ut Bolt   T Ightening   T Orque

    Electrical system Important: Please do not leave the tractor after its wheels are removed. Non-professional workers are not allowed to stand close to the tractor.     ●   5.1.3.Wheel nut/bolt tightening torque In order to protect the vehicle, operators, passengers and other vehicles, please make sure that the rims have been properly installed on the wheels.

  • Page 197: Alculation

    Electrical system 5.2.Wheel Tread Calculation 5.2.1.Minimum wheel tread Rear wheel tread Depending on the width of the tires, it may not be possible to use all the track width settings listed here as the tire may foul the fender. Choose a track width setting that ensures sufficient clearance between the fender and the tire. Front wheel tread When the minimum front track width setting is used and the tractor is fitted with wide tires, the steering angle will be very limited.

  • Page 198: Djustment   O Fheel Read

    Electrical system 5.3.Adjustment of Wheel Tread 5.3.1.Change the wheel tread The wheel tread can be adjusted according to different crops spacing or with different implements. Never use a tractor before its wheel rims have been completely fixed. The distance from the outer edge of the area illuminated by the direction indicators, the side lights, the rear sidelights and upper reflectors, to the outer edge of the tires must not be greater than 400 mm;...

  • Page 199: Ordinary Wheel Tread Adjustment

    Widen the wheel tread when necessary to avoid overloading of the tractor.     Calculation of wheel tread when the wheel rims are fixed 5.3.2.Ordinary wheel tread adjustment 5.3.2.1.Front wheel tread adjustment FL35-70HP Series Wheeled (rear-drive) Tractor - Adjustment to Front wheel track:  ...

  • Page 200: 2.Rear Wheel Tread Adjustment

    1400mm, and 1500mm. Fig. 5-9   Fig. 5-10 FL35-70HP Series Wheeled (4WD) Tractor - The front tire rim is welded together with the wheel spoke, and which is non-adjustable. 5.3.2.2.Rear wheel tread adjustment The common wheel tread is 1300mm and the four wheel treads as shown in the figure can be available from different connection positions of the wheel spokes and rims.
  • Page 201 Electrical system Fig. 5-11 Notice: If the rear wheel track is changed from 1300mm to another value, the rear ballast cannot be used. The user shall select a proper wheel tract according to actual working conditions.     Important: During rear wheel tread adjustment, do have the arrow marked on the tire side or the tip of the tire  ...
  • Page 202 Electrical system 5.4.Adjustment of the Front Wheel Toe-in Operation instructions: Park your tractor on a horizontal ground, have its front wheels kept as the tractor is driving straight forward as shown in the figure and obtain the toe-in value A - B = 4 ~ 8 by adjusting the length of the tie rod②.

  • Page 203: Ballast

    Electrical system Adjust the wheel tread width as follows: ●   Park your tractor on a flat ground as described in the operating manual for tractor parking. ●   Use a jack to lift one of the two wheels off the ground and place a suitable support.
  • Page 204 Electrical system ●   Integral type; ●   Wheel metal disc; Methods for installing different ballast ➢   Cast iron "box-shaped" blocks This kind of ballast can be installed by one worker. The ballast shall be placed on the front bracket for installation. Danger: Please make sure to check the weight of each ballast.

  • Page 205: Tractor Ballast

    For the FL35-70HP series tractor, the ballast consists of a ballast bracket, a draw lug, and ballast blocks. The ballast bracket must be directly fixed onto the tractor.
  • Page 206 Electrical system Cast iron blocks can be mounted to the ballast bracket. Eight cast iron blocks can be installed. Each weighs 18kg. 1.   Ballast block; 2.   Draw lug 3.   Fixing bolt 4.   Draw nut 5.   Connecting bolt 6.
  • Page 207 Electrical system Warning: While installing a ballast for a tractor, load the front axle to ensure safe steering (The front axle load cannot exceed 20% of the tractor overall weight).     Notice: Please keep in mind that any additional implement/trailer or tractor onboard ballast may have great impact on manipulation, braking and performance.

  • Page 208: E Lectrical System

    Electrical system 6.   E lectrical System  ...

  • Page 209: Battery

    Electrical system 6.1.Battery The tractor is fitted with a free-maintenance type battery. Therefore, under normal conditions of use, the battery does not require topping up with electrolyte. At the start of the winter season check the battery charge level. Recharge if necessary. Notice: The terminals and some components of the battery contain lead or lead compounds.
  • Page 210 Electrical system Warning: Always disconnect the battery before carrying out any work on the electrical system. Disconnect the battery and all the Electronic Control Units whenever it is necessary to do any welding on the tractor   or any of the equipment connected to the tractor.   Danger: The gases given off by the battery are highly explosive.
  • Page 211 Electrical system 2.   Battery Disconnect The tractor is equipped with a battery disconnection switch, which is used to disconnect the battery from the electrical system in emergency, to ensure the safety of operators who are performing repair and maintenance. The battery disconnection switch is located underneath the right step of the cab To disconnect the battery from the electrical system, turn...
  • Page 212 Electrical system Fuse box control Three Four Five Seven Eight Nine Eleven Twelve position Rated working current Main Brake Protected High power Positio Backli Steerin conditi lights Prehe electrical beam beam supply Master fuse light n light g light oning/ /electri ating component...

  • Page 213: Fuse

    Electrical system     Flash Lighting   r elay Main   Master   Stee Rearl Positi Top   Low   Stan Stan Stan Main   Prehe               power   fuse ring   ight on   light beam  ...

  • Page 214: High-Beam And Low-Beam Headlight

    Electrical system ●   Two lighting sets above the fender in the tail of the vehicle Notice: Front and back lights will be turned off before cleaning.     6.4.1.High-beam and low-beam headlight Light model used on roads of low-beam and high-beam headlight is 12V-H4-55/60W to provide enough width and far enough illumination for vehicles.

  • Page 215: Clearance Light On The Front Panel

    Electrical system Steps for replacing bulb are as below: ●   Lift Engine bonnet; ●   Remove the power connector of bulb①; ●   Remove the protective rubber cap ②; ●   Slightly rotate the pinch cock ③ that has clamped the bulb socket, and then remove the bulb ④...

  • Page 216: Steering Light On The Front Panel

    Electrical system The left and right width lights on the front panel each consists of one 12V R5 halogen light. Clearance lamp on the front panel.   Fig. 6-9   6.4.3. Bulb replacement Steps for replacing bulb are as below: ●...

  • Page 217: Side Direction Indicators And Side Lights

    Electrical system Model of the steering light on the front panel is12V-P21W. 1.   Steering light on the front panel Fig. 6-11   6.4.4. Bulb replacement Steps for replacing bulb are as below: ●   Lift Engine bonnet; ●   Remove the bulb connector ①; ●...
  • Page 218 Electrical system The side direction indicators and side lights are composed of two separate bulbs enclosed in a single container on each side of the tractor: ●   Direction indicator light① equipped with bulb type 12VP21W. ●   Sidelight② equipped with bulb type 12VP10W. Fig.
  • Page 219 Electrical system Steps for replacing bulb are as below: ●   One screwdriver is used to loosen and remove two bolts② that are used to tighten yellow and white transparent board①; ●   Slightly remove the transparent board to reach the bulb;...

  • Page 220: Calibration Of Headlight

    Electrical system 5.   Taillight Taillight is composed of two separate bulbs on every fender of the tractor: 1.   Light model of the taillight-brake/position indicator light is P21/5W12V. Bulb model of taillight-direction indicator light is 2.   P12V/21W. Fig. 6-17   Bulb replacement Important: Only fit replacement bulbs of the same type and specification as those originally fitted.  ...
  • Page 221 Electrical system Warning: The figure refers to use of the tractor on public roads in countries where the traffic drives on the   right. If instead the tractor is to be driven on the left, the area on the wall shown in dark grey must be symmetrical to that in the figure (i.e.

  • Page 222: Worklights

    Electrical system Rotate bolt of regulator in the figure (① or ②) to move vertical or horizontal light beam. Where: Bolt ① of the regulator is used to move light beam at the vertical direction. Bolt ②of the regulator is used to move light beam at the horizontal direction.  ...
  • Page 223 Electrical system Tractor models equipped with a cab: ●   Two front work lights on the top of cab ●   Two rear work lights on the top of cab Tractor models without cab ●   Two worklights in the rear of the fender Front work lights on the top of cab Light model of front worklights on the top of cab is H3 12V 55W.  ...
  • Page 224 Electrical system The bulb replacement procedures hereinafter apply to the following work lights: ●   Two front work lights on the top of cab ●   Two rear work lights on the top of cab ●   Procedure for replacement of bulbs as follows: ●...
  • Page 225 Electrical system Lamp model of two work lights in the rear of the fender is H3 12V 35W.   Fig. 6-25   Bulb replacement Important Only fit replacement bulbs of the same type and specification as those originally fitted.    ...

  • Page 226: Door-Controlled Interior Illuminating Light

    Electrical system Steps for replacing bulb are as below: ●   Carefully clean the outside of the light unit to avoid the risk of dirt getting on the reflector during bulb replacement; ●   Using a screwdriver, loosen the screw ② from the protective cover ①...
  • Page 227 Electrical system Interior illuminating light Bulb model of the interior illuminating light is 12V 5W F- 2.   Fig. 6-28   Bulb replacement Important: Only fit replacement bulbs of the same type and specification as those originally fitted.    ...

  • Page 228: Accessories

    Electrical system ●   Press down the sheet metal ③; ●   Remove the light bulb ②. ●   Press down the metal strip ③. Install the new bulb ②. ●   Loosen the metal strip, to secure the bulb ②. ●...

  • Page 229: Installation Of Other Electronic Elements Or Equipment

    Electrical system Description of each pin: Power line connected to left steering light; Power line connected to brake lamp; Grounded; It is not used temporarily; Power line connected to work light; Power line connected to right steering light; Fig. 6-32   Power line connected to position light.  ...

  • Page 230: Electrical Schematic Diagram

    Electrical system requirements. 6.6.Electrical Schematic Diagram  ...
  • Page 231 Power supply and starter   电源起动   Instrumentation and signaling system   仪表及信号系统   Loudspeakers   喇叭   Brake   制动   Lighting and signaling system   灯光及信号系统   Ignition lock   点火锁...
  • Page 232 Starter   起动机   Storage battery   蓄电池   Starter relay   起动继电器   Preheating relay   预热继电器   Safe starting switch   安全启动开关   Main power supply relay   主电源继电器...
  • Page 233 Oil pressure indicator switch   机油压力开关   Air pressure alarm switch   气压报警开关   Air filter clogging alarm   空滤堵塞报警器   Claxon   电喇叭   Terminal   端子   Position   位置...
  • Page 234 Terminal   端子   Position   位置   High beam light   远光灯   Low beam light   近光灯   Lighting and signaling system   灯光及信号系统   Terminal   端子...
  • Page 235 7.   O n-board Spare Parts, Tools and Quick-wear Parts    ...
  • Page 236 7.1.On-board Spare Parts and Tools 7.1.1. On-board spare parts No.   Code   Name   Unit   Quantity   Remark   Fusible link 10A (red)   1   QC/T 420   piece   1   Fusible link 15A (light blue)   2  ...
  • Page 237 No.   Code   Name   Quantity   Remark   Sleeve 27×12.5 A L   1   7   Sleeve 30×12.5 A L   8   1   9   GB/T 3390.3   Slide handle 253 12.5   1  ...

  • Page 238: Quick Wear Part

      7.2.Quick-wear Part The quick-wear parts of FL35-70HP series wheeled tractor include: all the fuse plate , bulbs and all kinds of glass products listed in the following table are for the complete machine. Quick-wear part...
  • Page 239 No.   Code   Name   Unit   Quantit Remark   y   1   Front lower window 2   piece   glass   2   Rearview mirror 2   piece   assembly;   3   Front windshield   piece   2  ...
  • Page 240 No.   Code   Name   Unit   Quantit Remark   y   17   12V-H4-55/60W   Dual-filament bulb, 2   piece   high and low-beam   18   12V-P21W   Steering light bulb   piece   4   19   12V-P21W  ...
  • Page 241  ...

  • Page 242: M Aintenance Specification

    8.   M aintenance Specification  ...

  • Page 243: Maintenanceo Perations

    8.1.MAINTENANCE OPERATIONS Series of technical maintenance measures including cleaning, check, lubrication, tightening, adjustment or replacement of some components will be regularly conducted for all parts of the tractor, which is called as technical maintenance. Technical maintenance work will be carried out, which can alleviate deterioration speed of technical condition of all components, reduce fault and prolong lifetime to guarantee the tractor works under good condition.
  • Page 244 Notice: Read the safety instructions at the start of this manual to protect the safety of the user.     Notice: Internal combustion engine will easily cause fire disaster under high environment and areas covered   with tree, lawn or agricultural crops. This tractor is not equipped with spark-proof device on exhaust pipe.  ...

  • Page 245: Maintenance Cycle

    Danger: Don’t let your eyes expose in radar emitter region when radar is operating. When the radar is closed,   the radar sensor can be maintained.   Notice: Before starting the engine, the environment must have enough ventilation. Don’t start the engine in  ...

  • Page 246: Nitl )

    Risk for disposing relevant liquid will be listed in accordance with instructions in the safety table   provided for the manufacturer. You can also obtain from the distributor of DEUTZ-FAHR.   Utilization of any other oil that has not been recommended may seriously damage the tractor.
  • Page 247 ●   The capacity of fuel tank is shown in the chapter of “technical data”. ●   The form demonstrates scope of oil and filling amount (liter) of the tractor. Table 8-1 Technical data FL35- 70HP A0-fuel tank -29℃～- Over 20℃ 4℃～20℃...
  • Page 248 National Nl00D dual-purpose oil for transmission and hydraulic pressure, execution standard: JB/T7282 standards Internation MFll35 of Massey Ferguso Company or M2C 86A of Ford Company or Common oil J20A of John Deer Company Standard E0-transmission system National Nl00D dual-purpose oil for transmission and hydraulic pressure, execution standard: JB/T7282 standards Internation MFll35 of Massey Ferguso Company or M2C 86A of Ford Company or Common oil J20A of John Deer...

  • Page 249: Cycle

    Standard 8.3.Service Cycle Technical service cycle will be confirmed for FL35-70HP series tractor in accordance with number of accumulative working hours. Service is divided into technical maintenance per shift (working for every 10h), technical service when working for 50h, technical service when working for 200h, technical service when working for 400h, technical service when working for 800h and technical service when working for 1600h.
  • Page 250 Classification Cycle (hour)   Operation to be conducted   of maintenance   1°   10   Designated maintenance operation will be conduced when working every 10 hours.   2°   50   Designated maintenance operation will be conduced when working every 10,50 hours.  ...
  • Page 251 Frequency   Items that will be Work to be conducted   Refer to maintained   index code Clean   Lubricatio Inspectio Replac n   moistur n   e   guideline   e   Storage battery   8.5.4   Demand   Hydraulic steering  ...
  • Page 252 Frequency   Items that will be Work to be conducted   Refer to maintained   index code Clean   Lubricatio Inspectio Replac n   moistur n   e   guideline   e   Front shaft kingpin 8.6.3   bushing   Demand  ...
  • Page 253 Frequency   Items that will be Work to be conducted   Refer to maintained   index code Clean   Lubricatio Inspectio Replac n   moistur n   e   guideline   e   Oil bath air filter 8.7.5   lubricating oil   Deman d  ...
  • Page 254 Frequency   Items that will be Work to be conducted   Refer to maintained   index code Clean   Lubricatio Inspectio Replac n   moistur n   e   guideline   e   Lubricating oil of 8.8.8   front drive axle final Demand  ...
  • Page 255 Frequency   Items that will be Work to be conducted   Refer to maintained   index code Clean   Lubricatio Inspectio Replac n   moistur n   e   guideline   e   It will be Work to be performed when and after operating time reaches 1600 hours   conducted for Cooling system of the 8.10.1  ...

  • Page 256: Ompartment

    ◇   Update air breather of crankcase ●   Check tensioning elasticity of transmission belt after working for 3,000 hours (this operation can only be conducted by authorized service center) ●   Every 3000 working hours (this operation can only be conducted by authorized service center) ◇...

  • Page 257: Routine Check Of The Tractor

    8.5.Technical Maintenance Per Shift (10h) 8.5.1.Routine check of the tractor Notice: It can be touched when the engine is cooled. During the maintenance period, parking braking will   be used or wheel will be blocked. After completing check and maintenance work, removed side plate, lens hood and any safety protective device or covering will be re-installed.  ...
  • Page 258 Notice: Do not add oil of different type or viscosity into current oil     Danger: When the engine is heated, there is burning danger! When the engine is cooled, repair, check or   adjustment will be conducted.   Notice: The tractor is parked on the horizontal ground when replacing oil or checking oil level.  ...

  • Page 259: Maintenance Of Air Cleaner

    If the oil level fails to reach the lower scale, the filler cap on the housing for timing gear of the engine will be removed and specific oil will be poured into top scale of the oil gauge. Fig. 8-3   8.5.3.Maintenance of air cleaner ➢...
  • Page 260 Notice: Binding post of the storage battery and relevant composition of storage battery contain lead or lead   compound. Some countries think that these compositions may be carcinogenic and cause birth defect and affect reproductive system, therefore, hands will be washed after contacting the storage battery.   8.5.5.
  • Page 261 Special maintenance is not required for maintenance free storage battery. Observe observation port of the specific gravity of hydrometer ( in the figure ①), if it shows: Green: electric quantity of battery is adequate; Black: it need be charged; White: storage battery need be replaced.   Fig.

  • Page 262: Check And Maintenance Of Hydraulic Steering Oil Tank

    Notice: When charging is completed, the power supply shall be cut off at first before disconnecting the   power supply from pole column to prevent spark from causing fire disaster or explosion.   Notice: When storing the battery, the battery must be additionally charged for once in every month.    ...

  • Page 263: Adjustment Of Free Stroke Of Clutch Pedal

    Warning: Please abide by rules for environmental protection. Any fluid (petroleum, diesel and cooling liquid)   or filter and battery must be discarded in accordance with applicable laws and regulations.   8.5.7. Open the engine hood. Check level of cooling liquid of the assembly of the radiator If level of cooling liquid is low: After the engine has been cooled.
  • Page 264   30-­‐35(free   t ravel) 125~135   (primary   clutch     pedal   t ravel) 200~220（total     travel） Fig. 8-8 1.   Main clutch 2.   Pedal return spring; 3.   Draw bar 4.   Bolt 5.   Hex thin nut pedal weldment...

  • Page 265: Service Brake

    ➢   Clutch pedal free travel is 30 ~ 35mm (mm). Adjustment: Loosen the lock nut on the draw bar of clutch. Turn the draw bar to change its length so that the free travel of clutch pedal reaches 30mm ~ 35mm. Tighten the lock nut on the draw bar. ➢...
  • Page 266 Fig. 8-9 1.   Hand brake control lever 2.   Pedal; 3.   Return spring; 4.   Left-handed-thread draw 5.   Nut; 6.   Draw bar bar fork Working stroke of brake pedal is between 100mm and 120mm. Specific adjustment method of actuating mechanism of brake is: Loosen the nut ⑤.

  • Page 267: Check Of Fuel Oil Amount

    Notice: To guarantee reliability, after the control mechanism of the brake has been adjusted, brake test will   be conducted too. The steps include: interlock left and right braking pedals, drive the tractor to dry and flat pavement, use the brake to emergency brake after the main clutch is separated under situation of high-speed straight driving, and then park for checking slip imprint of driving wheels on the pavement.
  • Page 268 Warning: When injecting oil, switch of the engine will be turned off and any leaked diesel on the tractor will   be cleared.   Warning: Don’t use out fuel oil in the fuel tank when operating the engine. Should the engine stops running  ...
  • Page 269 1.   Auxiliary Fuel 2.   Filter; 3.   Main fuel tank; 4.   oil tank; 5.   Oil filler Tank; Oil filler is shown in the figure   Fig. 8-11   ●   Purge cock Warning: Please abide by rules for environmental protection. Any fluid (petroleum, diesel and cooling liquid)  ...

  • Page 270: Check Of Electronic System

    Discharging water from sedimentation glass will be conducted as per the following steps: Place one vessel underneath the sedimentation glass①. Take out the sedimentation glass and pour out liquid (fuel oil and water). Re-install sedimentation glass.   Fig. 8-12   8.5.10.Check of electronic system Check all electronic systems including Low-beam headlamp and high-beam headlamp, direction indicator lamp, side lamp, working light and so on to confirm whether their functions are normal or not.

  • Page 271: Check Belt Tension Of The Engine

    8.6.1.Check belt tension of the engine When adjusting belt tension, please operate as below: Notice: Please shut off the engine and take out the starting key before conducting any operation and   maintenance.   Warning: Check the whole belt, if any damage, please immediately replace.    ...

  • Page 272: Lubrication For Two End Shafts Of Steering Cylinder

    Use thumb to press the middle part of the belt of fan, force is between 29.4N and 49.0N, the pressing distance is 15mm±3mm. if it does not comply with this requirement, it shall be adjusted. Adjustment method is as below: ●...
  • Page 273 Apply grease to nipple ① and ② using a grease gun   Fig. 8-16 Fig. 8-17   8.6.2.3. 8.6.3.Front shaft kingpin bushing (for tractor with 2WD) Apply grease to nipple ① using a grease gun   Fig. 8-18   8.6.4.
  • Page 274 Lubricate the front support with pivot on the front shaft Use lubricating grease pump to inject lubricating grease via the nozzle of the lubricating grease gun (position ① and ② shown in the drawing).   Fig. 8-19   Lubricate the front support with pivot on the front shaft Use lubricating grease pump to inject lubricating grease via the nozzle of the lubricating grease gun (position ③...
  • Page 275   Warning ： To ensure the tractor is in good working condition, check and tighten the fasteners regularly.           Important matters: Torque wrenches must be used when the main bolts and nuts of the tractor are tightened.    ...
  • Page 276 •   Nuts between wheel disk with rim; •   Bolts/nuts between hub with wheel disk; •   Flange fastening bolts/nuts for stepless adjustable wheel hub. •   Bolts for rear ballast.   Fig. 8-21-2   ➢      ...
  • Page 277   ➢   Three-points linkage components ①   Bolts for fixing limiting link seat; ②   Nuts for fixing lower link seat.   Fig.8-21-5   ➢     ➢   Torque for each critical bolt/nut Assembly location   Thread specification  ...
  • Page 278 extendible track   122～149   M14-8.8   182～222   M16-8.8   Rear Ballast   M14-8.8   122～149   182～222   M16-8.8   122～149   Front ballast   M14-8.8   73～89   M12-8.8   73～89   M12   Bolt/Nut of 3 point linkage   182～222  ...
  • Page 279 Notice: Don’t inject diesel into diesel tank under sealed state or when there is open fire. Smoke is prohibited   when injecting oil. Please shut off the engine before injecting oil.   Danger: Don’t manufacturer dangerous spark near stores of diesel or relevant flammable materials.    ...

  • Page 280: Maintenance Of Spin-On Type Oil Filter

    Fuel filter is on the left side of the tractor. Paper filter element cannot be cleaned. The filter element will be replaced after the engine has been worked for 200h.   Fig. 8-22   8.7.2.Maintenance of spin-on type oil filter Notice: Filter contains compressed gas or oil.

  • Page 281: Maintenance Of Hydraulic Oil Suction Filter Of Lifter

    Steps for replacing engine filter: Park the tractor on flat ground Place suitable vessel under the filter on the right side of the oil sump. Remove old filter and replace with a new one (Overall replacement will be adopted for spin-on type oil filter.) Tighten new filter Re-start the engine, and check its sealing...
  • Page 282 Hydraulic pressure suction filter of lifter is the bottom right of the engine. Maintenance is conducted in accordance with technical requirements. Method is as below: Unscrew rear end cover of the hydraulic filter, take out the net filter element, use gasoline to clean and use compressed air to blow.
  • Page 283 Steps for replacing engine oil: Park the tractor on flat ground for cooling the engine Place suitable vessel underneath the fuel drain plug on the left side of the oil sump. Loosen the fuel drain plug ① on the left side of the tractor.  ...

  • Page 284: Replacement Of Lubricating Oil For Oil Bath Air Filter

    Oil with specific amount will be injected into the oil sump from the oil filler so that oil amount is between maximum value and the minimum value of the oil gauge. Re-start the engine and check sealing property of the fuel drain plug after idle running for several minutes.

  • Page 285: Checking Of Hydraulic Oil Of The Transmission System

    8.8.Maintain Every 400 Hours 8.8.1.Checking of hydraulic oil of the transmission system Danger: Be careful for discharging when using, hot oil may cause serious burning.     8.8.2. Check whether oil level is normal or not, place the tractor under the following situations: ●...

  • Page 286: Checking   O F   L Ifter   H Ydraulic   O

    If failing to comply with oil level requirement, please inject hydraulic oil specified in the table of “lubricant and reference dosage”. Oil filler port is shown in the figure.   Fig. 8-31   8.8.2.Checking of lifter hydraulic oil Danger: Be careful for discharging when using, hot oil may cause serious burning.  ...
  • Page 287 Two configurations are shown in the figure. Unplug the oil dipstick located on the lifter box; Oil gauge will be cleaned with dust-free duster cloth and placed back. Then, it will be re-taken out to check oil level; Check whether oil level complies with requirements or not: A.
  • Page 288 Fig. 8-35    ...

  • Page 289: Adjustment Of Working Stroke Of Parking Brake

    ●   8.8.3.Adjustment of working stroke of parking brake Warning: The braking control lever must be completely lifted when using parking brake.     Important: If you need park on abrupt slope with the gradient of more than 15° (slope gradient 33%)-place  ...

  • Page 290: Cleaning And Maintenance Of Respirator Filter Element

    1.   Hand brake 2.   Pedal; 3.   Return 4.   Left-handed-thread 5.   Nut; 6.   Draw bar control spring; draw bar fork lever Working stroke of hand brake control lever is 110mm～130mm.The length of hand brake lever will be adjusted to guarantee to reliably achieve parking brake within the specific working stroke scope.
  • Page 291 Apply grease to nipple ① using a grease gun.   Fig. 8-39   8.8.6. 8.8.6.Oil level of central drive of front drive axle will be checked. Notice: Don’t inject oil that is different to existing oil (including type and viscosity).    ...

  • Page 292: Add Lubricating Grease Of Master Pin Oil Cup Of Front Drive Axle

    Notice: The tractor will be parked on flat ground when replacing oil of the tractor or checking oil level.     After removing the screw-plug ①, oil level will be checked via the oil filler. Add grease till the grease reaches the lower edge of filler port.

  • Page 293: Checking Of Lubricating Oil Of Front Drive Axle Final Drive

    Apply grease to nipple ① using a grease gun.   Fig. 8-42   8.8.8. 8.8.8.Checking of lubricating oil of front drive axle final drive Notice: If skin or eye is injured by high pressure fuel and oil, it may cause serious burning, blindness and  ...

  • Page 294: Cleaning And Maintenance Of Filter Of Hydraulic Steering Oil Tank

    Rotate the wheel hub to align the filler port/filler plug with the central level of the wheel hub. Add lubricating oil, till the oil reaches lower edge of filler port (Location ① as shown in the figure).   Fig. 8-43   Important: Sealing gasket will be replaced when removing the screw-plug.  ...

  • Page 295: Check And Maintenance Of Hydraulic Steering Fuel Tank And Pipeline

    1.   Remove the cover① of hydraulic steering oil tank 2.   Remove the filter screen② of hydraulic steering oil tank 3.   Take out the filter element⑤ from hydraulic steering oil tank 4.   Use gasoline to clean and dry with compressed air 5.

  • Page 296: Maintenance And Repair Of Fuel Tank

    Notice: If skin or eye is injured by high pressure fuel and oil, it may cause serious burning, blindness and   even death. Leakage of high pressure liquid may not be seen. When seeking for leakage, one piece of hard cardboard or wood will be used. It is prohibited to use both hands! Safety glasses will be worn to protect your eyes! If any liquid is permeated into skin, please immediately seek for treatment from medical workers with experience for handling special problems.  ...
  • Page 297 Important: If the cover is opened, fuel will be discharged more quickly.     Warning: Abide by safety regulations about oil storage in the fuel tank.     Danger: When working near the diesel engine or flammable materials, please guarantee that dangerous spark  ...

  • Page 298: Adjust Gap Of Air Intake And Exhaust Valve Of The Engine

    ●   Model of auxiliary fuel tank Fig. 8-46 1.   Auxiliary fuel tank; 2.   Filter; 3.   Main fuel tank; 4.   Fuel tank; 5.   Oil filler Steps for cleaning and maintaining fuel tank of the engine: 1.

  • Page 299: Maintenance And Repair Of Fuel Injection Pump

    The authorized service center has the right to conduct this maintenance operation. Refer to maintenance manual of the engine. 8.9.4.Maintenance and repair of fuel injection pump Notice: Smoke and ignition are prohibited when repairing or supplementing fuel to the fuel injection system.    ...
  • Page 300 Notice: The tractor will be parked on flat ground when replacing oil of the tractor or checking oil level.     Important: Filter will be replaced when replacing hydraulic oil.     Steps for replacing lubricating oil of the transmission system are as below: 1.
  • Page 301 One suitable vessel will be placed underneath the oil drain outlet of transfer case. Remove purge cock ② of transfer case   Fig. 8-48   Place a suitable container underneath each of the drain ports of left and right brakes. Remove purge cock ③...

  • Page 302: Hydraulic Oil Of Lifter

    Lubricating oil will be injected to required liquid level from the oil filler. The cover of oil filler will be tightened.   Fig. 8-50   The engine will be closed for adequate cooling after the engine has been operated for five minutes. Check whether liquid level complies with requirements or not.
  • Page 303 Notice: The tractor will be parked on flat ground when replacing oil of the tractor or checking oil level.     Important: Filter will be replaced when replacing hydraulic oil.     Steps for replacing the hydraulic oil of lifter: The tractor will be parked on flat ground;...
  • Page 304 Danger: Please prevent heat oil from burning skin when discharging, please be careful!     After hydraulic oil has been completely discharged, the purge cock will be tightened. Hydraulic oil will be injected to required liquid level from the oil filler. Configuration 1 oil filler is shown in the figure Fig.

  • Page 305: Cleaning And Maintenance Of Cooling System Of The Engine

    Notice: Sealing gasket will be replaced when removing the screw-plug.     8.10.Maintain Every 1600 Hours 8.10.1.Cleaning and maintenance of cooling system of the engine Notice: If the engine is still heated, don’t take out the cover of the radiator. If heated radiator is opened under  ...
  • Page 306 ①   Cover of radiator ②   Water tank of radiator ③   Water drain valve Cleaning of incrustation of cooling system Before maintenance, solution containing 750g caustic soda and 150g kerosene in every 10L water will be filled in the cooling system.
  • Page 307 Park the tractor on flat ground The engine must be closed and cooling liquid must be adequately cooled. Suitable vessel will be placed under the plug screw. Open the water drain valve ③ to discharge cooling liquid Re-close the water drain valve ③, fill the circuit Fig.

  • Page 308: Central Drive Of Front Drive Axle

    Warning: Please inject No. 40 ethylene glycol cooling solution (FL0521-1999), three warranties will not be   included if the radiator is corroded and leaked due to failing to comply with requirements.   8.10.3.Central drive of front drive axle Warning: Abide by laws and regulations on environmental protection. All liquid (oil, diesel and cooling  ...
  • Page 309 1.   The tractor will be parked on the horizontal ground 2.   One suitable vessel will be placed underneath the oil drain outlet. 3.   Loosen the oil drain plug ① to discharge the liquid Fig. 8-56   Danger: Please be careful in the process of oil drain;...

  • Page 310: Replacement Of Lubricating Oil Of Front Drive Axle Final Drive

    6.   After taking out the oil fill plug ③, lubricating oil will be added to lower edge of oil filler via the oil filler. 7.   Re-install oil fill plug ③. Fig. 8-58   6.     Important: Sealing gasket will be replaced when removing the screw-plug.  ...
  • Page 311 Notice: The contact of high pressure fuel or oil with your skin or eyes will probably cause serious harms,   blindness, or even death. High pressure liquid leakage may be invisible. Use a paper board or wooden board to check leakage, instead of checking by bare hands. Wear protective goggles to protect your eyes.
  • Page 312 Important: Replace the sealing gasket whenever the screw plug is disassembled.     8.11.Adjustment of Tractor Chassis 8.11.1.Adjustment of clutch   30 to 35 (free travel) 125~135   (primary   clutch     pedal   t ravel)   200~220（total   t ravel） Fig.
  • Page 313 ●   Adjustment of main clutch The gap between releasing lever and end clearance of release bearing of the main clutch is between 2 and 2.5mm. Height difference of end sockets of three releasing levers is not more than 0.2mm. Adjustment method: loosen tightened nut, adjust clutch and bolt so that the gap between releasing lever and end clearance of release bearing of the clutch is between 2 and 2.5mm and height difference of end sockets of three releasing levers is not more than 0.2mm.

  • Page 314: Service Brake

    8.11.2.Service brake 8.11.2.1.Check braking distance Warning: Regularly check oil level of brake fluid     8.11.2.2. User need operate the brake to check the brake effect. 8.11.2.2.Adjustment of brake operating mechanism Fig. 8-62 1.   Hand brake control lever 2.   Pedal;...

  • Page 315: Adjustment Of Rear Axle

    Specific adjustment method of actuating mechanism of brake is: Loosen the nut ⑤. Adjust the draw bar ⑥ so that the total travel of brake pedal reaches 100mm ~ 120 mm and the free travels of left and right pedals are roughly equals. Tighten the lock nut ⑤. Notice: To guarantee reliability, after the control mechanism of the brake has been adjusted, brake test will  ...

  • Page 316: 2.Adjustment Of Differential Bearings

    Fig. 8-63 1.   Round nut; 2.   Bearing 3.   Tapered 4.   Small bevel 5.   Adjustable 6.   Thrust block; roller gear shaft pad; washer; bearing; Two tapered roller bearings on the small bevel gear shaft ① are pre-loaded. Wear of the bearing can result in axial play of the small bevel gear.

  • Page 317: 3.Adjustment To Engagement Of The Central Drive Bevel Gear

    Fig. 8-64 1.   Tapered roller 2.   Differential 3.   Right half shaft Washer of half Fixing bolt for 4.   5.   bearing; cover; gear; shaft gear; large bevel gear 6.   Planetary gear 9.   Planetary gear 10.
  • Page 318 Fig. 8-65 1.   Bolt; 2.   Adjustable pad; 3.   Front bearing block 4.   Small bevel gear shaft; 5.   Adjusting shim 6.   Large bevel gear; 7.   Differential bearing block Gear backlash increase due to gear wear will not affect normal operation of the gear. Wear of bearing can result in displacement of the bevel gear pair from original engagement position.
  • Page 319 ●   Checking gear engagement imprint On the tooth face of large bevel gear, apply a thin and uniform film of red lead oil. At the moment, force is applied to the concave of small bevel gear shaft (4). Apply red lead oil on the convex of large bevel gear (6). Rotate the gears, engagement imprints can be obtained on the small bevel gear.
  • Page 320 1.   Differential lock pedal 2.   Differential lock 3.   O-ring 4.   Differential lock weldment rocker arm weldment return spring 5.   Differential lock shift 6.   Differential lock shift 7.   Differential lock shift 8.   Cup plug fork shaft fork block...

  • Page 321: Adjustment Of Front Wheel Hub Bearings

    Fig. 8-67 1.   Sun gear 2.   Planet 3.   Planetary 4.   Needle 5.   Planetary 6.   Ring gear wheel carrier roller gear shaft 7.   Bolt 8.   Spacer bush 9.   Overturning 10.   Drive shaft 11.

  • Page 322: Adjustment Of Safety Valve Of Distributor

    The normal play for the front wheel hub bearings of FL35-70HP series tractor is 0.05mm~0.15mm. During the use, due to the wear of bearings, this play will increase gradually. If this play is larger than 0.4mm, the adjustment is required. During...

  • Page 323: Operations Of Pusher-Type Hydraulic System

    Fig. 8-69 ●   Operate the operating lever from “neutral” position to the highest position (in which case a clear feeling of oriented operating lever is present) so that the hitch mechanism starts lifting. When the lifting end is reached, the operating lever turns automatically (to the neutral position).
  • Page 324 Fig. 8-70 1.   Stopper 2.   3.   Bolt 4.   Front 5.   6.   Limit rod 7.   Left lift fork of cylinder pull rod assembly (1)   Function and structural illustration of height limiting mechanism of FL40 / 55 / 70-1 series tractors By adjusting the limit device (part adjustment method), the lifting height of the implement can be controlled freely.

  • Page 325: 2.Enforced-Type Oil Cylinder Adjustment

    that the ground clearance is larger than 250mm at the lowest point of the lifted implement. 4.   At completion of adjustment, tighten fasteners at all places. 8.12.2.2.Enforced-type oil cylinder adjustment: Fig. 8-71 Left lift cylinder assembly schematic 1.   Locating clamp;...
  • Page 326 Fig. 8-72 Right lift cylinder assembly schematic 1.   Locating clamp; 2.   Locating valve; Lower oil port; Lift oil port; ●   Shift to transport status: Lowering travel is determined by the positioning valves and positioning clip stoppers on the cylinders. The locating clamp block can be vertically adjusted on the piston rod.
  • Page 327 Notice: While adjusting the distance between locating clamp block and the locating valve, keep the   consistent adjustment between two cylinders within an error of 0~0.5mm.      ...

  • Page 328: Structure And Adjustment Of The Front Shaft

    8.12.3.Structure and adjustment of the front shaft 8.12.3.1.Structure of the front shaft With front wheel track adjustable, the front axle of tractor is a tube axle located in front of the diesel engine. The front axle bracket is connected to the diesel engine using six bolts. The sway shaft is supported by the front and rear ends of the bracket.

  • Page 329: 2.Adjustment Of The Front Shaft

    Fig. 8-74 1.   Bolt 2.   3.   Washer 4.   Cushion 5.   Right steering 6.   7.   Auxiliary 8.   Primary cover sleeve sleeve 9.   10.   Bolt 11.   Nut 12.   Left tie 13.
  • Page 330 Fig. 8-75 1.   Large bevel 2.   Slotted nut 3.   Split pin 4.   Bearing cap 5.   Retainer 6.   Small bevel bearing ring bearings ●   Adjustment to axial clearance of front wheel bearing: Normal axial clearance of front wheel bearing is (0.05 ~ 0.15) mm. If the clearance increases to 0.4mm (mm) during use of the tractor, adjustment shall be made to the bearing.

  • Page 331: Structure And Adjustment Of The Steering Unit

    front wheels to achieve correct toe-in. Tighten the left and right lock nuts. ●   Front wheel tread adjustment Telescopic sleeve is used for adjusting wheel track, which shall be in the range of (1150 ~ 1450) mm, adjustable at increments of 100mm.

  • Page 332: 1.Adjustment To The Adjusting Spring

    Prior to delivery of the tractor, the steering system is adjusted properly. The user should pay attention to following matters during operation: a)   Frequently inspect screw connections, and if the screw connections are loosened, tighten them in time. During operation of the full hydraulic steering system, the connections cannot have leakage phenomena.

  • Page 333: 2.Adjustment To The Draft Control Lever And Position Control Cam Of Lifter

    Fig. 8-77 Adjustment to the adjusting spring 1.   Spring 2.   Force-adjusting 3.   Spring 4.   Spring 5.   6.   Dust 7.   Upper 8.   holder spring plate shield link joint Before placing the force-adjusting spring assembly in the lifter housing, rotate the upper link joint relative to the spring rod to eliminate clearance.
  • Page 334 Fig. 8-78 Adjustment to draft control and position control 1.   Draft control 2.   Draft control seal 3.   Position control 4.   Bolt 5.   Position control push rod gland lever 6.   Lock nut 7.   Pressure-adjusting 8.

  • Page 335: Structure And Adjustment Of Front Drive Axle

    ●   Adjustment to the position-adjusting cam Move the position-adjusting lever control end to the outermost position of main control valve. Rotate the position- adjusting cam to meet the roller of position-adjusting lever assembly. With the roller of position-adjusting lever in contact with the position-adjusting cam, rotate clockwise the position-adjusting cam until the position-adjusting lever control end pushes the main control valve to the neutral position(that is, the main control valve moves inwardly by 5mm from the outermost position).

  • Page 336: 2.Structure And Adjustment Of Front Drive Axle Assembly

    final drive drive ble pad ring 8.12.6.1.Adjustment of toe-in Adjustment method is the same to relevant contents of two wheel drive front axle assembly 8.12.6.2.Structure and adjustment of front drive axle assembly The power of front drive is transmitted to the front central drive via transmission shaft by the transfer case. The front central drive will distribute power to semi-axle on two sides.
  • Page 337 gap of gear engagement (0.15-0.25)mm and contact spot (it is not less than 50% along the direction of height of tooth and it is not less than 50% along the direction of length of tooth). If the gasket is increased, the back lash will be reduced.

  • Page 338: Troubleshooting

    Operation Instructions 9.   Troubleshooting  ...

  • Page 339: Towing With The Engine Being Operated

    Operation Instructions 9.1.Towing the Tractor Fig. 9-1 The tractor can be towed for a short distance only ,e.g., tow the tractor out of a building. The faulty tractor should be towed for a minimum and necessary distance to eliminate potential hazard. Abide by all highway rules and relevant national laws and regulations regarding towing of the tractor.
  • Page 340 Operation Instructions ●   Engine speed: 1200-1300rpm ●   Maximum towing speed: 8km/h ●   Maximum towing distance: 1km Only the standard bar on the front drawhook approved by the manufacturer is used for towing of the tractor. Ensure that the drawhook is equipped with a right pin, and is protected safely with the same pin. Clean all lamps including front lamps and rear lamps, required for road driving, and ensure they are in good working condition.
  • Page 341 Operation Instructions Danger: Do not attempt to use a rope (including wire rope) to tow the tractor because breakage of the rope may cause serious injury.     ●     9.1.2.Towing with the engine being shut down Important: Under the circumstance that the engine is shut down and the forced transmission lubrication system is  ...

  • Page 342: Chassis Faults And Troubleshooting

    Operation Instructions 8.   During unloading, first release the hand brake, engage the forward gear, and drive the tractor away from the trailer at minimum speed. 9.   For the tractor model with a turbocharger, cover the exhaust pipe end to protect the rotor being rotated under influence of wind, resulting in damage to the bearing that is not lubricated in this case.

  • Page 343: 1.Clutch Faults And Troubleshooting

    Operation Instructions 9.4.1.1.Clutch faults and troubleshooting Symptoms   Causes   Solutions   1.   The idle stroke of the pedal is too big, and the 1.   Re-adjust it as required. working stroke is too small. 2.   Replace clutch 2.

  • Page 344: 3.Rear Axle Faults And Troubleshooting

    Operation Instructions 1.   The gear tooth flank is worn excessively or the 1.   Replace the gear with a new one. tooth flank peels off, or is cracked, or the gear transmission 2.   Replace the bearing tooth is broken. produces abnormal 3.
  • Page 345 Operation Instructions Symptoms   Causes   Solutions   1.   The friction plate is worn seriously or 1.   Replace eccentrically. The brake is failed.   2.   Adjustment 2.   The running clutch pedal travel is too big. 1.
  • Page 346 Operation Instructions (1)   The front wheel rim or spoke is deformed (1)   Correct the front wheel rim or spoke. seriously. (2)   Adjust the toe-in. (2)   The toe-in is adjusted improperly. (3)   Replace the pin. (3)   The connection between the steering (4)  ...
  • Page 347 Operation Instructions 9.4.1.6. 9.4.2. Steering unit and running system fault and troubleshooting (four-wheel drive model) Symptoms Causes Solutions 1.   The thrust bearing of the steering gear is damaged. 1.   Replace the bearing or adjust it. The free travel of the 2.
  • Page 348 Operation Instructions Symptoms Causes Solutions 1.   The clearance between the bevel bearing of 1.   Adjust clearance the front wheel is too big. requirements specified. 2.   The steering ball head is worn seriously. 2.   Replace front wheels 3.

  • Page 349: Hydraulic System Faults And Troubleshooting

    Operation Instructions Symptoms Causes Solutions 1.   The clearance between the rotor and stator is too big. 2.   The sealing performance of the oil cylinder 1.   Replace the rotor and stator. Hydraulic steering piston is poor, and during power steering, without hand steering.

  • Page 350: Electric System Faults And Troubleshooting

    Operation Instructions 1.   Operate the control handle of the lifter several times 1.   The main control valve or oil return valve reciprocated manner, and use a gets stuck. The implement cannot be driver to toggle the main control lowered.
  • Page 351 Operation Instructions 1.   The wire is broken or contacts poorly. 1.   Weld it or replace it with a new one. 2.   The battery is power off or its voltage is too low. 2.   Charge the battery. The starter motor 3.
  • Page 352 Operation Instructions 1.   The alternator or regulator is failed, or no 1.   Inspect the alternator or regulator, and if charging current is available. discovered that the regulator contact is in poor contact condition, it is required to used 2.

  • Page 353: Tractor Storage And Unpack

    10.   Tractor Storage and Unpack    ...
  • Page 354 After the tractor finishes field works, or required to be stored for a long time (more than one month) due to certain cause, must safeguard and store it properly. The tractor should be stored in a good environment to avoid rusting, aging and deformation of the parts.
  • Page 355 10.2.Storage of The Tractor If the tractor is not used for a long time, we recommend that you conduct following operations to protect important parts of the tractor from being damaged during storage. 1.   Before storage, carefully inspect the tractor, and eliminate possible faults, and keep it in good technical condition.
  • Page 356 Important: The tractor must be stored in a suitable garage, and should not be exposed in a dusty place. If the   tractor can be stored outdoor only, a film should be used to cover the tractor.   17.     10.3.Maintenance of the Tractor During Storage 1.
  • Page 357 7.   Manipulate the tractor as per requirements specified in the Instructions. Important: For the reason that the FL35-70HP series tractors can be equipped with several kinds of engines, see   "Instructions for Operation and Maintenance of Engine" for storage and re-use of the engine.  ...
  • Page 358 Tractor Storage and Unpack 11.   Delivery Acceptance and Transportation  ...
  • Page 359 Delivery Acceptance and Transportation 11.1.Delivery and Acceptance When the user buys the tractor, the user should conduct acceptance of the machine purchased, and conduct inspection with respect to following aspects: 1.   Inspect whether documents supplied with the machine are complete The documents supplied with the machine include: instructions for operation of tractor, product certificate, three- guarantee (for repair, replacement and compensation of faulty products) service card, packing list for articles supplied with the machine and "technical document of engine supplied with the machine"...
  • Page 360 Delivery Acceptance and Transportation 5.   Use a wire to fix the four tires in an 8-shaped manner, and have the tires secured with wedge blocks, and pull the rear axle beam with a wire. Do not bind the belt or iron chain to the steering hydraulic oil cylinder or front drive shaft and other tractor parts that may be damaged.
  • Page 361    ...

  • Page 362: Disassembly And Disposal

    12.   Disassembly and Disposal    ...
  • Page 363 When service life of the whole machine expires, hand the machine over to the licensed recovery company for disposal to ensure your personal safety and protection of the social environment. The parts and assembles should be dismantled from the upper to lower, and from exterior to interior. When dismantling a large object or heavy object, a special hoisting device must be used.
  • Page 364 ●   Improper disposal of waste oil liquid and waste will threat the environment and ecology. ●   When draining the waste fluid, a leakage-proof container should be used; it is prohibited to use a food or beverage container, so as to avoid drinking by other person, causing accidental injury.

  • Page 365: Warranty Contents

    Warranty Contents 13.   Warranty Contents    ...

  • Page 366: Non Warranty Conditions

    Warranty Contents 13.1.Basis for Product Warranty The FL35-70HP Series wheeled tractors are warranted according to following documents and regulations. The regulations on repairing, replacement and return of goods for agricultural machine products comes into effect on June 1, 2010; Quality Law of The People's Republic of China Law of the People's Republic of China on the Protection of Consumer Rights and Interests 13.2.Non-warranty Conditions...

  • Page 367: Main Technical Specifications Of The Tractor

    Main technical specifications of the tractor 14.   Main Technical Specifications of the Tractor 14.1.Model of Product The meaning of the tractor product model is as follows:  ...
  • Page 368 Main technical specifications of the tractor Corresponding power is as follows: Power corresponding to the product model: The power rating of FL354/FL354C wheeled tractor is 25.8 kW (kilowatt) [35PS] FL400/ FL400C/FL404/FL404C The power rating of wheeled tractor is 29.4 (kilowatt) [40PS] FL 450 FL 450C/ FL 454/ FL 454C The power rating of...
  • Page 369 Main technical specifications of the tractor Items   Unit   FL354   FL400   FL404   FL450   FL454   4 × 4 4 × 2 4 × 4 4 × 2 4 × 4 Type   ——   wheeled wheeled wheeled wheeled...
  • Page 370 Main technical specifications of the tractor Items   Unit   FL354   FL400   FL404   FL450   FL454   ion   Combined type; 4 × (2 + 1) gear, gear shift with sliding sleeve / combined type; 4 × 2 × (1 + 1) gear, Transmission  ...
  • Page 371 Main technical specifications of the tractor Items   Unit   FL354   FL400   FL404   FL450   FL454   system   Parking brake   ——   Mechanical manual brake   Trailer brake control   ——   Inflation , air brake   Method  ...
  • Page 372 Main technical specifications of the tractor Items   Unit   FL354   FL400   FL404   FL450   FL454   t system   Voltage   V   14   Power   kW   0.35/0.5/0.75   Model   ——   Included in the electrical box   Regulator  ...
  • Page 373 Main technical specifications of the tractor Notice: The parameters given in the technical specifications table are based on standard configuration.   FL500/FL504/FL554-1           Items Unit FL500 FL504 FL554-1 4 × 2 4 × 4      ...

  • Page 374: Specifications

    Main technical specifications of the tractor           Items Unit FL500 FL504 FL554-1       Main drive —— Helical bevel gear pair       Differential unit —— Four-planet-gear, closed type   Rear axle      ...
  • Page 375 Main technical specifications of the tractor           Items Unit FL500 FL504 FL554-1 Rear three-point hitch: Class 1 Connecting hole× width: Upper hitch point: φ19.3×44 Lower hitch point: φ22.4×35     Hitch point dimension /Rear three-point hitch: Class 2 Connecting hole×...
  • Page 376 Main technical specifications of the tractor           Items Unit FL500 FL504 FL554-1 Front position     —— 12V, 5W, 2   light Rear Width lights 5W, turn signals 21W, brake lights 21W,   combination ——   and reflectors (red), one on each side  ...
  • Page 377 Main technical specifications of the tractor Items   Unit   FL554   FL604   Conducting single-side braking   m   4.3±0.3   4.3±0.3   Minimum radius No single-side braking is conducted   m   4.7±0.3   4.7±0.3   turning circle   Structure mass  ...
  • Page 378 Main technical specifications of the tractor Items   Unit   FL554   FL604   Parking brake   ——   Mechanical manual brake   Trailer brake control   ——   Inflation , air brake   Method   ——   Front wheel hydraulic steering   Steering Cycloid rotary valve type full system  ...
  • Page 379 Main technical specifications of the tractor Items   Unit   FL554   FL604   Voltage   V   14   Power   kW   0.75/1   Model   ——   Included in the electrical box   Regulator   Regulating V   14  ...
  • Page 380 Main technical specifications of the tractor Items   Unit   FL704-1   Type   ——   4 × 4 wheeled tractor   Rated traction force   kN   16.5   Length (including front ballast and rear mm   3970   hitch)  ...
  • Page 381 Main technical specifications of the tractor Items   Unit   FL704-1   Drive shaft   ——   Drive shaft in the center   Front main drive   ——   Closed bevel gear   Front drive axle   Closed type, two planetary bevel Front differential unit  ...
  • Page 382 Main technical specifications of the tractor Items   Unit   FL704-1   Simple hydraulic output / one pair of hydraulic outputs / 2 pair of Quantity   ——   hydraulic outputs / 3 pair of hydraulic outputs   Specifications   ——  ...
  • Page 383 Main technical specifications of the tractor Items   Unit   FL704-1   1 piece, with tachometer, engine Combination ——   hour meter, water temperature instrument   gauge, fuel gauge   Charging indicator light, left and right turn indicator lights, indicator lights for position lights, Monitoring and and indicator light for high beam warning device  ...
  • Page 384 FL354C/FL400C/FL404C/FL450C/FL454C Items   Unit   FL354C   FL400C   4 × 4 wheeled 4 × 2 wheeled 4 × Type   ——   tractor   tractor   trac Rated traction force   kN   10.5   8.3   11   Length (including front ballast and rear hitch)  ...
  • Page 385 Items   Unit   FL354C   FL400C   Differential unit   ——   Two-planet-wheel, closed type   Differential lock   ——   Pin type   Rear final drive   ——   Planetary gear   Telescopic Front axle   Front axle   ——  ...
  • Page 386 Items   Unit   FL354C   FL400C   Distributor   ——   Slide valve type   Diameter×stroke   mm   100×112/100×116/75×110   Oil cylinder   Type   ——   Single-action/Double-action   Rear three-point hitch: Class 1 Connecting hole× width: Upper hitch point: φ19.3×44 Lower hitch point: φ22.4×35 Hitch point dimension  ...
  • Page 387 Items   Unit   FL354C   FL400C   Model   ——   6-QW-120   Voltage   V   12   Storage battery   Capacity   A·h (Ampere · hour)   120   Quantity   ——   1   Headlamp   ——  ...
  • Page 388 FL500C/FL504C/FL554C-1 Items   Unit   FL500C   FL504C   FL554C-1   4 × 2 4 × 4 Type   ——   4 × 4 wheeled tractor   wheeled wheeled tractor   tractor  ...
  • Page 389 Items   Unit   FL500C   FL504C   FL554C-1   Differential lock   ——   Pin type   Rear final drive   ——   Planetary gear   Front Telescopic Front axle  ...
  • Page 390 Items   Unit   FL500C   FL504C   FL554C-1   Rear three-point hitch: Class 1 Connecting hole× width: Upper hitch point: φ19.3×44 Lower hitch point: φ22.4×35 Hitch point dimension   mm   Rear three-point hitch: Class 2 Connecting hole×...
  • Page 391 Items   Unit   FL500C   FL504C   FL554C-1   A·h Capacity   120   (Ampere · hour)   Quantity   ——   1   Headlamp   ——   12V, 55 / 60W combined type  ...
  • Page 392 Items   Unit   FL554C   FL604C   Wheel base   mm   2041   2041   Front wheel   mm   1250   1250   Front wheel adjustment mode   ——   Fixed   Fixed   Wheel tread 1200, 1300, 1400, 1500 (common (standard Rear wheel  ...
  • Page 393 Items   Unit   FL554C   FL604C   System   118 ~138 (field 118 ~138 (field operations) / 167 operations) / 167 Front wheel   kPa   ~ 176 (transport ~ 176 (transport Tire pressure   operations)   operations)   118 ~138 (field operations) / 167 ~ Rear wheel  ...
  • Page 394 Items   Unit   FL554C   FL604C   teeth)   Revolving speed   r/min   540/760 or 540/1000   Lower limit of nominal power of PTO kW   34.4   37.5   shaft   Diameter of connecting pin   mm   40  ...
  • Page 395 Items   Unit   FL554C   FL604C   Charging indicator light, left and right turn indicator lights, indicator lights for position lights, and indicator light for high beam headlight; Warning device   ——   Air brake fault warning light (select for tractor equipped with an air brake), and low oil pressure warning light;...
  • Page 396 Items   Unit   FL704C-1   Front ballast   kg   108/144   Ballast   Rear ballast   kg   160/320/480   Single disk, dry type, double-acting Clutch   ——   clutch   Combined type, 4 × 3 × (1 + 1), Transmission  ...
  • Page 397 Items   Unit   FL704C-1   Rear three-point hitch: Class 2 Connecting hole× width: Hitch point dimension   mm   Upper hitch point: φ25.2×51 Lower hitch point: φ28.7×45   Force adjustment, position adjustment, force-position Plowing depth adjustment method   ——   integrated control / position adjustment, floating control  ...
  • Page 398 Items   Unit   FL704C-1   Quantity   ——   1   Headlamp   ——   12V, 55 / 60W combined type   Front steering light   ——   12V, 21W, 4   Front position light   ——   12V，5W，2 ; 12V，10W，2   Light Width lights 5W, turn signals 21W, signal device  ...

  • Page 399: Main Specifications Of Engine

    Appendix 14.3.Main specifications of engine FL354/400/404/354C/400C/404C FL400/FL404 Items   Unit   FL354/FL354C   FL400C/FL404C   Shandong Laidong Internal Anhui Quanchai Zhejiang Xinchai Manufacturer   ——   Combustion Engine Co., Engine Co., Ltd.   Co., Ltd   Ltd.   Quanchai   Trademark and brand  ...
  • Page 400 Appendix Items   Unit   FL450/FL454/FL450C/FL454C   Anhui Quanchai Engine Co., Zhejiang Xinchai Co., Manufacturer   ——   Ltd.   Ltd   Trademark and brand   ——   Quanchai   Xinchai   Model   ——   QC495T45 (Quanchai )   A495BT  ...
  • Page 401 Appendix FL500/ FL504 FL554-1/FL554C-1 Items   Unit   FL500C/ FL504C   FL554/FL554C   ratio   Nominal power   kW   36.8   40.4   Nominal speed   r/min   2400   2400   2300   190~195/1600～ 198/1680～ 227~233/1600～ Max. N·m/ 228/1600～1725  ...
  • Page 402 Appendix Items   Unit   FL604/FL604C   Displacement   L   4.087   4..3   Compression ——   17:1   ratio   Nominal power   kW   44   Nominal speed   r/min   2400   2300   Max. N·m/ 240~245/1600～1800  ...
  • Page 403 Appendix Items   Unit   FL704-1/FL704-1C   Trademark and brand   ——   Xinchai   Quanchai   Model   ——   A4K43T70A   QC4108T70   Number of cylinders   ——   4   Cylinder diameter ×stroke   mm   108×118   Displacement  ...
  • Page 404 Appendix Important: The parameters given in the technical specifications table are based on standard configuration.     14.4.Theoretical speed of tractor FL354/354C/400/400C/404/404C/450/450C/454/454C Theoretical speed of tractor Unit ： km/h FL400/FL404 FL450/FL454 Model   FL354/FL354C   FL400C/FL404C   FL450C/FL454C   8F+4R  ...
  • Page 405 Appendix gear   2.65   2.08   2.65   2.08   2.65   2.08   Low 1   3.37   3.01   3.37   3.01   3.37   3.01   Low 2  ...
  • Page 406 Appendix 9.99   8.93   11.40   10.18   11.40   10.18   High 1   14.50   12.95   16.54   14.77   16.54   14.77   High 2  ...
  • Page 407 Appendix High 2   16.53   /   16.53   /   High 3   22.57   /   22.57   /   High 4   34.78   /   34.78   /   8F+8R   8F+8R   Gear   Forward gear  ...
  • Page 408 Appendix 9.75   8.71   9.75   8.71   Medium 2   13.31   11.89   13.31   11.89   Medium 3   20.52   18.33   20.52   18.33  ...
  • Page 409 Appendix 5.66   4.96   5.66   4.96   Medium 1   8.20   7.19   8.20   7.19   Medium 2   11.20   9.81   11.20   9.81  ...
  • Page 410 Appendix Medium 2   8.20   7.19   Medium 3   11.20   9.81   Medium 4   17.39   15.25   High 1   9.72   8.52   High 2   14.10   12.36   High 3   19.25   16.87  ...
  • Page 411 Appendix 15.   Appendix  ...
  • Page 412 15.1.Implements for FL40 / 55 / 70-1 Series Tractors Table 11-5 Matched agricultural implements Main Matched Supporting Category   Tractor Model   Implement model   technical implements   enterprises   parameters   Tillage Suspended Five- depth (16～ 1L-520   spade plow   20) cm  ...
  • Page 413 Tillage depth FL400/FL404 15cm, FL450/FL454 Rotary cultivator   1GQN-170   Tillage FL500/FL504   width 170cm   Tillage depth FL550/FL554 15cm, Rotary cultivator   1GQN-200   FL604   Tillage width 180/200cm   Agricultura l chemical Agricultural Suspended tank Heilongjiang chemical agricultural capacity: Nenjiang Whole series  ...
  • Page 414 Sowing 4 rows per FL550/FL554 2BG- travel, with FL604   4/5(Soybean)   spacing (50 ~ 70) cm   FL350/FL354 Suitable for FL400/FL404 tilling soil Xian Rotary Rotary SGTNB-150Z3/6   FL450/FL454 in medium Sowing Machine FL500/FL504   Rotary sowing Factory machine   conditions, Heibei Dingzhou...
  • Page 415 Rated FL350/FL354   7C-3   capacity: 3 Qingdao Yakai 000kg   Implement Factory Agricultural FL400/FL404 Trailer   Henan Weishi trailer   FL450/FL454 Rated Baichuan Implement FL500/FL504 7C-5   capacity: 5 Company   FL550/FL554 000kg   FL604   Special tips: ●   Before selective purchasing of agricultural implements, the types and models of matched agricultural implements shall be selected preliminary by referring to this list according to the operating conditions (soil resistance, agricultural requirements etc.) in operation area, then consult distributors, manufacturers of machines, and read “Instructions for Use and Maintenance”...

  • Page 416: User Information Feedback Form

    Dear users: Thank you very much for your purchase of the FL35-70HP series wheeled tractors, we are willing to serve you wholeheartedly, solve your problems in use timely and effectively and furthest satisfy your requirements for considerate services. Now send the “User Information Feedback Form” to you along with the operation manual; please fill it in with regular scripts.
  • Page 417 Notice: Notice: This sheet of feedback should be truthfully filled in by the owner (or driver), in order to understand the use status of the tractor and do well in customer’s services. Any copy of the feedback sheet is effective.  ...

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